A process for producing a substantially dry product, according to various embodiments, may include receiving wet grain at a first screw The process includes receiving the wet grain at a second screw from the first screw. The process includes compressing the wet grain between the first screw and the second screw and dehydrating the wet grain when the wet grain is located within at least one zone of the first screw and the second screw to cause a physical property change to the wet grain.
B30B 9/16 - Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing operating with two or more screws or worms
B30B 9/12 - Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
B29C 48/375 - Plasticisers, homogenisers or feeders comprising two or more stages
B29C 48/385 - Plasticisers, homogenisers or feeders comprising two or more stages using two or more serially arranged screws in separate barrels
B29C 48/40 - Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws, e.g. twin screw extruders
B29C 48/80 - Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
B29B 7/48 - MixingKneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
B29B 7/58 - Component parts, details or accessoriesAuxiliary operations
A substantially dry product is produced by a process comprising the steps of: removing moisture from a raw material having a first moisture content to produce the substantially dry final product having a final moisture content; (b) advancing the raw material longitudinally along and between at least a first screw and a second screw comprising at least a compression zone and a dehydrating zone which are arranged successively within the first and second screws; and (c) entrapping and removing a predetermined percentage of moisture as the raw material moves through the compression zone and dehydrating zone.
B29C 47/36 - Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
B30B 9/16 - Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing operating with two or more screws or worms
B30B 9/12 - Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
B29C 48/375 - Plasticisers, homogenisers or feeders comprising two or more stages
B29C 48/385 - Plasticisers, homogenisers or feeders comprising two or more stages using two or more serially arranged screws in separate barrels
B29C 48/40 - Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws, e.g. twin screw extruders
B29C 48/80 - Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
B29B 7/58 - Component parts, details or accessoriesAuxiliary operations
B29B 7/48 - MixingKneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
A system according to various embodiments can include a source for supplying a material to be treated, an extruder, at least two screws, and a drive coupled to the screws for axially rotating the screws. The extruder includes an inlet for receiving the material, which is fed therein in a controlled manner. The screws are provided within the housing of the extruder. The screws have a plurality of compression and release stages that create mechanical heat which is directly applied to the material to change the mechanical properties of the material thereby facilitating a conversion of a physical state of the material from a non-compactable state to a compactable state as the screws rotate and move the material longitudinally along the screws to produce a final product, for example, a feed tub for use as an animal feed.
A23K 20/147 - Polymeric derivatives, e.g. peptides or proteins
A23K 20/158 - Fatty acidsFatsProducts containing oils or fats
A23K 50/15 - Feeding-stuffs specially adapted for particular animals for ruminants containing substances which are metabolically converted to proteins, e.g. ammonium salts or urea
F26B 17/20 - Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors moving materials in stationary chambers the axis of rotation being horizontal or slightly inclined
B29C 48/88 - Thermal treatment of the stream of extruded material, e.g. cooling
A23K 40/25 - Shaping or working-up of animal feeding-stuffs by extrusion
A23K 50/10 - Feeding-stuffs specially adapted for particular animals for ruminants
B29C 48/32 - Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
B29C 48/40 - Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws, e.g. twin screw extruders
B29C 48/345 - Extrusion nozzles comprising two or more adjacently arranged ports, for simultaneously extruding multiple strands, e.g. for pelletising
An apparatus and method for processing grain material to generate a consistently high densified grain with a desired length, shape and size. The densified grain processing apparatus comprises a die assembly, a cooling assembly and a break-off assembly. The method includes receiving the grain material by the die assembly and forcing the grain material through an extrusion passageway that evenly distributes the grain material into a plurality of orifices thereby producing a high density shaped grain before the grain material exits the die assembly. A coolant is pumped to a coolant passage by means of an at least one pump and cools the shaped grain by passing the shaped grain through at least one of the cooling tube inside a cooling chamber. The break-off assembly then breaks off a predetermined length of the shaped grain.
An animal feed producing system comprises a compression screw assembly. The compression screw assembly includes at least a first screw, a second screw and a plurality of barrels. The first and second screws include a plurality of flights and roots. The plurality of screws is configured such that they include a plurality of sections. Each section comprises a set of plurality of flights and a plurality of roots configured to perform a specific compression function, such as perpendicular compression and lateral compression.
A device for producing a high density compact livestock feed from a loose granular material according to various embodiment can include a source for supplying a loose granular material to be treated and moving the treated material through a series of successive treatment zones. Rotatable screws are provided within an extruder to compress and transport the treated material a die. The treated material is pressed through the die while a two-dimensional cross-section compression is applied to the treated material.
A23L 1/18 - Puffed cereals, e.g. popcorn, puffed rice
B29C 47/88 - Heating or cooling the stream of extruded material
B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
A device according to various embodiments for preparing wet grain can include at least a first screw configured to receive wet grain. A second screw receives the wet grain from the first screw. At least one of a compressing element and a dehydrating element is included with at least one of the first screw and the second screw to cause a physical property change to the wet grain.
B30B 9/16 - Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing operating with two or more screws or worms
B30B 9/12 - Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
B29C 47/50 - using at least two screws, one after the other, e.g. multi-stage plasticisers
A device for producing a high density compact livestock feed from a loose granular material according to various embodiment can include a source for supplying a loose granular material to be treated. A series of successive treatment zones comprises a heating zone, a compression zone, and a cooling zone. The heating zone comprises at least one heater and at least one screw compression dryer configured to receive the loose granular material to be treated for drying. Rotation of the screw transfers the treated material to the compression zone. The compression zone comprises a compression chamber for compacting the treated material to form a high density compact body. The treated material is pressed through the compression chamber while a two-dimensional cross-section compression is applied to the treated material. The cooling zone comprises a cooling unit for cooling the high density compact body received from the compression zone.
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