The present disclosure provides a dummy block for a shear assisted direct extrusion press. The dummy block comprises a mandrel comprising a first end and a second end, wherein the first end comprises a surface configured to interface with a billet. The surface comprises a plurality of structures protruding from the surface, wherein the plurality of structures are configured to protrude into the billet during a shear assisted direct extrusion process to transmit rotational torque from the dummy block to the billet. The mandrel may have a tapered shape with the first end having a larger diameter than the second end. The plurality of structures may comprise shapes including cross-spade configurations, arced cross-spade arrangements, spreader dished patterns, spreader domed geometries, or protruding cones. The structures include rounded corners where the structures intersect with the surface to facilitate insertion and retraction operations.
Systems for die tooling of a shear assisted direct extrusion press are described. Various die tooling structures can be incorporated into the shear assisted direct extrusion press for extruding parts of various materials and sizes in commercial scales.
B29C 48/47 - Moyens pour plastifier ou homogénéiser la matière à mouler ou pour la forcer dans la filière ou la matrice utilisant des disques, p. ex. plastification de la matière à mouler par passage entre un disque fixe et un disque rotatif disposés coaxialement
B30B 11/22 - Presses d'extrusionMatrices pour ces presses
B21C 23/32 - Lubrification du métal extrudé, des matrices ou similaires, p. ex. état physique du lubrifiant, emplacement à lubrifier
3.
SHEAR ASSISTED EXTRUSION PRESS APPARATUS AND COMPONENTS
The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston, wherein the main piston exerts the axial extrusion force on the stem, and at least one piston motor to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container configured to drive a rotational movement of the container. The rotary piston and the stem are configured to rotate and move axially such that the stem moves the billet through the container to extrude a part, and the container and the billet are configured to rotate together.
Systems for die tooling of a shear assisted direct extrusion press are described. Various die tooling structures can be incorporated into the shear assisted direct extrusion press for extruding parts of various materials and sizes in commercial scales.
The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container.
The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container.
F16C 32/06 - Paliers non prévus ailleurs comprenant un élément mobile supporté par un coussinet de fluide engendré, au moins en grande partie, autrement que par la rotation de l'arbre, p. ex. paliers hydrostatiques à coussinet d'air
B21C 26/00 - Poinçons ou fouloirs pour extrusion du métalDisques à cet effet
7.
SHEAR ASSISTED EXTRUSION PRESS APPARATUS AND COMPONENTS
The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container.
The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container.
F16C 32/06 - Paliers non prévus ailleurs comprenant un élément mobile supporté par un coussinet de fluide engendré, au moins en grande partie, autrement que par la rotation de l'arbre, p. ex. paliers hydrostatiques à coussinet d'air
B21C 23/04 - Fabrication de produits non revêtus par extrusion directe
9.
SHEAR ASSISTED EXTRUSION PRESS APPARATUS AND COMPONENTS
The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container. The rotary piston and the stem are configured to rotate and move axially such that the stem moves the billet through the container to extrude a part, and the container and the billet are configured to rotate together while the container does not move axially.
B21C 23/04 - Fabrication de produits non revêtus par extrusion directe
B21C 29/00 - Refroidissement ou chauffage des produits extrudés ou des parties de la presse d'extrusion
B22F 3/20 - Fabrication de pièces ou d'objets à partir de poudres métalliques, caractérisée par le mode de compactage ou de frittageAppareils spécialement adaptés à cet effet par extrusion
B21C 1/24 - Étirage par des machines ou appareils dans lesquels l'effort de traction est produit par des moyens autres que des tambours, p. ex. par chariot mû longitudinalement tirant ou poussant le matériau de façon à former des tôles, des barres ou des tubes métalliques spécialement adaptés à la fabrication d'objets tubulaires au moyen de mandrins
10.
Shear Assisted Extrusion Press Apparatus and Components
The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container. The rotary piston and the stem are configured to rotate and move axially such that the stem moves the billet through the container to extrude a part, and the container and the billet are configured to rotate together while the container does not move axially.
The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container. The rotary piston and the stem are configured to rotate and move axially such that the stem moves the billet through the container to extrude a part, and the container and the billet are configured to rotate together while the container does not move axially.
B21C 26/00 - Poinçons ou fouloirs pour extrusion du métalDisques à cet effet
B21C 23/00 - Extrusion des métauxExtrusion par percussion
F16C 19/54 - Systèmes formés d'une pluralité de paliers à frottement de roulement
F16C 32/06 - Paliers non prévus ailleurs comprenant un élément mobile supporté par un coussinet de fluide engendré, au moins en grande partie, autrement que par la rotation de l'arbre, p. ex. paliers hydrostatiques à coussinet d'air
12.
Shear Assisted Extrusion Press Apparatus and Components
The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container. The rotary piston and the stem are configured to rotate and move axially such that the stem moves the billet through the container to extrude a part, and the container and the billet are configured to rotate together while the container does not move axially.
The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container. The rotary piston and the stem are configured to rotate and move axially such that the stem moves the billet through the container to extrude a part, and the container and the billet are configured to rotate together while the container does not move axially.
The present disclosure provides a dummy block for a shear assisted direct extrusion press. The dummy block comprises a mandrel comprising a first end and a second end, wherein the first end comprises a surface configured to interface with a billet. The surface comprises a plurality of structures protruding from the surface, wherein the plurality of structures are configured to protrude into the billet during a shear assisted direct extrusion process to transmit rotational torque from the dummy block to the billet. The mandrel may have a tapered shape with the first end having a larger diameter than the second end. The plurality of structures may comprise shapes including cross-spade configurations, arced cross-spade arrangements, spreader dished patterns, spreader domed geometries, or protruding cones. The structures include rounded corners where the structures intersect with the surface to facilitate insertion and retraction operations. The dummy block may be manufactured from steel compositions and configured to transmit torques greater than or equal to 20 MN for commercial scale extrusion operations processing parts with diameters of 7 inches or greater.
The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container. The rotary piston and the stem are configured to rotate and move axially such that the stem moves the billet through the container to extrude a part, and the container and the billet are configured to rotate together while the container does not move axially.
The present disclosure provides a shear assisted extrusion press comprising a stem and plunger assembly comprising a main piston configured to generate an extrusion force, a stem assembly comprising a stem having a first end and a second end, wherein the second end connects to a rotary piston that connects to the stem and plunger assembly, wherein the main piston exerts the extrusion force on the stem such that the stem moves axially, and at least one piston motor coupled with the stem and configured to drive a rotational movement of the rotary piston and the stem, and a container assembly comprising a container holder, a container configured to receive a billet and the first end of the stem, and at least one hydraulic motor positioned in the container holder with the container, wherein the at least one hydraulic motor is configured to drive a rotational movement of the container. The rotary piston and the stem are configured to rotate and move axially such that the stem moves the billet through the container to extrude a part, and the container and the billet are configured to rotate together while the container does not move axially.
B21C 31/00 - Dispositifs de commande pour extrusion du métal, p. ex. pour réguler la vitesse d'extrusion ou la température du métalDispositifs de mesure, p. ex. pour la température du métal, combinés à des presses d'extrusion ou spécialement adaptés pour être utilisés en association avec ces presses
B21C 33/00 - Alimentation des presses d'extrusion en métal à extruder
brevets
