An apparatus having a first treatment module and a second treatment module positionable in proximity to the first treatment module, wherein at least one of the first treatment module and the second treatment module includes a welding device for treating one or more workpieces. The apparatus has a controller arranged to: receive a real-time amplitude signal of ultrasonic vibration of at least one of the first treatment module and the second treatment module during a treatment cycle; segment the amplitude signal into a plurality of amplitude segments for the treatment cycle; monitor an amplitude value of each of the plurality of amplitude segments during the treatment cycle; operate a plurality of closed-loop control algorithms to determine a plurality of amplitude adjustment values, each of the plurality of amplitude adjustment values corresponding to a respective one of the plurality of amplitude segments; and apply each amplitude adjustment value to the corresponding respective one of the plurality of amplitude segments during the subsequent treatment cycle in real-time. The treatment cycle comprises treating a single workpiece in a plurality of workpieces, and the treating including a bonding operation, a welding operation, a soldering operation, a fusing operation, or a cutting operation.
An apparatus having a first treatment module and a second treatment module positionable in proximity to the first treatment module, wherein at least one of the first treatment module and the second treatment module includes a welding device for treating one or more workpieces. The apparatus has a controller arranged to: receive a real-time amplitude signal of ultrasonic vibration of at least one of the first treatment module and the second treatment module during a treatment cycle; segment the amplitude signal into a plurality of amplitude segments for the treatment cycle; monitor an amplitude value of each of the plurality of amplitude segments during the treatment cycle; operate a plurality of closed-loop control algorithms to determine a plurality of amplitude adjustment values, each of the plurality of amplitude adjustment values corresponding to a respective one of the plurality of amplitude segments; and apply each amplitude adjustment value to the corresponding respective one of the plurality of amplitude segments during the subsequent treatment cycle in real-time. The treatment cycle comprises treating a single workpiece in a plurality of workpieces, and the treating including a bonding operation, a welding operation, a soldering operation, a fusing operation, or a cutting operation.
B32B 39/00 - Agencement d'appareils ou d'installations, p. ex. systèmes modulaires pour la stratification
B32B 41/00 - Dispositions pour le contrôle ou la commande des procédés de stratificationDispositions de sécurité
G05B 13/02 - Systèmes de commande adaptatifs, c.-à-d. systèmes se réglant eux-mêmes automatiquement pour obtenir un rendement optimal suivant un critère prédéterminé électriques
3.
Apparatus and a method for bonding webs of non-woven plastic material
An apparatus having a first treatment module and a second treatment module, at least one of which includes a welding device for treating one or more workpieces. The apparatus has a controller arranged to: receive a real-time amplitude signal of ultrasonic vibration of at least one of the first treatment module and the second treatment module during a treatment cycle; segment the amplitude signal into a plurality of amplitude segments for the treatment cycle; monitor an amplitude value of each of the plurality of amplitude segments during the treatment cycle; operate a plurality of closed-loop control algorithms to determine a plurality of amplitude adjustment values, each of the plurality of amplitude adjustment values corresponding to a respective one of the plurality of amplitude segments; and apply each amplitude adjustment value to the corresponding respective one of the plurality of amplitude segments during the subsequent treatment cycle in real-time.
An ultrasonic welding system having an ultrasonic horn with a flat ultrasonic booster to provide increased stiffness to the ultrasonic horn (sonotrode) and allowing for wider welding surface applications while minimizing deflections of the horn under force. The flat booster has a small footprint but provides high stiffness to the horn. The horn and booster can be a unitary piece and can be manufactured, for example, by machining a solid plate of metal into the horn with integrated booster. Optional internal compliant tabs can be attached to side plates to enhance stiffness along a vertical direction (orthogonal to a direction of the back and forth movement of the part-interfacing surface(s) of the horn), while allowing a scrubbing back and forth motion along the ultrasonic-energy-imparting surface(s) of the horn. An optional cut-and-seal feature on the horn or anvil or both is also disclosed.
B23K 20/10 - Soudage non électrique par percussion ou par une autre forme de pression, avec ou sans chauffage, p. ex. revêtement ou placage utilisant des vibrations, p. ex. soudage ultrasonique
An ultrasonic weld/seal-cut system having an ultrasonic cut stack assembly, including an ultrasonic cutting horn with a transducer arranged to impart an ultrasonic energy to the ultrasonic cutting horn (sonotrode) and allow for wider cutting applications while minimizing deflections of the cutting horn under force. The cutting horn has a cutting feature configured to contact a part to be cut and a major surface adjacent to the cutting feature and a booster. The booster can have a generally flat shape and a major surface that is generally coplanar with the major surface of the ultrasonic cutting horn. One or more controllers can be operatively coupled to the ultrasonic cut stack assembly and configured to apply ultrasonic energy through the ultrasonic cut horn via the transducer to cause the cutting feature to move back and forth along its length as the ultrasonic energy is applied by the transducer to the cutting horn. The cutting horn and booster can be a unitary piece, and can be produced by machining a solid plate of metal into the cutting horn with integrated the booster.
B26D 7/08 - Moyens de traitement de la pièce ou de l'outil de coupe pour faciliter la coupe
B26D 1/00 - Coupe d'une pièce caractérisée par la nature ou par le mouvement de l'élément coupantAppareils ou machines à cet effetÉléments coupants à cet effet
6.
Apparatus and a method for entrapping an elastomeric material with form-fitting elastomeric regions
An apparatus for fabricating an elasticized material having at least one elastic strand transversely positioned across the apparatus. The apparatus includes a first bonding module and a second bonding module positionable in proximity to the first bonding module. At least one of the first bonding module and the second bonding module has a face with a width dimension and a circumferential axis and is rotatable about a rotation axis in a velocity vector direction, the face having a contour pattern containing a plurality of entrapment elements arranged along a width of the contour pattern, the plurality of entrapment elements having a land and a notch constructed to receive and hold the at least one elastic strand, wherein the contour pattern is arranged at an angle of between −30° and +30° from perpendicular to the at least one elastic strand with respect to the velocity vector direction, during bonding operation, and wherein the land and notch has a longitudinal axis that is at an angle of between −30° and +30° from parallel to the at least one elastic strand with respect to the velocity vector direction.
A61F 13/15 - Garnitures absorbantes, p. ex. serviettes ou tampons hygiéniques pour application externe ou interne au corpsMoyens pour les maintenir en place ou les fixerApplicateurs de tampons
7.
APPARATUS AND METHOD FOR ENTRAPPING AN ELASTOMERIC MATERIAL WITH FORM-FITTING ELASTOMERIC REGIONS
Fabrication of an elasticised material (134) having an elastic strand (12) involving a first and second bonding module (210, 220) positionable in proximity to one another, wherein at least one module (210) has a face (210F) rotatable about an axis, the face having a repeating contour pattern containing a plurality of ridges (210RL), wherein the plurality of ridges contain lands (210R) and notches (210N) constructed to receive and hold the at least one elastic strand (12). The lands (210R) and notches (210N) have a longitudinal axis between -30° and +30° from the vector of an individual ridge (210RL).
B29C 65/08 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage avec des vibrations ultrasonores
A61F 13/15 - Garnitures absorbantes, p. ex. serviettes ou tampons hygiéniques pour application externe ou interne au corpsMoyens pour les maintenir en place ou les fixerApplicateurs de tampons
A method and an apparatus for ultrasonic staking a first part having a fastening portion to a second part having an opening corresponding to the fastening portion. The method comprises aligning the fastening portion of the first part with the corresponding opening in the second part, inserting a head of the fastening portion through the corresponding opening, and causing a horn of an ultrasonic staking stack to contact the head, apply ultrasonic energy oscillating at a frequency between 45 kHz and 75 kHz, and move along an axis of the fastening portion as the head melts to form a stake. The stake can include a melt-form that joins the first part and the second part to each other, and the fastening portion can have a geometry or a size disposed to flapping.
The present disclosure can provide for an ultrasonic welding method for a pair of workpieces. The method can include first pressing an ultrasonic welding stack against a first workpiece in the pair so that the first workpiece comes into contact with a second workpiece in the pair. The method can then provide for initiating a weld phase by outputting energy from the ultrasonic welding stack to the first workpiece. The method can provide for monitoring, with at least one sensor, a sensed parameter. The sensed parameter can be, for example, weld force and/or weld force rate of change. The method can provide for determining whether the sensed parameter has reached a predetermined level. Based on determining that the sensed parameter has reached the predetermined level, the method can provide for ending the weld phase.
G01N 29/07 - Analyse de solides en mesurant la vitesse de propagation ou le temps de propagation des ondes acoustiques
B23K 20/10 - Soudage non électrique par percussion ou par une autre forme de pression, avec ou sans chauffage, p. ex. revêtement ou placage utilisant des vibrations, p. ex. soudage ultrasonique
B29C 65/08 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage avec des vibrations ultrasonores
10.
Feedback system and method for automatically adjusting and controlling infrared heating of parts
Systems and methods of controlling outputs of infrared heaters used to join a first part to a second part, and a component made thereby. Upper and lower nests hold the first and second parts, respectively. A movable heating platen has infrared heaters on opposite surfaces. Imaging sensors have fields of view encompassing heated portions of the first and second parts, respectively, when the platen is retracted away from an area between the upper and lower nests. A controller causes the upper and lower nests to move while causing the platen to extend into and retract away from the area between the upper and lower nests. The first imaging sensor takes a first image of the heated portions of the first part, which causes an adjustment to be made to an output of the infrared heaters in a subsequent welding cycle.
G01J 5/48 - ThermographieTechniques utilisant des moyens entièrement visuels
B29C 65/24 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage avec un outil chauffé caractérisé par les moyens pour chauffer l'outil
H05B 1/02 - Dispositions de commutation automatique spécialement adaptées aux appareils de chauffage
G06V 10/25 - Détermination d’une région d’intérêt [ROI] ou d’un volume d’intérêt [VOI]
H04N 23/60 - Commande des caméras ou des modules de caméras
H04N 23/90 - Agencement de caméras ou de modules de caméras, p. ex. de plusieurs caméras dans des studios de télévision ou des stades de sport
09 - Appareils et instruments scientifiques et électriques
37 - Services de construction; extraction minière; installation et réparation
41 - Éducation, divertissements, activités sportives et culturelles
42 - Services scientifiques, technologiques et industriels, recherche et conception
Produits et services
Hot gas welders; hot plate welders and rotary hot plate
welders; infrared welders and rotary infrared welders; laser
welders; particulate free welders; plastic welding and
bonding equipment; plastic welding and bonding equipment
based on friction or thermal welding; power-operated machine
tools, namely, ultrasonic cutting, bonding, sealing,
atomizing, mixing, emulsifying, and dispersing machines;
pneumatic ultrasonic welders; rotary ultrasonic equipment;
rotary ultrasonic bonding and sealing equipment for nonwoven
materials; servo ultrasonic welders; servo vibration
welders; spin welders; thermal stackers; thermoforming
equipment; two-phase thermoforming equipment; ultrasonic
assembly systems comprising ultrasonic generators and
presses; ultrasonic cutting equipment; ultrasonic film and
fabric processing equipment; ultrasonic generators;
ultrasonic hand probe systems; ultrasonic presses;
ultrasonic tooling; ultrasonic welders; vibration welders;
welders; replacement parts and accessories for the
aforementioned equipment and machines. Computer software for welding machines and equipment. Equipment repair and maintenance services. Organizing and conducting technical seminars. Technical support services.
12.
Depth control of seal line penetration for rotary ultrasonic horn/anvil welding without mechanical stop
An apparatus for joining a first film portion and a second film portion together along a seal line. The apparatus includes a horn and anvil. The anvil is positioned close to the horn. The horn or anvil has a face that is rotatable about a rotation axis. The face has a raised profile, and a height thereof has a dimension corresponding to 50% to 150% of a thickness of the first film portion or the second film portion. The face is positioned such that the raised profile extends along the circumference such that continuous running contact is provided between the raised profile and the other of the one of the horn or the anvil when rotated about the rotation axis, to form the seal line without any external structure to control a distance between the horn/anvil. A tapered bonding profile, a traction pattern, and a cut-and-seal feature are also disclosed.
A system includes a first horn, a first ultrasonic transducer, a second horn, a second ultrasonic transducer, a memory, and a controller. The first horn includes a first part-interfacing surface. The second horn includes a second part-interfacing surface and is positioned relative to the first horn such that a part to be welded can be positioned between the first and second part-interface surfaces. The controller is configured to cause a first ultrasonic energy to be applied through the first horn via the first transducer to cause the first part-interfacing surface to vibrate, cause the first horn to move in a first direction at a first time, cause a second ultrasonic energy to be applied through the second horn via the second transducer to cause the second part-interfacing surface to vibrate, and cause the second horn to move in a second direction at the first time.
An apparatus 200 for joining a first film portion and a second film portion together along a seal line. The apparatus includes a horn 208 and anvil 220. The anvil is positioned close to the horn. The horn or anvil has a face 216, 226 that is rotatable about a rotation axis. The face has a raised profile, a height of the raised profile relative to the face has a dimension corresponding to 50% to 150% of a thickness of the first film portion or the second film portion. Another option is that the raised profile has a tapered side, the tapered side having an angle between 0.5 and 5 degrees relative to a topmost surface of the raised profile. The face is positioned such that the raised profile extends along the circumference such that continuous running contact is provided between the raised profile and the other of the one of the horn or the anvil when rotated about the rotation axis, to form the seal line without any external structure to control a distance between the horn/anvil. A traction pattern, and a cut-and-seal feature are also disclosed.
The present disclosure can provide for an ultrasonic welding method for a pair of workpieces. The method can include first pressing an ultrasonic welding stack against a first workpiece in the pair so that the first workpiece comes into contact with a second workpiece in the pair. The method can then provide for initiating a weld phase by outputting energy from the ultrasonic welding stack to the first workpiece. The method can provide for monitoring, with at least one sensor, a sensed parameter. The sensed parameter can be, for example, weld force and/or weld force rate of change. The method can provide for determining whether the sensed parameter has reached a predetermined level. Based on determining that the sensed parameter has reached the predetermined level, the method can provide for ending the weld phase.
B23K 20/00 - Soudage non électrique par percussion ou par une autre forme de pression, avec ou sans chauffage, p. ex. revêtement ou placage
B23K 20/10 - Soudage non électrique par percussion ou par une autre forme de pression, avec ou sans chauffage, p. ex. revêtement ou placage utilisant des vibrations, p. ex. soudage ultrasonique
B29C 65/08 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage avec des vibrations ultrasonores
G01N 29/07 - Analyse de solides en mesurant la vitesse de propagation ou le temps de propagation des ondes acoustiques
16.
Systems and methods using an ultrasonic transducer and scrubbing horn motion to seal a part
A system includes a first horn, a first ultrasonic transducer, a second horn, a second ultrasonic transducer, a memory, and a controller. The first horn includes a first part-interfacing surface. The second horn includes a second part-interfacing surface and is positioned relative to the first horn such that a part to be welded can be positioned between the first and second part-interface surfaces. The controller is configured to cause a first ultrasonic energy to be applied through the first horn via the first transducer to cause the first part-interfacing surface to vibrate, cause the first horn to move in a first direction at a first time, cause a second ultrasonic energy to be applied through the second horn via the second transducer to cause the second part-interfacing surface to vibrate, and cause the second horn to move in a second direction at the first time.
An elastic nonwoven material includes a first non-woven fabric including a plurality of rows. Each row has a plurality of adjacent bonds formed therein. The elastic nonwoven material also includes a first elastic strand entrapped between a first pair of adjacent bonds within a first row of the plurality of rows, and a second elastic strand entrapped between a second pair of adjacent bonds within the first row. A third pair of adjacent bonds within the first row is free of elastic material therebetween and is located between the first pair of adjacent bonds and the second pair of adjacent bonds.
An apparatus for joining a first film portion and a second film portion together along a seal line. The apparatus includes a horn and an anvil. The anvil is positionable in close proximity to the horn. Either the horn or the anvil has a face with a width dimension and a circumference and is rotatable about a rotation axis. The face has a raised profile, and a height of the raised profile has a dimension corresponding to 50% to 150% of a thickness of the first film portion or the second film portion. The face is positioned such that the raised profile extends along the circumference such that continuous running contact is provided between the raised profile and the other of the one of the horn or the anvil when rotated about the rotation axis, to form the seal line without any external structure to control a distance between the horn and the anvil.
A method for optimizing a welding process to produce a weld joint having a predetermined strength includes measuring a plurality of melt layer thicknesses of weld joints for a plurality of sample assemblies formed by the welding process, measuring a plurality failure loads of weld joints for the plurality of sample assemblies, each of the measured plurality of failures loads being associated with one of the measured plurality of melt layer thicknesses, selecting a first failure load from the plurality of measured failure loads responsive to determining that the first failure load corresponds to a predetermined weld strength, and selecting a first melt layer thickness from the plurality of measured melt layer thicknesses that is associated with the selected first measured failure load.
An ultrasonic welding system. The system includes an ultrasonic transducer assembly having a horn and a first transducer and a second transducer arranged to impart ultrasonic energy into the horn. The horn has a first part-interfacing surface and a second part-interfacing surface opposite the first part-interfacing surface. An actuator assembly is operatively coupled to the ultrasonic transducer assembly and configured to cause rotation of the horn. A controller is configured to: cause the actuator assembly to rotate the horn so that the first part-interfacing surface applies the ultrasonic energy to a first part along an entire length of the first part-interface surface while a first ultrasonic energy is applied through the horn via the first transducer to cause the first part-interfacing surface to vibrate back and forth along its entire length as the first ultrasonic energy is applied by the first transducer to the horn.
A method and system for fabricating an article using a first bonding module having a first bonding module face and a second bonding module having a second bonding module face include supplying a first non-woven fabric to at least one of the first bonding module face and the second bonding module face, and supplying a plurality of elastic strands to a surface of the first non-woven fabric. The method and system further include entrapping a first elastic strand between a first pair of adjacent bonds in a first row in the first non-woven fabric, entrapping a second elastic strand between a second pair of adjacent bonds in the first row, and creating a third pair of adjacent bonds in the first row free of elastic bands therebetween. The third pair of adjacent bonds is located between the first pair of adjacent bonds and the second pair of adjacent bonds.
An ultrasonic systems and methods for sealing complex interfaces or for metal forming. Complex interfaces, such as a Gable top, have multiple and a variety of layers across the interface, or an oval or round spout having a complex geometry. An example system includes two ultrasonic horns arranged opposite a gap between which the interface is provided. The frequency and phase of the ultrasonic energy are synchronized as the energy is applied simultaneously while the interface is pressed between a jaw and the energy is applied to both sides of the interface. Another example system includes two ultrasonic transducers synchronized in frequency and phase and used to vibrate a horn mechanically to facilitate a sealing or welding interface or to assist in a metal-forming process.
B32B 37/00 - Procédés ou dispositifs pour la stratification, p. ex. par polymérisation ou par liaison à l'aide d'ultrasons
B23K 20/10 - Soudage non électrique par percussion ou par une autre forme de pression, avec ou sans chauffage, p. ex. revêtement ou placage utilisant des vibrations, p. ex. soudage ultrasonique
B29C 65/08 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage avec des vibrations ultrasonores
B29C 65/00 - Assemblage d'éléments préformésAppareils à cet effet
B65B 51/22 - Application ou production de chaleur ou de pression ou les deux à la fois par friction, par des ultrasons ou par haute fréquence
B65B 9/08 - Enserrage d'objets les uns à la suite des autres ou de quantités de matériaux, dans une bande pliée en long ou dans une bande pliée en forme de tube autour des objets ou quantités de matériaux placés sur elle dans une bande pliée et scellée transversalement pour former des poches qui sont ensuite remplies et scellées
B29C 65/74 - Assemblage d'éléments préformésAppareils à cet effet par soudage et découpage
Device and method for laser welding around a circumference of a workpiece. A fixed, non-movable unitary optical reflector has a pair of optical reflecting surface portions on a first side surface and a second side surface, respectively, arranged at an obtuse angle relative to each other. A workpiece is fixed in an assembly having the reflector. During setup, the vertical distance is adjusted between the reflector and workpiece along an axis that is transverse to a longitudinal axis thereof without any adjustment of the reflecting surfaces. The first and second side surfaces define a curve that is transverse to the longitudinal axis. Once setup has been completed, a laser beam is directed so that it moves along the optical reflector to thereby produce a 360 degree circumferential weld around the workpiece. Another assembly is provided to change the laser beam direction multiple times to irradiate a circumference of a fixed workpiece from a fixed laser source.
B23K 26/28 - Soudage de joints continus curvilignes
B23K 26/06 - Mise en forme du faisceau laser, p. ex. à l’aide de masques ou de foyers multiples
B23K 26/064 - Mise en forme du faisceau laser, p. ex. à l’aide de masques ou de foyers multiples au moyen d'éléments optiques, p. ex. lentilles, miroirs ou prismes
B23K 26/082 - Systèmes de balayage, c.-à-d. des dispositifs comportant un mouvement relatif entre le faisceau laser et la tête du laser
24.
Systems and methods for measuring spectral absorption by objects
Identifying object characteristic based on a contrast ratio of an amount of light reflected or absorbed by the object. Part of the object is illuminated, where the object is a material that absorbs or reflects light emitted by the light source. An amount of light absorbed/reflected by the object is measured. A contrast ratio of the absorbed/reflected light is determined by comparing an amount of light absorbed/reflected by the object to a default absorption or reflection value to obtain a difference between the amount of light absorbed/reflected by the object and the default absorption/reflection value. A characteristic of the object is determined based on the contrast ratio. The wavelength of the light from the light source can be substantially the same as the wavelength of the energy used to form the object by a welding process that uses energy to join at least two parts together to form the object.
G01N 21/3563 - CouleurPropriétés spectrales, c.-à-d. comparaison de l'effet du matériau sur la lumière pour plusieurs longueurs d'ondes ou plusieurs bandes de longueurs d'ondes différentes en recherchant l'effet relatif du matériau pour les longueurs d'ondes caractéristiques d'éléments ou de molécules spécifiques, p. ex. spectrométrie d'absorption atomique en utilisant la lumière infrarouge pour l'analyse de solidesPréparation des échantillons à cet effet
An ultrasonic welding method for joining a first thermoplastic part and a second thermoplastic part without causing visible read-through on an exposed surface of the second part. The method includes arranging the first part on an inner surface of the second part. The inner surface is opposite the exposed surface. The first part has an interface portion contacting the inner surface. The method includes causing a horn of an ultrasonic welding stack to be pressed against the first part by applying ultrasonic energy oscillating at a frequency in a range of 45-70 kHz through the horn, to thereby join the first part and the second part together. The horn has at least one protruding distal portion configured to penetrate through the first part as the ultrasonic energy is imparted through the horn. The distal portion has a length longer than a thickness of the first part. A collapse distance of a weld formed at the interface portion is less than the thickness of the first part, to avoid read-through effects on the exposed surface of the second part.
An ultrasonic welding method for joining a first thermoplastic part and a second thermoplastic part without causing visible read-through on an exposed surface of the second part. The method includes arranging the first part on an inner surface of the second part. The inner surface is opposite the exposed surface. The first part has an interface portion contacting the inner surface. The method includes causing a horn of an ultrasonic welding stack to be pressed against the first part by applying ultrasonic energy oscillating at a frequency in a range of 45-70 kHz through the horn, to thereby join the first part and the second part together. The horn has at least one protruding distal portion configured to penetrate through the first part as the ultrasonic energy is imparted through the horn. The distal portion has a length longer than a thickness of the first part. A collapse distance of a weld formed at the interface portion is less than the thickness of the first part, to avoid read-through effects on the exposed surface of the second part.
Device and method for laser welding around a circumference of a workpiece. A fixed, non-movable unitary optical reflector has a pair of optical reflecting surface portions on a first side surface and a second side surface, respectively, arranged at an obtuse angle relative to each other. A workpiece is fixed in an assembly having the reflector. During setup, the vertical distance is adjusted between the reflector and workpiece along an axis that is transverse to a longitudinal axis thereof without any adjustment of the reflecting surfaces. The first and second side surfaces define a curve that is transverse to the longitudinal axis. Once setup has been completed, a laser beam is directed so that it moves along the optical reflector to thereby produce a 360 degree circumferential weld around the workpiece. Another assembly is provided to change the laser beam direction multiple times to irradiate a circumference of a fixed workpiece from a fixed laser source.
B06B 1/02 - Procédés ou appareils pour produire des vibrations mécaniques de fréquence infrasonore, sonore ou ultrasonore utilisant l'énergie électrique
B29C 65/08 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage avec des vibrations ultrasonores
H02J 1/08 - Systèmes à trois filsSystèmes ayant plus de trois fils
B06B 3/00 - Procédés ou appareils spécialement adaptés pour transmettre des vibrations mécaniques de fréquence infrasonore, sonore ou ultrasonore
H02J 4/00 - Circuits pour réseaux principaux ou de distribution, la nature alternative ou continue du courant n'étant pas précisée
29.
Automated ultrasonic press systems and methods for welding physically variant components
The present disclosure can provide for an ultrasonic welding method for a pair of workpieces. The method can include first pressing an ultrasonic welding stack against a first workpiece in the pair so that the first workpiece comes into contact with a second workpiece in the pair. The method can then provide for initiating a weld phase by outputting energy from the ultrasonic welding stack to the first workpiece. The method can provide for monitoring, with at least one sensor, a sensed parameter. The sensed parameter can be, for example, weld force and/or weld force rate of change. The method can provide for determining whether the sensed parameter has reached a predetermined level. Based on determining that the sensed parameter has reached the predetermined level, the method can provide for ending the weld phase.
B23K 20/00 - Soudage non électrique par percussion ou par une autre forme de pression, avec ou sans chauffage, p. ex. revêtement ou placage
G01N 29/07 - Analyse de solides en mesurant la vitesse de propagation ou le temps de propagation des ondes acoustiques
B29C 65/08 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage avec des vibrations ultrasonores
B23K 20/10 - Soudage non électrique par percussion ou par une autre forme de pression, avec ou sans chauffage, p. ex. revêtement ou placage utilisant des vibrations, p. ex. soudage ultrasonique
30.
Ultrasonic welding systems and methods using dual, synchronized horns on opposite sides of parts to be joined
An ultrasonic system and method for sealing a complex interface, such as a Gable top, having multiple and a variety of layers across the interface, or an oval or round spout having a complex geometry. The system includes two ultrasonic horns arranged opposite a gap between which the interface is provided. The frequency and phase of the ultrasonic energy are synchronized as the energy is applied simultaneously while the interface is pressed between a jaw and the energy is applied to both sides of the interface. Only one application of the frequency- and phase-synchronized ultrasonic energy is required to hermetically seal all the layers of the interface together.
An apparatus for fabricating an elastic nonwoven material generally includes a first bonding module and a second bonding module. The second bonding module is positionable in close proximity to the first bonding module for receiving a first nonwoven fabric, a second nonwoven fabric, and at least one elastic strand therebetween. The second bonding module has a face with a width dimension and a circumferential axis and is rotatable about a rotation axis. The face has a plurality of ridges includes a first ridge and a pair of second ridges positioned on opposing sides of the first ridge along the circumferential axis. The first ridge defines a plurality of interspaced lands and notches, and the second ridges are configured to sever the at least one elastic strand when in close proximity to the first bonding module.
B32B 5/02 - Produits stratifiés caractérisés par l'hétérogénéité ou la structure physique d'une des couches caractérisés par les caractéristiques de structure d'une couche comprenant des fibres ou des filaments
B32B 37/26 - Procédés ou dispositifs pour la stratification, p. ex. par polymérisation ou par liaison à l'aide d'ultrasons caractérisés par les propriétés des couches avec au moins une couche influençant la liaison au cours de la stratification, p. ex. couches anti-adhésives ou couches égalisatrices de la pression
D04H 3/14 - Non-tissés formés uniquement ou principalement de fils ou de matériaux filamenteux similaires de bonne longueur caractérisés par la méthode de renforcement ou de consolidation avec liages produits par soudage entre fils thermoplastiques ou filaments
D06C 3/08 - Étirage, ramage ou étendage de tissus textilesProduction d'élasticité dans les tissus textiles par cadres ou appareils similaires
D06C 15/02 - Calandrage, pressage, repassage, lustrage ou glaçage des tissus textiles entre des rouleaux de calandre ou de presse coopérants
An apparatus for fabricating an elastic nonwoven material generally includes a first bonding module and a second bonding module. The second bonding module is positionable in close proximity to the first bonding module for receiving a first nonwoven fabric, a second nonwoven fabric, and at least one elastic strand therebetween. The second bonding module has a face with a width dimension and a circumferential axis and is rotatable about a rotation axis. The face has a plurality of ridges includes a first ridge and a pair of second ridges positioned on opposing sides of the first ridge along the circumferential axis. The first ridge defines a plurality of interspaced lands and notches, and the second ridges are configured to sever the at least one elastic strand when in close proximity to the first bonding module.
B29C 65/00 - Assemblage d'éléments préformésAppareils à cet effet
D04H 5/06 - Non-tissés formés de mélanges de fibres relativement courtes et de fils ou de matériaux filamenteux similaires de bonne longueur renforcés ou consolidés par soudage à d'autres fibres thermoplastiques, filaments ou fils
B29C 65/06 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage en utilisant la friction, p. ex. soudage par rotation
33.
SYSTEM AND METHOD FOR LASER-WELDING TUBULAR COMPONENTS USING A UNITARY, FIXED OPTICAL REFLECTOR WITH MULTIPLE REFLECTING SURFACES, AND MEDICAL DEVICE
Device and method for laser welding around a circumference of a workpiece. A fixed, non-movable unitary optical reflector is provided, which has a pair of optical reflecting surface portions on a first side surface and a second side surface, respectively, arranged at an obtuse angle relative to each other. A workpiece is positioned and fixed in an assembly that includes the unitary optical reflector. During setup, the vertical distance is adjusted between the unitary optical reflector and the workpiece along an axis that is transverse to a longitudinal axis of the workpiece without any adjustment of the reflecting surfaces, which remain fixed during setup. The first and second side surfaces define a curve that is transverse to the longitudinal axis. Once setup has been completed, a laser beam is directed so that it moves along the optical reflector to thereby produce a 360 degree circumferential weld around the workpiece.
Device and method for laser welding around a circumference of a workpiece. A fixed, non-movable unitary optical reflector is provided, which has a pair of optical reflecting surface portions on a first side surface and a second side surface, respectively, arranged at an obtuse angle relative to each other. A workpiece is positioned and fixed in an assembly that includes the unitary optical reflector. During setup, the vertical distance is adjusted between the unitary optical reflector and the workpiece along an axis that is transverse to a longitudinal axis of the workpiece without any adjustment of the reflecting surfaces, which remain fixed during setup. The first and second side surfaces define a curve that is transverse to the longitudinal axis. Once setup has been completed, a laser beam is directed so that it moves along the optical reflector to thereby produce a 360 degree circumferential weld around the workpiece.
A system for providing power to more than one ultrasonic welding probe from M power supplies includes N multipoint units and a base. Each of the N multipoint units includes: a housing, a plurality of analog or digital inputs configured to carry distance information regarding probe distance of a plurality of ultrasonic welding probes, a dedicated high voltage input connector connectable via a high voltage cable to a dedicated high voltage output connector of one of the M power supplies, and a microcontroller. The microcontroller is configured to: direct power from the dedicated high voltage input connector to a corresponding one of the plurality of ultrasonic welding probes, and sample the distance information of the plurality of ultrasonic welding probes at a rate of at least once per millisecond. The base houses the M power supplies, wherein M and N are both integers greater than or equal to 1.
B23K 20/10 - Soudage non électrique par percussion ou par une autre forme de pression, avec ou sans chauffage, p. ex. revêtement ou placage utilisant des vibrations, p. ex. soudage ultrasonique
B29C 65/08 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage avec des vibrations ultrasonores
B29C 65/00 - Assemblage d'éléments préformésAppareils à cet effet
36.
Servo-driven ultrasonic welding system and method for welding to a thin part without read-through
An ultrasonic welding method for joining a first thermoplastic part and a second thermoplastic part without causing visible read-through on an exposed surface of the second part. The method includes arranging the first part on an inner surface of the second part. The inner surface is opposite the exposed surface. The first part has an interface portion contacting the inner surface. The method includes causing a horn of an ultrasonic welding stack to be pressed against the first part by applying ultrasonic energy oscillating at a frequency in a range of 45-70 kHz through the horn, to thereby join the first part and the second part together. The horn has at least one protruding distal portion configured to penetrate through the first part as the ultrasonic energy is imparted through the horn. The distal portion has a length longer than a thickness of the first part. A collapse distance of a weld formed at the interface portion is less than the thickness of the first part, to avoid read-through effects on the exposed surface of the second part.
An improved ultrasonic system and method. The ultrasonic stack is moved at a low, constant (or slowly varying) speed at the initiation of the welding operation, with this speed being maintained until the predetermined condition is satisfied. In some applications, this produces a higher quality weld, such as in applications involving plastic material that softens very quickly once ultrasonic energy is imparted to the workpieces being welded, which causes the force between the workpieces to decrease rapidly. Advancing the ultrasonic stack at a low speed or slow acceleration can avoid scuffing or marking of the surface of the workpiece in contact with the ultrasonic horn, decrease audible noise produced during the welding process, and improve the consistency of weld quality in such applications compared to conventional techniques.
The present disclosure can provide for an ultrasonic welding method for a pair of workpieces (Wl, W2). The method can include first pressing an ultrasonic welding stack (10) against a first workpiece (Wl) in the pair so that the first workpiece (Wl) comes into contact with a second workpiece (W2) in the pair. The method can then provide for initiating a weld phase by outputting energy from the ultrasonic welding stack (10) to the first workpiece (Wl). The method can provide for monitoring, with at least one sensor, a sensed parameter. The sensed parameter can be weld force or weld force rate of change. The method can provide for determining whether the sensed parameter has reached a predetermined level. Based on determining that the sensed parameter has reached the predetermined level, the method can provide for ending the weld phase.
The present disclosure can provide for an ultrasonic welding method for a pair of workpieces. The method can include first pressing an ultrasonic welding stack against a first workpiece in the pair so that the first workpiece comes into contact with a second workpiece in the pair. The method can then provide for initiating a weld phase by outputting energy from the ultrasonic welding stack to the first workpiece. The method can provide for monitoring, with at least one sensor, a sensed parameter. The sensed parameter can be, for example, weld force and/or weld force rate of change. The method can provide for determining whether the sensed parameter has reached a predetermined level. Based on determining that the sensed parameter has reached the predetermined level, the method can provide for ending the weld phase.
B23K 20/00 - Soudage non électrique par percussion ou par une autre forme de pression, avec ou sans chauffage, p. ex. revêtement ou placage
G01N 29/07 - Analyse de solides en mesurant la vitesse de propagation ou le temps de propagation des ondes acoustiques
B29C 65/08 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage avec des vibrations ultrasonores
B23K 20/10 - Soudage non électrique par percussion ou par une autre forme de pression, avec ou sans chauffage, p. ex. revêtement ou placage utilisant des vibrations, p. ex. soudage ultrasonique
40.
Laser welding system and method using cooling mask to control the width of the weld
A laser welding method and system for joining portions of first and second workpieces of thermoplastic material that is partially permeable to a laser beam but absorbs radiation from the laser beam. The first and second workpieces, which are made of material that absorbs radiation from a laser beam, are clamped together. A mask is placed on a first surface of the first workpiece, the first surface being opposite the surface engaging the second workpiece. The mask is impermeable to a laser beam and forms a slot for passing a laser beam to the portion of the first surface of the upper workpiece exposed by the slot, so that heating and melting of the material of the workpieces is limited to the width of the slot. A laser beam is directed onto the slot and moved in a manner to illuminate the slot to melt and join the workpieces.
An apparatus for fabricating an elastic nonwoven material generally includes a rotary ultrasonic horn and a rotary anvil positionable in close proximity to the ultrasonic horn. The anvil has a face with a width and a circumferential axis. The face has a plurality of ridges each of which defines a plurality of interspaced lands and notches.
B32B 7/00 - Produits stratifiés caractérisés par la relation entre les couchesProduits stratifiés caractérisés par l’orientation relative des éléments caractéristiques entre les couches, ou par les valeurs relatives d’un paramètre mesurable entre les couches, c.-à-d. produits comprenant des couches ayant des propriétés physiques, chimiques ou physicochimiques différentes Produits stratifiés caractérisés par la jonction entre les couches
B29C 65/08 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage avec des vibrations ultrasonores
B29C 65/00 - Assemblage d'éléments préformésAppareils à cet effet
An improved ultrasonic system and method. The ultrasonic stack is moved at a low, constant (or slowly varying) speed at the initiation of the welding operation, with this speed being maintained until the predetermined condition is satisfied. In some applications, this produces a higher quality weld, such as in applications involving plastic material that softens very quickly once ultrasonic energy is imparted to the workpieces being welded, which causes the force between the workpieces to decrease rapidly. Advancing the ultrasonic stack at a low speed or slow acceleration can avoid scuffing or marking of the surface of the workpiece in contact with the ultrasonic horn, decrease audible noise produced during the welding process, and improve the consistency of weld quality in such applications compared to conventional techniques.
A laser welding system is directed to simultaneously joining respective layers of a first bag and a second bag. The system includes a first film layer adjacent to a second film layer for forming the first bag, and a third film layer adjacent to a fourth film layer for forming the second bag, each layer of the plurality of film layers being made of a thermoplastic material that absorbs laser radiation having a wavelength of about 2 microns. A non-absorbing carrier film layer is positioned between the second film layer and the third film layer, the non-absorbing carrier film layer being made of a material that transmits substantially all energy of the laser radiation. A laser source applies the laser radiation toward portions of the plurality of film layers to be joined, forming the first bag generally simultaneously with the second bag.
A laser welding system is directed to simultaneously joining respective layers of a first bag and a second bag. The system includes a first film layer (501) adjacent to a second film layer (502) for forming the first bag, and a third film layer (503) adjacent to a fourth film layer (504) for forming the second bag, each layer of the plurality of film layers (501, 502, 503, 504) being made of a thermoplastic material that absorbs laser radiation having a wavelength of about 2 microns. A non-absorbing carrier film layer (505) is positioned between the second film layer (502) and the third film layer (503), the non-absorbing carrier film layer (505) being made of a material that transmits substantially all energy of the laser radiation. A laser source applies the laser radiation toward portions of the plurality of film layers (501, 502, 503, 504) to be joined, forming the first bag generally simultaneously with the second bag. Another laser welding system is disclosed for joining first and second thermoplastic workpieces (110, 111), and including a first clamping structure (113) being composed of a material having a non-flat surface (119). A laser source applies laser radiation having a wavelength of 2 microns toward the workpieces (110, 111) to be joined, while they are clamped together, to melt irradiated portions of the workpieces (110, 111) to one another. The first clamping structure (113) transmits substantially all of the energy of the laser radiation through the material.
A laser welding system for joining first and second thermoplastic workpieces, and including a clamp, an actuator, and a laser source. The clamp includes first and second clamping structures positioned together to engage opposite sides of the workpieces when they adjoin each other. The first clamping structure has a non-flat or irregular surface, facing the first workpiece. The actuator causes the clamping structures to press the first and second workpieces together. The laser source applies laser radiation having a wavelength of 2 microns toward the workpieces to be joined, while they are pressed together by the clamp, to melt irradiated portions of the workpieces to one another. The first clamping structure transmits substantially all of the energy of the laser radiation through the material. The first workpiece has a non-flat or irregular surface facing the first clamping structure, which substantially conforms with the surface of the first clamping structure.
B29C 65/78 - Moyens pour la manipulation des éléments à assembler, p. ex. pour la fabrication de récipients ou d'objets creux
B29C 65/00 - Assemblage d'éléments préformésAppareils à cet effet
B23K 37/04 - Dispositifs ou procédés auxiliaires non spécialement adaptés à un procédé couvert par un seul des autres groupes principaux de la présente sous-classe pour maintenir ou mettre en position les pièces
A method for optimizing a welding process to produce a weld joint having a predetermined strength includes measuring a plurality of melt layer thicknesses of weld joints for a plurality of sample assemblies formed by the welding process, measuring a plurality failure loads of weld joints for the plurality of sample assemblies, each of the measured plurality of failures loads being associated with one of the measured plurality of melt layer thicknesses, selecting a first failure load from the plurality of measured failure loads responsive to determining that the first failure load corresponds to a predetermined weld strength, and selecting a first melt layer thickness from the plurality of measured melt layer thicknesses that is associated with the selected first measured failure load.
A method for optimizing a welding process to produce a weld joint having a predetermined strength includes measuring a plurality of melt layer thicknesses of weld joints for a plurality of sample assemblies formed by the welding process, measuring a plurality failure loads of weld joints for the plurality of sample assemblies, each of the measured plurality of failures loads being associated with one of the measured plurality of melt layer thicknesses, selecting a first failure load from the plurality of measured failure loads responsive to determining that the first failure load corresponds to a predetermined weld strength, and selecting a first melt layer thickness from the plurality of measured melt layer thicknesses that is associated with the selected first measured failure load.
G01N 3/08 - Recherche des propriétés mécaniques des matériaux solides par application d'une contrainte mécanique par application d'efforts permanents de traction ou de compression
B23K 20/10 - Soudage non électrique par percussion ou par une autre forme de pression, avec ou sans chauffage, p. ex. revêtement ou placage utilisant des vibrations, p. ex. soudage ultrasonique
48.
Apparatus for fabricating an elastic nonwoven material
An apparatus for fabricating an elastic nonwoven material generally includes a first bonding module, a second bonding module positioned in close proximity to the first bonding module, and a pinching device. The first bonding module and the second bonding module are adapted to bond at least one elastic strand of the elastic nonwoven material. The pinching device is adapted to limit a snap-back potential of the at least one elastic strand if the at least one elastic strand becomes severed during bonding.
An infrared welding system for joining two parts (PI, P2) made of thermoplastic material comprises a pair of infrared heaters (11, 11) for heating the two parts (PI, P2) while spaced from each other; and energizing the infrared heaters (11, 11) to emit infrared heat and directing the emitted infrared heat onto selected portions (Pla, P2a) of the opposed surfaces of the parts (PI, P2) to melt at least portions of the opposed surfaces, while directing an inert gas onto the selected portions to prevent ignition of the melted thermoplastic material. The two parts (PI, P2) are clamped together by moving at least one of the parts toward the other part to press the melted surfaces of the parts (PI, P2) into contact with each other. The parts (PI, P2) are cooled while they remain clamped together to solidify the molten thermoplastic material and thus weld the two parts (PI, P2) together.
B29C 65/14 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage par énergie ondulatoire ou rayonnement corpusculaire
An infrared welding system for joining two parts made of thermoplastic material comprises a pair of infrared heaters for heating the two parts while spaced from each other; and energizing the infrared heaters to emit infrared heat and directing the emitted infrared heat onto selected portions of the opposed surfaces of the parts to melt at least portions of the opposed surfaces, while directing an inert gas onto the selected portions to prevent ignition of the melted thermoplastic material. The two parts are clamped together by moving at least one of the parts toward the other part to press the melted surfaces of the parts into contact with each other. The parts are cooled while they remain clamped together to solidify the molten thermoplastic material and thus weld the two parts together.
B29C 65/14 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage par énergie ondulatoire ou rayonnement corpusculaire
B29C 65/00 - Assemblage d'éléments préformésAppareils à cet effet
A rotary hot plate welding system joins portions of two parts made of thermoplastic material by inserting the two parts into a clamping mechanism with the two parts spaced from each other. The clamping mechanism is mounted on a turntable that is rotatable around an axis that is parallel to the direction of movement of the parts when they are moved to clamp them together. By indexing the turntable, the two parts are moved into alignment with at least one stationary heated plate extending between the two parts to be joined, to melt the opposed surfaces of the two parts. The turntable is then indexed to a station where the melted surfaces of the two parts are clamped together to press the melted surfaces into direct contact with each other. The two parts are cooled while they remain clamped together, in direct contact with each other.
B29C 65/14 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage par énergie ondulatoire ou rayonnement corpusculaire
B29C 65/78 - Moyens pour la manipulation des éléments à assembler, p. ex. pour la fabrication de récipients ou d'objets creux
A laser welding method and system join portions of two workpieces (20, 21) of thermoplastic material by clamping together the portions of the workpieces (20, 21) to be joined, against a baseplate (23) engraved or etched to form an image to be replicated in the joined portions of the workpieces (20, 21), and applying laser radiation to the portions of the clamped workpieces (20, 21) to be joined, to melt those portions of the clamped workpieces (20, 21) to be joined and to replicate the image in the joined portions of the clamped workpieces (20, 21) when the material solidifies. The thermoplastic material of the workpieces (20, 21) can be optically transparent but absorbs a portion of the laser radiation, so that both workpieces (20, 21) are heated and melted by the laser radiation. A portion of the melted workpiece material flows into the engraved or etched portions of the baseplate (23), forming an embossed surface on the lower surface of the area where the workpieces (20, 21) are joined.
An apparatus for fabricating an elastic nonwoven material generally includes a first bonding module and a second bonding module. The second bonding module is positionable in close proximity to the first bonding module. At least one of the first bonding module and the second bonding module has a face with a width dimension and a circumferential axis and is rotatable about a rotation axis. The face has a plurality of ridges. The ridges are positioned such that at least two adjacent ridges overlap along the circumferential axis.
B29C 65/00 - Assemblage d'éléments préformésAppareils à cet effet
B29C 65/08 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage avec des vibrations ultrasonores
A61F 13/15 - Garnitures absorbantes, p. ex. serviettes ou tampons hygiéniques pour application externe ou interne au corpsMoyens pour les maintenir en place ou les fixerApplicateurs de tampons
B32B 5/02 - Produits stratifiés caractérisés par l'hétérogénéité ou la structure physique d'une des couches caractérisés par les caractéristiques de structure d'une couche comprenant des fibres ou des filaments
B32B 37/14 - Procédés ou dispositifs pour la stratification, p. ex. par polymérisation ou par liaison à l'aide d'ultrasons caractérisés par les propriétés des couches
B32B 37/20 - Procédés ou dispositifs pour la stratification, p. ex. par polymérisation ou par liaison à l'aide d'ultrasons caractérisés par les propriétés des couches toutes les couches existant et présentant une cohésion avant la stratification impliquant uniquement l'assemblage de bandes continues
A laser welding method and system for joining portions of first and second workpieces of thermoplastic material that is partially permeable to a laser beam but absorbs radiation from the laser beam. The first and second workpieces, which are made of material that absorbs radiation from a laser beam, are clamped together. A mask is placed on a first surface of the first workpiece, the first surface being opposite the surface engaging the second workpiece. The mask is impermeable to a laser beam and forms a slot for passing a laser beam to the portion of the first surface of the upper workpiece exposed by the slot, so that heating and melting of the material of the workpieces is limited to the width of the slot. A laser beam is directed onto the slot and moved in a manner to illuminate the slot to melt and join the workpieces.
A laser welding method and system for joining portions of first and second workpieces of thermoplastic material that is partially permeable to a laser beam but absorbs radiation from the laser beam. The first and second workpieces, which are made of material that absorbs radiation from a laser beam, are clamped together. A mask is placed on a first surface of the first workpiece, the first surface being opposite the surface engaging the second workpiece. The mask is impermeable to a laser beam and forms a slot for passing a laser beam to the portion of the first surface of the upper workpiece exposed by the slot, so that heating and melting of the material of the workpieces is limited to the width of the slot. A laser beam is directed onto the slot and moved in a manner to illuminate the slot to melt and join the workpieces.
An ultrasonic welding system includes a motion control system that is coupled to and that causes controlled movement of an ultrasonic welding stack, in accordance with control inputs that are based on one or more control signals that are received from one or more sensors. The motion control system initiates a welding operation, subsequent to which an initial motion delay occurs until a predetermined condition is satisfied. Subsequently, in response to the predetermined condition being satisfied, the ultrasonic welding stack is caused to move in accordance with a weld profile. Subsequently, in response to an occurrence of a predetermined delay initiating condition, the ultrasonic welding stack is caused to stop motion and to maintain a stationary position. Subsequently, in response to an occurrence of a predetermined delay terminating condition, motion of the ultrasonic welding stack is resumed in accordance with the weld profile.
B29C 65/08 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage avec des vibrations ultrasonores
B29C 65/00 - Assemblage d'éléments préformésAppareils à cet effet
B23K 20/10 - Soudage non électrique par percussion ou par une autre forme de pression, avec ou sans chauffage, p. ex. revêtement ou placage utilisant des vibrations, p. ex. soudage ultrasonique
57.
Apparatus for fabricating an elastic nonwoven material
An apparatus for fabricating an elastic nonwoven material generally includes a rotary ultrasonic horn and a rotary anvil positionable in close proximity to the ultrasonic horn. The anvil has a face with a width and a circumferential axis. The face has a plurality of ridges each of which defines a plurality of interspaced lands and notches.
An ultrasonic welding system includes a motion control system that is coupled to and that causes controlled movement of an ultrasonic welding stack, in accordance with control inputs that are based on one or more control signals that are received from one or more sensors. The motion control system initiates a welding operation, subsequent to which an initial motion delay occurs until a predetermined condition is satisfied. Subsequently, in response to the predetermined condition being satisfied, the ultrasonic welding stack is caused to move in accordance with a weld profile. Subsequently, in response to an occurrence of a predetermined delay initiating condition, the ultrasonic welding stack is caused to stop motion and to maintain a stationary position. Subsequently, in response to an occurrence of a predetermined delay terminating condition, motion of the ultrasonic welding stack is resumed in accordance with the weld profile.
B29C 65/00 - Assemblage d'éléments préformésAppareils à cet effet
B29C 65/08 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage avec des vibrations ultrasonores
B23K 20/10 - Soudage non électrique par percussion ou par une autre forme de pression, avec ou sans chauffage, p. ex. revêtement ou placage utilisant des vibrations, p. ex. soudage ultrasonique
59.
ENERGY DIRECTOR JOINT DESIGN FOR ULTRASONIC WELDING OF THERMOPLASTICS
An ultrasonic welding system and method for joining first and second thermoplastic parts includes least one energy director formed on at least one surface of the first thermoplastic part, with the energy director projecting from the surface of the first thermoplastic part toward an opposed surface of the second thermoplastic part. The distal end portion of the energy director has a curved or flat surface that initially engages the opposed surface of the second thermoplastic part when the first and second parts are brought into engagement with each other. The first and second thermoplastic parts are ultrasonically welded by pressing the parts together while vibrating at least the first part in a direction parallel to the direction of projection of the energy director. The energy director may include a pair of substantially flat side walls joined to opposite ends of the curved or flat end surface.
B29C 65/08 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage avec des vibrations ultrasonores
B32B 37/02 - Procédés ou dispositifs pour la stratification, p. ex. par polymérisation ou par liaison à l'aide d'ultrasons caractérisés par la séquence des opérations de stratification, p. ex. par addition de nouvelles couches à des postes successifs de stratification
60.
Energy director joint design for ultrasonic welding of thermoplastics
An ultrasonic welding system and method for joining first and second thermoplastic parts includes least one energy director formed on at least one surface of the first thermoplastic part, with the energy director projecting from the surface of the first thermoplastic part toward an opposed surface of the second thermoplastic part. The distal end portion of the energy director has a curved or flat surface that initially engages the opposed surface of the second thermoplastic part when the first and second parts are brought into engagement with each other. The first and second thermoplastic parts are ultrasonically welded by pressing the parts together while vibrating at least the first part in a direction parallel to the direction of projection of the energy director. The energy director may include a pair of substantially flat side walls joined to opposite ends of the curved or flat end surface.
An ultrasonic welding system includes a motion control system that is coupled to and that causes controlled movement of an ultrasonic welding stack, in accordance with control inputs that are based on one or more control signals that are received from one or more sensors. The motion control system initiates a welding operation, subsequent to which an initial motion delay occurs until a predetermined condition is satisfied. Subsequently, in response to the predetermined condition being satisfied, the ultrasonic welding stack is caused to move in accordance with a weld profile. Subsequently, in response to an occurrence of a predetermined delay initiating condition, the ultrasonic welding stack is caused to stop motion and to maintain a stationary position. Subsequently, in response to an occurrence of a predetermined delay terminating condition, motion of the ultrasonic welding stack is resumed in accordance with the weld profile.
B29C 65/00 - Assemblage d'éléments préformésAppareils à cet effet
B29C 65/08 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage avec des vibrations ultrasonores
B23K 20/10 - Soudage non électrique par percussion ou par une autre forme de pression, avec ou sans chauffage, p. ex. revêtement ou placage utilisant des vibrations, p. ex. soudage ultrasonique
62.
Ultrasonic press with automatic speed changes in advancing movement of welding stack
An ultrasonic welding system includes a movable ultrasonic welding stack for applying vibrational energy to a workpiece. A motion control system controls the motion of the ultrasonic welding stack and one or more sensors sense a control variable and output a corresponding control signal. A controller provides control inputs, based on the control signal, to the motion control system and causes, following initiation of a welding operation, an automatic change of speed of motion of the ultrasonic welding stack. The automatic change of the speed is a function of at least one control variable until the control variable reaches a predetermined value.
B29C 65/08 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage avec des vibrations ultrasonores
B29C 65/00 - Assemblage d'éléments préformésAppareils à cet effet
B23K 20/10 - Soudage non électrique par percussion ou par une autre forme de pression, avec ou sans chauffage, p. ex. revêtement ou placage utilisant des vibrations, p. ex. soudage ultrasonique
63.
Ultrasonic press using servo motor with delayed motion
An ultrasonic welding system includes a movable ultrasonic welding stack, an electrically powered linear actuator with a servo motor and a movable element, a controller, and at least two sensors. The controller causes the ultrasonic welding stack to apply a predetermined positive initial force to at least one workpiece prior to initiation of welding. The controller further causes the ultrasonic welding stack to initiate subsequent movement of the ultrasonic welding stack, following initiation of welding, only after the signal outputs from the at least two sensors indicate that a combination of control variables satisfies a predetermined condition.
B29C 65/08 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage avec des vibrations ultrasonores
B29C 65/00 - Assemblage d'éléments préformésAppareils à cet effet
B23K 20/10 - Soudage non électrique par percussion ou par une autre forme de pression, avec ou sans chauffage, p. ex. revêtement ou placage utilisant des vibrations, p. ex. soudage ultrasonique
64.
Vibration welders with high frequency vibration, position motion control, and delayed weld motion
A vibration welding system and method having an operating vibration frequency of 260 Hz or higher. A pressing action between two workpieces is effected by directly controlling, with a control system and a sensor, the relative positions of the workpieces during some or all of the weld cycle, or by controlling the speed between the workpieces during some phase of the weld cycle and controlling the force between the workpieces during other phases. An external control device can be coupled to a control system, to produce an input signal to adjust the speed of relative motion between the workpieces, the force therebetween, or both speed and force based on the input signal. A positive force can be initially applied between the workpieces, and the weld is started by initiating lateral vibrations while the relative position between the workpieces in the pressing direction is maintained, a control variable is monitored, and the second workpiece is moved relative to the first only after the monitored variable satisfies a condition.
B32B 41/00 - Dispositions pour le contrôle ou la commande des procédés de stratificationDispositions de sécurité
B29C 65/06 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage en utilisant la friction, p. ex. soudage par rotation
B29C 65/00 - Assemblage d'éléments préformésAppareils à cet effet
65.
Ultrasonic press using servo motor with delayed motion
An ultrasonic welding system includes an ultrasonic welding stack that is movable to initiated a welding operation. A plurality of sensors measure respective control variables and output control signals corresponding, respectively, to the control variables. A motion control system is coupled to and causes controlled movement of the welding stack, including initiating the welding operation. The motion control system determines, based on the control signals, control inputs such that any motion of the welding stack, subsequent to the initiating, is initially delayed until the control signals satisfy a predetermined condition. In response to the predetermined condition being satisfied, the motion control system causes the welding stack to move in accordance with a weld profile.
A vibration welding system has a pair of electromagnets coupled to a first workpiece support for effecting reciprocating movement of the first workpiece support relative to a second workpiece support, and an electrical drive system coupled to the electromagnets for successively energizing and de-energizing the electromagnets out of phase with each other to effect the reciprocating movement of the first workpiece support. The drive system includes a source of DC current; multiple controllable electronic switching devices for controllably coupling the source to, and de-coupling the source from, each of the electromagnets; current sensors coupled to the electromagnets and producing signals representing the currents supplied to the electromagnets; and control circuitry coupled to the electronic switching devices and receiving the signals produced by the current sensors for turning the switching devices on and off to control the energizing and de-energizing of the electromagnets.
B29C 65/06 - Assemblage d'éléments préformésAppareils à cet effet par chauffage, avec ou sans pressage en utilisant la friction, p. ex. soudage par rotation
An ultrasonic welding system includes a controller, an electrically powered linear actuator driving a movable element to which an ultrasonic welding stack is mounted to move linearly and apply a controlled force and/or speed to a workpiece. A sensor measures a control variable and outputs to the controller a signal corresponding thereto. Based on this signal, the controller causes the linear actuator movable element to apply through the ultrasonic welding stack a predetermined positive initial force at an initiation of a welding operation and to limit a linear displacement of the ultrasonic welding stack to a predetermined initial displacement until the dynamic signal output from the sensor indicates that a sensed variable satisfies a predetermined condition. Based on the signal relating to the satisfied predetermined condition, the controller moves the ultrasonic welding stack in accord with a default weld profile or a weld profile selected from available weld profiles.
A vibration welding system has a pair of electromagnets coupled to a first workpiece support for effecting reciprocating movement of the first workpiece support relative to a second workpiece support, and an electrical drive system coupled to the electromagnets for successively energizing and de-energizing the electromagnets out of phase with each other to effect the reciprocating movement of the first workpiece support. The drive system includes a source of DC current; multiple controllable electronic switching devices for controllably coupling the source to, and de-coupling the source from, each of the electromagnets; current sensors coupled to the electromagnets and producing signals representing the currents supplied to the electromagnets; and control circuitry coupled to the electronic switching devices and receiving the signals produced by the current sensors for turning the switching devices on and off to control the energizing and de-energizing of the electromagnets to effect reciprocating movement of the first workpiece support.
Ultrasonic waveguides having improved velocity gain are disclosed for use in ultrasonic medical devices. Specifically, the ultrasonic waveguides comprises a first material having a higher acoustic impedance and a second material having a lower acoustic impedance.
G01N 24/00 - Recherche ou analyse des matériaux par l'utilisation de la résonance magnétique nucléaire, de la résonance paramagnétique électronique ou d'autres effets de spin
70.
Method for placing indicia on nonwoven material and articles therefrom
A method of placing a logo on an article or substrate by placing a contrast sheet behind the logo and a blocking sheet therebetween to prevent a shadow effect. The contrast sheet and blocking sheet may be hidden within the hem of an article.
B32B 3/04 - Caractérisés par des caractéristiques de forme en des endroits déterminés, p. ex. au voisinage des bords caractérisés par une couche pliée au bord, p. ex. par-dessus une autre couche
71.
Ultrasonic press using servo motor with delayed motion
An ultrasonic welding method includes the acts of pressing an ultrasonic welding stack mounted for linear movement against a first workpiece using an electrical servo motor, applying a predetermined initial load to the first workpiece, and initiating a weld, the initiating of the weld comprising outputting energy from the ultrasonic welding stack to the first workpiece. The method further includes sensing, with at least one sensor, a control variable, outputting a signal corresponding to the sensed control variable to a controller, simultaneously outputting energy from the ultrasonic welding stack to the first workpiece and maintaining a weld distance at or near zero until the signal corresponding to the sensed control variable satisfies a predetermined condition, and applying a controlled force, speed, or a combination of force and speed to said first workpiece with an electrically powered linear actuator to urge said first workpiece against a second workpiece to which said first workpiece is to be joined following satisfaction of said predetermined condition.
A method of placing a logo on an article or substrate by placing a contrast sheet behind the logo and a blocking sheet therebetween to prevent a shadow effect. The contrast sheet and blocking sheet may be hidden within the hem of an article.
An ultrasonic welding system includes an ultrasonic welding stack mounted for linear movement and for applying a controlled force, speed, or a combination of force and speed to a first workpiece to press the first workpiece against a second workpiece to which the first workpiece is to be joined, and an electrically powered linear actuator coupled to the ultrasonic welding stack for moving the stack while applying a controlled force, speed, or a combination of force and speed to said stack, the actuator including an electrical servo motor producing rotational mechanical motion and an integrated converter for converting the rotational motion into linear motion. In one specific implementation, a controller is coupled to the linear actuator for controlling the force applied by said actuator to the ultrasonic welding stack, and a sensor is coupled to the servo motor for producing a signal related to the torque produced by the servo motor and supplying that signal to the controller. In a second specific implementation, a load cell is used for force feedback to the motion controller with a linear or rotary position feedback device used to provide position and velocity feedback to the motion controller. The controller controls the electrical power delivered to the servo motor so as to control the torque and speed outputs of the motor.
An ultrasonic generator comprising an input module for receiving a power signal. An output module for outputting an ultrasonic signal is also included in the generator. A motherboard is coupled to both the input module and the output module. The motherboard includes a digital controller adapted to control the input module and the output module.
09 - Appareils et instruments scientifiques et électriques
Produits et services
Plastic welding and bonding equipment based on friction or thermal welding, namely, ultrasonic welders, vibration welders, spin welders, thermal stakers, laser welders or hot plate welders, that facilitates easy determination of welding and bonding processing parameters
