New aluminum purification cells are disclosed. An aluminum purification cell may include a first anode in fluid communication with a molten metal pad and an electrolyte. The first anode may be configured to operate at a first electrochemical potential, wherein the first electrochemical potential is configured to produce aluminum ions from aluminum of the molten metal pad. The aluminum purification cell may include a cathode in fluid communication with the electrolyte and a purified aluminum zone. The aluminum purification cell may include a second anode in communication with the electrolyte. The second anode operates at a second electrochemical potential different from the first electrochemical potential, wherein the second electrochemical potential is configured to extract oxygen ions in the electrolyte.
Broadly, the present disclosure relates to systems and methods producing aluminum metal in aluminum electrolysis cells using recycled dross as a. feed component. In one embodiment, dross is processed to form a solid having a low metal fraction. The low metal fraction is then introduced into an aluminum electrolysis cell to at least partially assist in forming metallic aluminum and with little or no material impact on aluminum electrolysis cell operations.
The present disclosure relates to products, systems, and methods for producing purified liquid metal (e.g., purified aluminum) from a feedstock (e.g., aluminum feedstock) in an electrolytic cell (e.g., purification cell) by purifying the feedstock and moving the purified liquid metal from a first location of the cell to a second location via at least one directing feature. The at least one directing feature may be electrically neutral and may be located proximal the first location. The at least one directing feature may be in fluid communication with the purified liquid metal (e.g., purified aluminum) and the second location.
The application is directed to products and methods related to aluminum scrap recycling. The method includes (a) adding a feedstock to an aluminum purification cell, wherein the feedstock comprises aluminum scrap, (b) purifying the feedstock, thereby producing a purified aluminum stream and a raffinate stream, (c) separating components of the raffinate stream, thereby producing at least a first byproduct stream and a second byproduct stream, and (d) mixing at least a portion of the first byproduct stream with at least a portion of the purified aluminum from the purified aluminum stream to produce an aluminum alloy product.
This disclosure provides an aging process or a method for aging aluminum alloys. For example, the aging process can be performed on 6xxx Al-Si-Mg-Cu aluminum alloys to result in production of such alloys with improved intergranular corrosion (IGC) resistance. The disclosed aging process includes subjecting a solution heat treated and quenched 6xxx aluminum alloy to a temperature above an aging hardening temperature of said alloy but below the solution heat treatment temperature for a short period of time, and then subjecting said alloy to an aging heat treatment at an aging hardening temperature.
C22F 1/05 - Modification de la structure physique des métaux ou alliages non ferreux par traitement thermique ou par travail à chaud ou à froid de l'aluminium ou de ses alliages d'alliages de type Al-Si-Mg, c.-à-d. contenant du silicium et du magnésium en proportions sensiblement égales
C22C 21/08 - Alliages à base d'aluminium avec le magnésium comme second constituant majeur avec du silicium
6.
ELECTRODES FOR ALUMINUM ELECTROLYSIS CELLS AND METHODS OF MAKING THE SAME
22 feedstock into a predetermined shaped product to realize an appropriate density. The method may also include producing a final shaped product from the predetermined shaped product by exposing the predetermined shaped product to elevated temperature. Due to the exposing step, the final shaped product may have a plurality of pores and may realize one or more properties and / or characteristics.
B22F 3/11 - Fabrication de pièces ou d'objets poreux
B22F 9/06 - Fabrication des poudres métalliques ou de leurs suspensionsAppareils ou dispositifs spécialement adaptés à cet effet par des procédés physiques à partir d'un matériau liquide
C22C 29/14 - Alliages à base de carbures, oxydes, borures, nitrures ou siliciures, p. ex. cermets, ou d'autres composés métalliques, p. ex. oxynitrures, sulfures à base de borures
The present disclosure includes a method for purifying aluminum. The method includes producing purified aluminum from an aluminum feedstock in an aluminum purification cell and flowing the purified aluminum from a cell chamber of the aluminum purification cell to a purified metal reservoir via an overflow passage, wherein the purified metal reservoir is located internal to the aluminum purification cell. In some embodiments, a feeding reservoir is located internal to the aluminum purification cell and can be accessed via a feeding port located in a refractory top cover of the cell chamber. In some embodiments, the method includes removing the purified aluminum from the purified metal reservoir via a tapping port located in a refractory top cover of the cell chamber. In some embodiments, concomitant with the removing step, the method includes restricting or preventing oxidation of the purified aluminum.
The application is directed to products and methods related to an aluminum purification cell with a non-carbonaceous substrate with a directing feature. The directing feature can be configured to direct a wettable material in a predetermined direction. The non-carbonaceous substrate can be at least partially covered with solid aluminum metal. The wettable material can be aluminum metal.
The application is directed to products and methods related to an aluminum electrolysis cell with a non-carbonaceous substrate with a directing feature. The directing feature can be configured to direct a wettable material in a predetermined direction. The non-carbonaceous substrate can be at least partially covered with solid aluminum metal. The wettable material can be aluminum metal.
New methods of producing aluminum fluoride from cryolite are disclosed. A method may include a step of reacting cryolite bath materials with aluminum sulfate, thereby producing a reactant product, the reactant product comprising aluminum fluoride. The method may further include a step of removing impurities from the reactant product, thereby creating a purified product comprising the aluminum fluoride. The removed impurities may comprise at least one of sodium (Na), magnesium (Mg), and calcium (Ca). In one embodiment, due to the removing step, the purified product contains not greater than 0.2 wt. % of calcium.
New aluminum casting (foundry) alloys are disclosed. The new aluminum casting alloys may include from 6.0 to 11.5 wt. % Si, from 0.30 to 0.80 wt. % Fe, optionally from 0.07 to 0.20 wt. % of X, wherein X is selected from the group consisting of Mg, Mo, Zr, and combinations thereof, and optionally 100-500 ppm Sr, the balance being aluminum and unavoidable impurities. The new aluminum casting alloys may be high-pressure die cast into complex shapes. The new aluminum casting alloys may be useful, for instance, in heat sink / antenna applications.
C22C 21/02 - Alliages à base d'aluminium avec le silicium comme second constituant majeur
C22F 1/043 - Modification de la structure physique des métaux ou alliages non ferreux par traitement thermique ou par travail à chaud ou à froid de l'aluminium ou de ses alliages d'alliages avec le silicium comme second constituant majeur
233) may in the added to the bath and reduced to aluminum metal. At least some of the copper film of the copper-coated titanium diboride electrode may be replaced by an aluminum film, thereby forming an aluminum-wetted titanium diboride electrode.
Some embodiments of the present disclosure relate to a 6xxx aluminum alloy having: silicon (Si) in an amount of 0.70 wt% to 1.1 wt % based on a total weight of the 6xxx aluminum alloy; magnesium (Mg) in an amount of 0.75 wt% to 1.15 wt% based on the total weight of the 6xxx aluminum alloy; a weight ratio of Mg to Si in the 6xxx aluminum alloy from 0.68:1.0 to 1.65:1.0; and copper (Cu) in an amount of 0.30 wt% to 0.8 wt% based on the total weight of the 6xxx aluminum alloy. Some embodiments of the present disclosure further relate to a method including steps of: casting an exemplary 6xxx aluminum alloy, homogenizing the exemplary 6xxx aluminum alloy; extruding the exemplary 6xxx aluminum alloy; and aging the 6xxx aluminum alloy.
B21C 23/00 - Extrusion des métauxExtrusion par percussion
B22D 21/00 - Coulée de métaux non ferreux ou de composés métalliques, dans la mesure où leurs propriétés métallurgiques affectent le procédé de couléeUtilisation de compositions appropriées
C22C 21/02 - Alliages à base d'aluminium avec le silicium comme second constituant majeur
15.
SYSTEMS AND METHODS OF ELECTROLYTIC PRODUCTION OF ALUMINUM
The present disclosure relates to an aluminum electrolysis cell comprising a cathode block positioned below a plurality of anodes, wherein the cathode block comprises a sump at least partially disposed within the cathode block, wherein the sump is at least partially defined by a first sump sidewall, a second sump sidewall and a sump bottom, wherein at least one of the first and second sump sidewalls is sloped relative to vertical.
New aluminum casting (foundry) alloys are disclosed. The new aluminum casting alloys generally include from 2.5 to 5.0 wt. % Mg, from 0.70 to 2.5 wt. % Si, wherein the ratio of Mg/Si (in weight percent) is from 1.7 to 3.6, from 0.40 to 1.50 wt. % Mn, from 0.15 to 0.60 wt. % Fe, optionally up to 0.15 wt. % Ti, optionally up to 0.10 wt. % Sr, optionally up to 0.15 wt. % of any of Zr, Sc, Hf, V, and Cr, the balance being aluminum and unavoidable impurities. The new aluminum casting alloys may be high pressure die cast, such as into automotive components. The new aluminum alloys may be supplied in an F or a T5 temper, for instance.
The present disclosure relates to methods of producing purified aluminum alloys from aluminum alloy scrap by producing a melt of the aluminum alloy scrap, adding one or mor intermetallic former materials, producing iron-bearing intermetallic particles, removing the iron-bearing intermetallic particles, and solidifying the low-iron melt.
In some embodiments, an exemplary electrolytic cell includes: a cathode structure disposed within an electrolysis cell, wherein the electrolysis cell is configured to produce metal on a surface of the cathode structure, wherein the cathode structure is configured to fit along a floor of the electrolysis cell, wherein the cathode structure has a sloped surface when compared to a generally horizontal plane, and wherein via the sloped surface, the cathode structure is configured to drain a metal product from the sloped surface towards a lower end of the cathode structure.
There is provided a process for manufacturing a carbonaceous anode for an electrolysis cell for the production of aluminium. The process comprises contacting coke particles with a boron-containing solution to obtain boron-impregnated coke particles, mixing the boron- impregnated coke particles with coal tar pitch to form an anode paste, and forming a green anode with the anode paste. A carbonaceous anode for an electrolysis cell for the production of aluminium is also provided, which comprises at least a first fraction of coke particle, a second fraction of coke particles and coal tar pitch, wherein at least the first faction of coke particles comprises boron-impregnated coke particles, the boron- impregnated coke particles being distributed throughout the carbonaceous anode. The carbonaceous anode presents good resistivity towards air and CO2 oxidation, which translates into less dusting of the anode, thus improving its integrity throughout its lifetime.
In some embodiments, an anode apparatus comprises: (a) an anode body comprising at least one outer sidewall, wherein the outer sidewall is configured to define a shape of the anode body, and to perimetrically surround a hole in the anode body, wherein the hole comprises an upper opening in a top surface of the anode body and wherein the hole axially extends into the anode body; (b) a pin comprising: a first end and a second end opposite the first end, wherein the second end extends downward into the upper end of the anode body and into the hole of the anode body; and (c) a sealing material configured to cover at least a portion of at least one of the following: (1) an inner sidewall of the anode body; (2) the top surface of the anode body; (3) the pin; and (4) the anode support.
In some embodiments of the present invention a method includes: obtaining a first aluminum alloy sheet formed from rolling a first ingot of a 3xxx or a 5xxx series aluminum alloy, wherein, prior to rolling, the first ingot has been heated to a sufficient temperature for a sufficient time to achieve a first dispersoid f/r of less than 7.65; and forming a container precursor from the first aluminum alloy sheet, wherein when the first aluminum alloy sheet is formed into the container precursor, the container precursor has less observed surface striations and ridges as compared to a container precursor formed from a second aluminum alloy sheet rolled from a second ingot having a second dispersoid f/r value of 7.65 or greater.
C22F 1/04 - Modification de la structure physique des métaux ou alliages non ferreux par traitement thermique ou par travail à chaud ou à froid de l'aluminium ou de ses alliages
C22F 1/047 - Modification de la structure physique des métaux ou alliages non ferreux par traitement thermique ou par travail à chaud ou à froid de l'aluminium ou de ses alliages d'alliages avec le magnésium comme second constituant majeur
In some embodiments, a ceramic armor product includes: a ceramic powder; an at least one metal-based additive; and a density of 4.3-4.7 g/cc, wherein the ceramic armor product is substantially lacking grain orientation. In some embodiments, a ceramic armor product, includes: a ceramic powder, wherein the ceramic powder is titanium diboride (TiB2); an at least one metal-based additive, wherein the at least one metal based additive comprises elements ranging from atomic numbers 21 through 30, 39 through 51, and 57 through 77; and a density of 4.3-4.7 g/cc, wherein the ceramic armor product is substantially lacking grain orientation.
F41H 5/04 - Structure des plaques composées de plus d'une couche
C04B 35/58 - Produits céramiques mis en forme, caractérisés par leur compositionCompositions céramiquesTraitement de poudres de composés inorganiques préalablement à la fabrication de produits céramiques à base de non oxydes à base de borures, nitrures ou siliciures
Systems and methods for making ceramic powders configured with consistent, tailored characteristics and/or properties are provided herein. In some embodiments a system for making ceramic powders, includes: a reactor body having a reaction chamber and configured with a heat source to provide a hot zone along the reaction chamber; a sweep gas inlet configured to direct a sweep gas into the reaction chamber and a sweep gas outlet configured to direct an exhaust gas from the reaction chamber, a plurality of containers, within the reactor body, configured to retain at least one preform, wherein each container is configured to permit the sweep gas to flow therethrough, wherein the preform is configured to permit the sweep gas to flow there through, such that the precursor mixture is reacted in the hot zone to form a ceramic powder product having uniform properties.
B01J 8/00 - Procédés chimiques ou physiques en général, conduits en présence de fluides et de particules solidesAppareillage pour de tels procédés
C22C 29/00 - Alliages à base de carbures, oxydes, borures, nitrures ou siliciures, p. ex. cermets, ou d'autres composés métalliques, p. ex. oxynitrures, sulfures
C22C 29/02 - Alliages à base de carbures, oxydes, borures, nitrures ou siliciures, p. ex. cermets, ou d'autres composés métalliques, p. ex. oxynitrures, sulfures à base de carbures ou de carbonitrures
C22C 29/14 - Alliages à base de carbures, oxydes, borures, nitrures ou siliciures, p. ex. cermets, ou d'autres composés métalliques, p. ex. oxynitrures, sulfures à base de borures
In some embodiments, an electrolytic cell includes: an one anode module having a plurality of anodes; a one cathode module, opposing the anode module, and comprising a plurality of vertical cathodes, wherein each of the plurality of anodes and each of the plurality of vertical cathodes are vertically oriented and spaced one from another; a cell reservoir; and a cell bottom supporting the cathode module, wherein the cell bottom comprise an first upper surface, a second upper surface, and a channel, wherein the plurality of vertical cathodes extends upward from the upper surfaces, wherein at least one cathode block is located below the plurality of vertical cathodes, wherein the first upper surface and the second upper surface are configured to direct substantially all of the liquid aluminum produced in the electrolytic cell to the channel, and wherein the channel is configured to receive liquid aluminum from the upper surfaces.
Systems and methods for making ceramic powders are provided. In some embodiments, a method for forming a ceramic powder includes: adding a sufficient amount of additives to a plurality of reagents to form a precursor mixture so that when the precursor mixture is carbothermically reacted the precursor mixture forms a ceramic powder, wherein the additive includes at least one of: an oxide, a salt, a pure metal or an alloy of elements ranging from atomic numbers 21 through 30, 39 through 51, and 57 through 77 and combinations thereof; and carbothermically reacting the precursor mixture to form a ceramic powder, wherein the ceramic powder comprises: a) a morphology selected from the group consisting of irregular, equiaxed, plate-like, and combinations thereof, and b) a particle size distribution selected from the group consisting of fine, intermediate, coarse, and combinations thereof.
C04B 35/58 - Produits céramiques mis en forme, caractérisés par leur compositionCompositions céramiquesTraitement de poudres de composés inorganiques préalablement à la fabrication de produits céramiques à base de non oxydes à base de borures, nitrures ou siliciures
C04B 35/52 - Produits céramiques mis en forme, caractérisés par leur compositionCompositions céramiquesTraitement de poudres de composés inorganiques préalablement à la fabrication de produits céramiques à base de non oxydes à base de carbone, p. ex. graphite
C04B 35/83 - Fibres de carbone dans une matrice carbonée
Embodiments of the present disclosure generally relate to electrodes useful for the electrolytic production of metal. In some embodiments, an electrode includes: a core; an outer shell; and an intermediate layer disposed between the core and the outer shell, wherein the intermediate layer covers at least a portion of the core, wherein the intermediate layer comprises an inner boundary and an outer boundary, wherein the intermediate layer electrically contacts the core at the inner boundary and electrically contacts the outer shell at the outer boundary, wherein the intermediate layer at the inner boundary has a first coefficient of thermal expansion that is substantially similar to a coefficient of thermal expansion of the core, and wherein the intermediate layer at the outer boundary has a second coefficient of thermal expansion that is substantially similar to a coefficient of thermal expansion of the outer shell.
H01L 51/52 - Dispositifs à l'état solide qui utilisent des matériaux organiques comme partie active, ou qui utilisent comme partie active une combinaison de matériaux organiques et d'autres matériaux; Procédés ou appareils spécialement adaptés à la fabrication ou au traitement de tels dispositifs ou de leurs parties constitutives spécialement adaptés pour l'émission de lumière, p.ex. diodes émettrices de lumière organiques (OLED) ou dispositifs émetteurs de lumière à base de polymères (PLED) - Détails des dispositifs
H01L 51/44 - Dispositifs à l'état solide qui utilisent des matériaux organiques comme partie active, ou qui utilisent comme partie active une combinaison de matériaux organiques et d'autres matériaux; Procédés ou appareils spécialement adaptés à la fabrication ou au traitement de tels dispositifs ou de leurs parties constitutives spécialement adaptés, soit comme convertisseurs de l'énergie dudit rayonnement en énergie électrique, soit comme dispositifs de commande de l'énergie électrique par ledit rayonnement - Détails des dispositifs
27.
APPARATUSES AND SYSTEMS FOR VERTICAL ELECTROLYSIS CELLS
In one embodiment, the disclosed subject matter relates to an electrolytic cell that has: a cell reservoir; a cathode support retained on a bottom of the cell reservoir, wherein the cathode support contacts at least one of: a metal pad and a molten electrolyte bath within the cell reservoir, wherein the cathode support includes: a body having a support bottom, which is configured to be in communication with the bottom of the electrolysis cell; and a support top, opposite the support bottom, having a cathode attachment area configured to retain a at least one cathode plate therein.
C25C 3/08 - Construction des cellules, p. ex. fonds, parois, cathodes
C25C 3/10 - Cadres ou structures de support extérieurs à la cellule
C04B 35/58 - Produits céramiques mis en forme, caractérisés par leur compositionCompositions céramiquesTraitement de poudres de composés inorganiques préalablement à la fabrication de produits céramiques à base de non oxydes à base de borures, nitrures ou siliciures
In one embodiment, a feed system for distributing fluidized feed material, comprises: a distribution unit configured to fluidize feed material; and a control unit fluidity coupled to the distribution unit, wherein the control unit comprises: a chamber configured to hold the feed material provided from the distribution unit; and a feeder unit fluidity coupled to the chamber: and a second gas inlet configured to provide gas to the chamber; and a material discharge pipe fluidity coupled to the chamber and the second gas inlet.
B65G 53/66 - Utilisation de dispositifs indicateurs ou de commande, p. ex. pour commander la pression du gaz, pour régler le pourcentage matériaux-gaz, pour signaler ou éviter l'embouteillage des matériaux
B65G 53/16 - Systèmes de pression de gaz fonctionnant avec fluidification des matériaux
B65G 53/18 - Systèmes de pression de gaz fonctionnant avec fluidification des matériaux à travers une paroi poreuse
B65G 53/22 - Systèmes de pression de gaz fonctionnant avec fluidification des matériaux à travers une paroi poreuse les systèmes comprenant un réservoir, p. ex. un caisson
In one embodiment, an electrolytic cell for the production of aluminum from alumina includes: at least one anode module having a plurality of anodes; at least one cathode module, opposing the anode module, wherein the at least one cathode module comprises a plurality of cathodes, wherein the plurality of anodes are suspended above the cathode module and extending downwards towards the cathode module, wherein the plurality of cathodes are positioned extending upwards towards the anode module, wherein each of the plurality of anodes and each of the plurality of cathodes are alternatingly positioned, wherein the plurality of anodes is selectively positionable in a horizontal direction relative to adjacent cathodes, wherein the anode module is selectively positionable in a vertical direction relative to the cathode module, and wherein a portion of each of the anode electrodes overlap a portion of adjacent cathodes.
An insulation assembly (10) is provided, including a body (12) of an insulating material with a lower surface (14) configured to contact a sidewall (120) of an electrolysis cell (100); an upper surface (16) generally opposed to the lower surface; and a perimetrical sidewall (18) extending between the upper surface and the lower surface to surround the remainder of the body, the perimetrical sidewall including an inner portion (20) configured to face an anode surface (112) of the electrolysis cell and provide a gap (54) between the body and the anode surface of the electrolysis cell; wherein the body is configured to extend from the sidewall of the electrolysis cell towards the anode surface.
Generally, the instant disclosure is directed towards various methods of EMF-forming workpieces and the resulting workpieces. More specifically, the instant disclosure is directed towards various embodiments of imparting EMF-features onto workpieces, where workpieces with resulting EMF-features are configured as metal containers.
B21D 26/14 - Mise en forme sans coupage, autrement qu'en utilisant des dispositifs ou outils rigides, des masses souples ou élastiques, p. ex. mise en forme en appliquant une pression de fluide ou des forces magnétiques en appliquant des forces magnétiques
B21D 51/38 - Fabrication des dispositifs pour remplir ou vider les boîtes de conserve, bidons, cuvettes, bouteilles ou autres récipientsFabrication des fonds des boîtes de conserveFabrication des dispositifs de fermeture
32.
IMPROVED 3XX ALUMINUM CASTING ALLOYS, AND METHODS FOR MAKING THE SAME
New 3xx aluminum casting alloys are disclosed. The aluminum casting alloys generally include from 6.5 to 11.0 wt. % Si, from 0.20 to 0.80 wt. % Mg, from 0.05 to 0.50 wt. % Cu, from 0.10 to 0.80 wt. % Mn, from 0.005 to 0.05 wt. % Sr, up to 0.25 wt. % Ti, up to 0.30 wt. % Fe, and up to 0.20 wt. % Zn, the balance being aluminum and impurities.
C22C 21/02 - Alliages à base d'aluminium avec le silicium comme second constituant majeur
B22D 21/00 - Coulée de métaux non ferreux ou de composés métalliques, dans la mesure où leurs propriétés métallurgiques affectent le procédé de couléeUtilisation de compositions appropriées
The application is directed towards methods for purifying an aluminum feedstock material. A method provides: (a) feeding an aluminum feedstock into a cell (b) directing an electric current into an anode through an electrolyte and into a cathode, wherein the anode comprises an elongate vertical anode, and wherein the cathode comprises an elongate vertical cathode, wherein the anode and cathode are configured to extend into the electrolyte zone, such that within the electrolyte zone the anode and cathode are configured with an anode-cathode overlap and an anode-cathode distance; and producing some purified aluminum product from the aluminum feedstock.
Broadly, the present disclosure relates to sidewall features (e.g. inner sidewall or hot face) of an electrolysis cell, which protect the sidewall from the electrolytic bath while the cell is in operation (e.g. producing metal in the electrolytic cell).
The present disclosure related to an inert anode which is electrically connected to the electrolytic cell, such that a conductor rod is connected to the inert anode in order to supply current from a current supply to the inert anode, where the inert anode directs current into the electrolytic bath to produce non-ferrous metal (where current exits the cell via a cathode).
A system is provided including an electrolysis cell configured to retain a molten electrolyte bath, the bath including at least one bath component, the electrolysis cell including: a bottom, and a sidewall consisting essentially of the at least one bath component; and a feed material including the least one bath component to the molten electrolyte bath such that the at least one bath component is within 30% of saturation, wherein, via the feed material, the sidewall is stable in the molten electrolyte bath.
brevets
