Abrégé

According to the preferred embodiment, an improved method and apparatus for the manufacturing of an aluminum tube and aluminum fin heat exchanger that includes steps for pneumatic cleaning, thermal cleaning, and uncontrolled-atmosphere open-flame autobrazing of hairpins to return bend fittings. The method uses a tube lubrication system that is adjustable to control amount of lubrication applied to the tube prior to final expansion. The method uses a pneumatic coil cleaning station that is adjusted to reduce the residual oil particulate from the expansion process required to be thermally cleaned.

Classes IPC  ?

• B21D 51/16 - Fabrication d'objets creux caractérisés par l'usage de l'objet

Abrégé

According to the preferred embodiment, an improved method and apparatus for the manufacturing of an aluminum tube and aluminum fin heat exchanger that includes steps for pneumatic cleaning, thermal cleaning, and uncontrolled-atmosphere open-flame autobrazing of hairpins to return bend fittings. The method uses a tube lubrication system that is adjustable to control amount of lubrication applied to the tube prior to final expansion. The method uses a pneumatic coil cleaning station that is adjusted to reduce the residual oil particulate from the expansion process required to be thermally cleaned.

Classes IPC  ?

• B21D 53/02 - Fabrication d'autres objets particuliers d'échangeurs de chaleur, p. ex. radiateurs, condenseurs
• B21D 39/00 - Utilisation de procédés permettant d'assembler des objets ou des parties d'objets, p. ex. revêtement par des tôles, autrement que par placageDispositifs de mandrinage des tubes
• B23K 1/20 - Traitement préalable des pièces ou des surfaces destinées à être brasées, p. ex. en vue d'un revêtement galvanique

Abrégé

An improved hairpin expander machine equipped with a closed-loop-controlled hydraulically positioned bolster plate and a heat exchanger-holding fixture characterized by a full-length, continuous front plate, back plate, and side rails. The hairpin expander includes a novel heat exchanger bottom end plate clamping mechanism as part of the fixture. These features enable the hairpin expander to provide larger expansion ratios and exert greater forces with tighter control, which is required for producing heat exchangers with reduced diameter hairpin tubes according to a preferred embodiment of the invention.

Classes IPC  ?

• B23P 15/26 - Fabrication d'objets déterminés par des opérations non couvertes par une seule autre sous-classe ou un groupe de la présente sous-classe d'échangeurs de chaleur

Abrégé

According to a preferred embodiment, an improved method and apparatus for manufacturing tube and fin heat exchangers that includes a step for reducing the outer diameter of stock tubing to a value well below nominal prior to bending the tubing into hairpins. The reduced diameter increases the stiffness of the resultant hairpins and allows for efficient lacing of the heat exchanger fins and end plates. The method uses pre-size rollers that are adjustable for reducing the diameter of the tubing. The invention also includes a hairpin and heat exchanger manufactured according to the method.

Classes IPC  ?

• F28F 3/00 - Éléments en forme de plaques ou de laminésEnsembles d'éléments en forme de plaques ou de laminés

Abrégé

An improved method for manufacturing tube and fin heat exchangers that, according to a preferred embodiment, includes a process for increasing the stiffness and rigidity of heat exchanger fins. Stiffer fins have a greater tendency to maintain proper alignment within a stack of fins, which aids in lacing long stacks of fins with small (e.g., 5 mm) diameter tubing. Preferably, fin stiffness is increased by forming a plurality of longitudinal ribs within the fin during the fin stamping process. More preferably still, two ribs for each longitudinal row of collared holes are provided. The preferred embodiment also includes a slotted heat exchanger fin that is dimensioned and arranged for optimized thermodynamic performance when used with small diameter tubing, thus reducing the space required for a given heat exchanger system.

Classes IPC  ?

• F28D 1/04 - Appareils échangeurs de chaleur comportant des ensembles de canalisations fixes pour une seule des sources de potentiel calorifique, les deux sources étant en contact chacune avec un côté de la paroi de la canalisation, dans lesquels l'autre source de potentiel calorifique est une grande masse de fluide, p. ex. radiateurs domestiques ou de moteur de voiture avec des canalisations d'échange de chaleur immergées dans la masse du fluide avec canalisations tubulaires