The present disclosure provides a catalyst for the production of percarboxylic acids which includes a co-catalyst 1 being either a transition metal oxide or carbonaceous compound and a second co-catalyst 2, distinct from co-catalyst 1 and being comprised of at least one transition metal, transition metal oxide, transition metal carbide or transition metal nitride. The combination of these co-catalysts provides the necessary kinds of catalytic active sites for both the chemisorption and activation of formic acid as well as active sites for the generation of surface active oxygen species. The combination of these co-catalyst materials results in the synergistic benefits of enhancement in catalytic activity for the production of the peracid as well as improved catalyst stability.
B01J 31/36 - Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups of vanadium, niobium or tantalum
B01J 35/40 - Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
A catalytic distillation process, which when operated under vacuum conditions, makes possible the facilitation of peroxyacid chemistry under intrinsically safe conditions with superior efficiency compared to conventional technology. In particular, the process can be used for the production of performic acid (PFA) created from the chemical reaction of formic acid and hydrogen peroxide, while contacting one or more kinds of heterogeneous catalysts, immobilized in one or more regions of the reactor (i.e. within reaction zones within the column). Aqueous hydrogen peroxide and formic acid feed streams are directed to the catalytic distillation column. The products are separated from the reactants in situ from the distillation action within the column The process is made efficient by utilizing moisture tolerant catalyst materials which facilitate the chemical conversion of the reactants operating at or near stoichiometric amount and by operating the catalytic distillation reactor at or near 100% conversion and at an optimal reflux ratio which prevents the accumulation of water in the system while maximizing external mass transfer rates, catalyst wetting efficiency and energy efficiency.
The present disclosure provides a catalyst for the production of percarboxylic acids which includes a co-catalyst 1 being either a transition metal oxide or carbonaceous compound and a second co-catalyst 2, distinct from co-catalyst 1 and being comprised of at least one transition metal, transition metal oxide, transition metal carbide or transition metal nitride. The combination of these co-catalysts provides the necessary kinds of catalytic active sites for both the chemisorption and activation of formic acid as well as active sites for the generation of surface active oxygen species. The combination of these co-catalyst materials results in the synergistic benefits of enhancement in catalytic activity for the production of the peracid as well as improved catalyst stability.
B01J 23/84 - Catalysts comprising metals or metal oxides or hydroxides, not provided for in group of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
B01J 35/10 - Solids characterised by their surface properties or porosity