Solid Power Operating, Inc.

United States of America

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New (last 4 weeks) 11
2026 July (MTD) 6
2026 June 8
2026 May 2
2026 April 2
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IPC Class
H01M 10/0562 - Solid materials 68
H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers 30
H01M 10/052 - Li-accumulators 27
H01M 4/04 - Processes of manufacture in general 26
H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries 23
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NICE Class
09 - Scientific and electric apparatus and instruments 5
01 - Chemical and biological materials for industrial, scientific and agricultural use 3
40 - Treatment of materials; recycling, air and water treatment, 3
42 - Scientific, technological and industrial services, research and design 3
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Pending 82
Registered / In Force 60
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1.

TECHNIQUES FOR MAKING TWO-SIDED ELECTROCHEMICAL CELLS

      
Application Number 18528639
Status Pending
Filing Date 2023-12-04
First Publication Date 2026-07-16
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Delluva, Alexander
  • Francisco, Brian E.
  • Telep, David A.

Abstract

Described herein are processes for preparing electrochemical cells. The processes generally include simultaneously coating a top side and a bottom side of a two-sided surface with first and second wet electrode slurry, respectively; and simultaneously coating a first and second separator slurry on each of the respective top and bottom coated wet electrode slurry resulting in two parallel regions of wet-on-wet areas of contact between electrode and separator to physically form two neighboring electrochemical cell portions of a solid state battery.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 50/403 - Manufacturing processes of separators, membranes or diaphragms

2.

RECYCLING METHOD FOR SOLID ELECTROLYTES AND SOLID ELECTROLYTE CONTAINING ELECTRODES, SEPARATORS, AND CELLS

      
Application Number 19429986
Status Pending
Filing Date 2025-12-22
First Publication Date 2026-07-02
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Carlson, Benjamin A.
  • Oberwetter, Samuel M.
  • Mauser, Clara
  • Francisco, Brian E.

Abstract

Methods for recycling solid electrolytes include contacting the solid electrolyte with a metal halide in a solvent to produce a mixture comprising a metal sulfide, an alkali metal salt, and undissolved material. The undissolved material is removed from the mixture to form a solution, and then the solvent is removed to form a composite that includes a metal sulfide and an alkali metal salt.

IPC Classes  ?

  • H01M 10/54 - Reclaiming serviceable parts of waste accumulators
  • C01D 15/04 - Halides
  • C22B 1/24 - BindingBriquetting
  • C22B 3/22 - Treatment or purification of solutions, e.g. obtained by leaching by physical processes, e.g. by filtration, by magnetic means
  • C22B 7/00 - Working-up raw materials other than ores, e.g. scrap, to produce non-ferrous metals or compounds thereof

3.

SYSTEM AND METHOD FOR MODELING OF PROPAGATION OF THERMAL RUNAWAY IN SOLID-STATE BATTERIES

      
Application Number 19438252
Status Pending
Filing Date 2025-12-31
First Publication Date 2026-07-02
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Chaarawi, Omar A.
  • Young, Stephanie B.
  • Bickmore, Clint R.
  • Laskowski, Forrest A.L.
  • Ruther, Rose E.

Abstract

A system and method for characterizing a susceptibility of part of a battery to thermal runaway. The method includes determining a first set of parameters of the part of the battery, the first parameters representing a chemical composition of the part of the battery, a dimension of the part of the battery, and a micro-structure of the part of the battery; and applying the first parameters to a thermal model of the part of the battery to determine second parameters, the thermal model simulates a runaway thermal event, and the second parameters include a heat of reaction, an activation energy, or an Arrhenius pre-factor. Further, the method includes obtaining measurements of a sample of the part of the battery; and analyzing the measurements together with the second parameters to determine the susceptibility of the part of the battery to thermal runaway.

IPC Classes  ?

  • G01N 25/48 - Investigating or analysing materials by the use of thermal means by investigating the development of heat, i.e. calorimetry, e.g. by measuring specific heat, by measuring thermal conductivity on solution, sorption, or a chemical reaction not involving combustion or catalytic oxidation
  • G05B 13/04 - Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric involving the use of models or simulators
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells

4.

RECYCLING METHOD FOR SOLID ELECTROLYTES AND SOLID ELECTROLYTE CONTAINING ELECTRODES, SEPARATORS, AND CELLS

      
Application Number US2025061018
Publication Number 2026/143056
Status In Force
Filing Date 2025-12-22
Publication Date 2026-07-02
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Carlson, Benjamin A.
  • Oberwetter, Samuel M.
  • Mauser, Clara
  • Francisco, Brian E.

Abstract

Methods for recycling solid electrolytes include contacting the solid electrolyte with a metal halide in a solvent to produce a mixture comprising a metal sulfide, an alkali metal salt, and undissolved material. The undissolved material is removed from the mixture to form a solution, and then the solvent is removed to form a composite that includes a metal sulfide and an alkali metal salt.

IPC Classes  ?

5.

SOLID ELECTROLYTE PRODUCTION PROCESS USING ALKALI METAL COMPOSITE

      
Application Number US2025061038
Publication Number 2026/143064
Status In Force
Filing Date 2025-12-22
Publication Date 2026-07-02
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Bachtell, Victoria R.
  • Lacoste, Jed
  • Gould, Troy
  • Duchaj, Joseph
  • Ross, Bradley J.
  • Bassett, Tyler

Abstract

Processes for producing sulfide-based solid electrolytes include preparing a slurry by mixing a solvent with an alkali metal sulfide having a surface area greater than 6 m2/g or an alkaline earth metal sulfide having a surface area greater than 6 m2/g and a secondary sulfide. The slurry is then dried to produce the sulfide-based solid electrolyte.

IPC Classes  ?

6.

CONFORMING POUCH FOR SOLID-STATE BATTERY CELLS

      
Application Number 19435312
Status Pending
Filing Date 2025-12-29
First Publication Date 2026-07-02
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Iqbal, Harris Akhtar
  • Gilgallon, Dylan
  • Ganeshananthan, Ramanan

Abstract

A battery cell is provided that includes a countered pouch form, tailored to match the geometry of the cell, including the tab region. The contoured pouch form provides a precise, conforming seat for the cell and tab region to reduce or mitigate deformation of cracking of layers of the pouched cell, particularly during vacuum sealing of the pouch. By optimizing the pouch form geometry to the shape of the contained stack, the structural integrity and reliability of battery pouch cells is improved.

IPC Classes  ?

  • H01M 50/105 - Pouches or flexible bags
  • H01M 10/0562 - Solid materials
  • H01M 10/0585 - Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
  • H01M 50/178 - Arrangements of electric connectors penetrating the casing adapted for the shape of the cells for pouch or flexible bag cells
  • H01M 50/533 - Electrode connections inside a battery casing characterised by the shape of the leads or tabs
  • H01M 50/54 - Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges

7.

SOLID ELECTROLYTE COMPOUND, SOLID ELECTROLYTE COMPOSITE CONTAINING THE SOLID ELECTROLYTE COMPOUND, PROCESS FOR MAKING THE SAME, AND SOLID-STATE BATTERY DEVICE COMPRISING THE SAME

      
Application Number 19423878
Status Pending
Filing Date 2025-12-17
First Publication Date 2026-06-25
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Francisco, Brian E.
  • Oberwetter, Samuel M.

Abstract

An argyrodite companion compound having high ionic conductivity and low material hardness, a solid electrolyte composite including the argyrodite companion compound, and a solid state battery device including the argyrodite companion compound and/or the composite. The argyrodite companion compound is a sulfide solid electrolyte compound with a distinctive crystal structure defined by an XRD pattern featuring peaks at 2θ=20.9°±0.5°, 31°±0.5°, and 33°±0.5°. The argyrodite companion compound comprises at least lithium (Li), phosphorus (P), and sulfur (S).

IPC Classes  ?

  • H01M 10/0562 - Solid materials
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers

8.

LOW TEMPERATURE PURIFICATION OF METAL SULFIDES

      
Application Number 19425597
Status Pending
Filing Date 2025-12-18
First Publication Date 2026-06-25
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Carlson, Benjamin A.
  • Oberwetter, Samuel M.
  • Mauser, Clara
  • Francisco, Brian E.

Abstract

Methods for purifying metal sulfides include combining an alkali metal sulfide and composites that include a metal sulfide in an aprotic solvent, filtering undissolved solids from the mixture, and adding a secondary sulfide to the solution to precipitate the highly pure metal sulfide. The purified metal sulfides may be used in the production of solid-state electrochemical cells.

IPC Classes  ?

  • C01B 33/00 - SiliconCompounds thereof
  • C01B 35/14 - Compounds containing boron and nitrogen, phosphorus, sulfur, selenium or tellurium
  • C01G 19/00 - Compounds of tin
  • C01G 25/00 - Compounds of zirconium

9.

SOLID ELECTROLYTE PRODUCTION PROCESS USING ALKALI METAL COMPOSITE

      
Application Number 19430075
Status Pending
Filing Date 2025-12-22
First Publication Date 2026-06-25
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Bachtell, Victoria R.
  • Lacoste, Jed
  • Gould, Troy
  • Duchaj, Joseph
  • Ross, Bradley J.
  • Bassett, Tyler

Abstract

Processes for producing sulfide-based solid electrolytes include preparing a slurry by mixing a solvent with an alkali metal sulfide having a surface area greater than 6 m2/g or an alkaline earth metal sulfide having a surface area greater than 6 m2/g and a secondary sulfide. The slurry is then dried to produce the sulfide-based solid electrolyte.

IPC Classes  ?

10.

LOW TEMPERATURE PURIFICATION OF METAL SULFIDES

      
Application Number US2025060433
Publication Number 2026/136738
Status In Force
Filing Date 2025-12-18
Publication Date 2026-06-25
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Carlson, Benjamin A.
  • Oberwetter, Samuel M.
  • Mauser, Clara
  • Francisco, Brian E.

Abstract

Methods for purifying metal sulfides include combining an alkali metal sulfide and composites that include a metal sulfide in an aprotic solvent, filtering undissolved solids from the mixture, and adding a secondary sulfide to the solution to precipitate the highly pure metal sulfide. The purified metal sulfides may be used in the production of solid-state electrochemical cells.

IPC Classes  ?

  • C01B 17/20 - Methods for preparing sulfides or polysulfides, in general
  • C01B 17/22 - Alkali metal sulfides or polysulfides

11.

BORON RICH ADDITIVE FOR SUPPRESSED THERMAL EVENTS IN ELECTROCHEMICAL CELLS

      
Application Number 19430095
Status Pending
Filing Date 2025-12-22
First Publication Date 2026-06-25
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Carlson, Benjamin A.
  • Laskowski, Forrest A. L.

Abstract

Cathode active materials coated with a boron-containing additive are useful for suppressing thermal events when used in an electrochemical cell. Electrochemical cells may include a cathode layer that includes a boron additive, or may include a layer that contains the boron additive.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 6/18 - Cells with non-aqueous electrolyte with solid electrolyte
  • H01M 10/0562 - Solid materials
  • H01M 50/434 - Ceramics

12.

METHOD FOR RAPID SYNTHESIS OF METAL SULFIDES

      
Application Number US2025058168
Publication Number 2026/128296
Status In Force
Filing Date 2025-12-04
Publication Date 2026-06-18
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Carlson, Benjamin A.
  • Oberwetter, Samuel M.
  • Mauser, Clara
  • Francisco, Brian E.

Abstract

Methods for producing metal sulfides generally include combining an alkali metal sulfide and a metal halide in an aprotic solvent to produce a mixture that includes an alkali metal halide and a metal sulfide. Additional methods include combining a first alkali metal sulfide, a second alkali metal sulfide, and a metal halide in an aprotic solvent to produce a mixture that includes a first alkali metal halide, a second alkali metal halide, and a metal sulfide. The methods may include adding a second solvent to cause an alkali metal halide to precipitate out of the mixture and improve the purity of the metal sulfide.

IPC Classes  ?

13.

METHOD FOR RAPID SYNTHESIS OF METAL SULFIDES

      
Application Number 19409273
Status Pending
Filing Date 2025-12-04
First Publication Date 2026-06-11
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Carlson, Benjamin A.
  • Oberwetter, Samuel M.
  • Mauser, Clara
  • Francisco, Brian E.

Abstract

Methods for producing metal sulfides generally include combining an alkali metal sulfide and a metal halide in an aprotic solvent to produce a mixture that includes an alkali metal halide and a metal sulfide. Additional methods include combining a first alkali metal sulfide, a second alkali metal sulfide, and a metal halide in an aprotic solvent to produce a mixture that includes a first alkali metal halide, a second alkali metal halide, and a metal sulfide. The methods may include adding a second solvent to cause an alkali metal halide to precipitate out of the mixture and improve the purity of the metal sulfide.

IPC Classes  ?

14.

VACUUM INSULATED BOMB CALORIMETER

      
Application Number 19409223
Status Pending
Filing Date 2025-12-04
First Publication Date 2026-06-04
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Rauf, Saalik
  • Sprecher, Zachary

Abstract

A method for determining enthalpy includes placing a reactive sample within a sealable vessel, sealing the sealable vessel, placing the sealable vessel within a vacuum chamber, causing a vacuum to be formed within the vacuum chamber, causing the sample to react after causing the vacuum to be formed, measuring a temperature parameter during the reaction of the sample, and determine an enthalpy via the measured temperature parameter.

IPC Classes  ?

  • G01N 25/28 - Investigating or analysing materials by the use of thermal means by investigating the development of heat, i.e. calorimetry, e.g. by measuring specific heat, by measuring thermal conductivity on combustion or catalytic oxidation, e.g. of components of gas mixtures the rise in temperature of the gases resulting from combustion being measured directly

15.

SOLID ELECTROLYTE MATERIAL AND SOLID-STATE BATTERY MADE THEREWITH

      
Application Number 18938664
Status Pending
Filing Date 2024-11-06
First Publication Date 2026-05-14
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Francisco, Brian E.
  • Platt, Heather A.S.
  • Becker, Collin R.
  • Buettner-Garrett, Joshua

Abstract

A solid electrolyte material comprises Li, T, X and A wherein T is at least one of P, As, Si, Ge, Al, and B; X is one or more halogens or N; A is one or more of S and Se. The solid electrolyte material has peaks at 17.8°±0.75° and 19.2°±0.75° in X-ray diffraction measurement with Cu-Kα(1,2)=1.5418 Å and may include glass ceramic and/or mixed crystalline phases.

IPC Classes  ?

16.

METHOD AND APPARATUS FOR BOMB CALORIMETRY

      
Application Number 19385841
Status Pending
Filing Date 2025-11-11
First Publication Date 2026-05-14
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Chaarawi, Omar Anthony
  • Rauf, Saalik

Abstract

A method comprises positioning a sample within an interior volume of a sealable vessel, positioning a first electrode adjacent to the sample such that a first gap is formed between the sample and the first electrode, positioning a second electrode within the interior volume, sealing the sealable vessel, and positioning the sealable vessel within a bomb calorimeter. The method further includes causing an energy to flow between the first electrode and second electrode to cause a reaction in the sample, measuring at least one temperature change within the bomb calorimeter induced by the reaction in the sample, and determining a change in enthalpy via the measured at least one temperature change.

IPC Classes  ?

  • G01N 25/44 - Investigating or analysing materials by the use of thermal means by investigating the development of heat, i.e. calorimetry, e.g. by measuring specific heat, by measuring thermal conductivity on combustion or catalytic oxidation, e.g. of components of gas mixtures the heat developed being transferred to a fixed quantity of fluid

17.

COATING FOR ELECTRODE ACTIVE MATERIALS, ELECTRODES, AND ELECTROCHEMICAL CELLS THEREOF

      
Application Number 19376441
Status Pending
Filing Date 2025-10-31
First Publication Date 2026-04-30
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Webster, Megan M.
  • Bothwell, Alexandra
  • West, Ayana S.
  • Roberts, Jason E.

Abstract

Coated cathode active materials include a cathode active material that is coated by a hydroxide-containing material, such as a metal hydroxide. The coated cathode active materials may be incorporated into electrochemical cells, including solid-state batteries. Electrochemical cells including the coated cathode active materials have improved capacity retention as compared to electrochemical cells including un-coated cathode active materials.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • C01G 53/502 - Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2 containing manganese of the type (MnO2)n-, e.g. Li(NixMn1-x)O2 or Li(MyNixMn1-x-y)O2 containing lithium and cobalt
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 10/052 - Li-accumulators
  • H01M 10/0562 - Solid materials
  • H01M 50/434 - Ceramics

18.

SYSTEM AND METHOD FOR DETECTING VOLTAGE SUPPRESSION IN A BATTERY POWER SOURCE

      
Application Number US2025047810
Publication Number 2026/072733
Status In Force
Filing Date 2025-09-24
Publication Date 2026-04-02
Owner SOLID POWER OPERATING, INC. (USA)
Inventor Laskowski, Forrest A.L.

Abstract

A method for determining a condition indicating imminent thermal runaway in a power source includes changing a state of charge of the power source during one of a plurality of charge cycles and a plurality of discharge cycle. In response to the state of charge in each of the one of the plurality of charge cycles and the plurality of discharge cycles, the method includes matching a first condition measuring the state of charge of the power source and determining an overpotential value based on the measured state of charge. The method also includes determining a trend based on a plurality of the overpotential values and identifying an indication of possible thermal runaway in the power source based on the trend indicating a downward trend of the plurality of overpotential values.

IPC Classes  ?

  • H01M 10/44 - Methods for charging or discharging
  • G01R 31/382 - Arrangements for monitoring battery or accumulator variables, e.g. SoC
  • G01R 31/392 - Determining battery ageing or deterioration, e.g. state of health
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries

19.

CARBON-RICH STRUCTURES FOR SUPPRESSION OF THERMAL RUNAWAY, AND ELECTRODES AND ELECTROCHEMICAL CELLS CONTAINING THE SAME

      
Application Number 19345692
Status Pending
Filing Date 2025-09-30
First Publication Date 2026-04-02
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Laskowski, Forrest
  • Ruther, Rose E.
  • Young, Stephanie
  • Johnson, Derek
  • Rauf, Saalik

Abstract

Sacrificial carbon structures for inhibiting thermal runaway in an electrochemical cell, and electrodes and electrochemical cells including the same. Structures having increased carbon content may be incorporated into the electrodes such that the carbon is positioned to react with released oxygen, to mitigate thermal runaway. These structures may take the form of a sacrificial carbon layer, a plurality of sacrificial carbon layers, and/or a multilayer active material layer having a sacrificial carbon base layer.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/1391 - Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 10/052 - Li-accumulators

20.

SYSTEM AND METHOD FOR DETECTING VOLTAGE SUPPRESSION IN A BATTERY POWER SOURCE

      
Application Number 19339128
Status Pending
Filing Date 2025-09-24
First Publication Date 2026-03-26
Owner Solid Power Operating, Inc. (USA)
Inventor Laskowski, Forrest A.L.

Abstract

A method for determining a condition indicating imminent thermal runaway in a power source includes changing a state of charge of the power source during one of a plurality of charge cycles and a plurality of discharge cycle. In response to the state of charge in each of the one of the plurality of charge cycles and the plurality of discharge cycles, the method includes matching a first condition measuring the state of charge of the power source and determining an overpotential value based on the measured state of charge. The method also includes determining a trend based on a plurality of the overpotential values and identifying an indication of possible thermal runaway in the power source based on the trend indicating a downward trend of the plurality of overpotential values.

IPC Classes  ?

  • G01R 31/392 - Determining battery ageing or deterioration, e.g. state of health
  • G01R 31/367 - Software therefor, e.g. for battery testing using modelling or look-up tables
  • G01R 31/388 - Determining ampere-hour charge capacity or SoC involving voltage measurements
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 10/44 - Methods for charging or discharging

21.

FLEXIBLE FRAME FOR USE IN APPLYING HIGH PRESSURE IN THE MANUFACTURE OF A SOLID-STATE BATTERY CELL

      
Application Number 19341895
Status Pending
Filing Date 2025-09-26
First Publication Date 2026-03-26
Owner Solid Power Operating, Inc. (USA)
Inventor Telep, David A.

Abstract

Systems and methods of producing a solid-state battery cell using an isostatic press system to apply a substantially uniaxial load on the flat surfaces of the cell, while limiting or eliminating the pressure applied to the sides and outside of the cell. The cell frame is provided that may include a top plate and a bottom plate between which the battery cell may be located. The top and bottom plates of the frame may include a hollow center covered with a polymer or other flexible, liquid-impervious, material. An outer portion of the top and bottom plates may comprise a frame to support the polymer center portion. In some implementations, the frame may comprise a metal material.

IPC Classes  ?

  • H01M 10/04 - Construction or manufacture in general
  • H01M 10/0585 - Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators

22.

COMPOSITE MATERIALS FOR USE IN CATHODE LAYERS AND METHODS OF MAKING THE SAME

      
Application Number US2025045776
Publication Number 2026/060014
Status In Force
Filing Date 2025-09-10
Publication Date 2026-03-19
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Wang, Hong
  • Clark, Brian
  • Yang, Zichao
  • Donakowski, Anthony
  • Zhang, Pu

Abstract

Composite shell compositions for use in a cathode in a solid electrochemical cell are described. The composite shell compositions include sulfur, carbon, and a lubricant material. The composite shells improve the mechanical durability and the conductivity of the cathode.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers

23.

COMPOSITE MATERIALS FOR USE IN CATHODE LAYERS AND METHODS OF MAKING THE SAME

      
Application Number 19325138
Status Pending
Filing Date 2025-09-10
First Publication Date 2026-03-12
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Wang, Hong
  • Clark, Brian
  • Yang, Zichao
  • Donakowski, Anthony
  • Zhang, Pu

Abstract

Composite shell compositions for use in a cathode in a solid electrochemical cell are described. The composite shell compositions include sulfur, carbon, and a lubricant material. The composite shells improve the mechanical durability and the conductivity of the cathode.

IPC Classes  ?

  • C09C 1/60 - Agglomerating, pelleting, or the like by dry methods

24.

SYSTEM AND METHOD FOR MONITORING BATTERY CELL HEALTH

      
Application Number 19305051
Status Pending
Filing Date 2025-08-20
First Publication Date 2026-02-26
Owner Solid Power Operating, Inc. (USA)
Inventor Laskowski, Forrest A.L.

Abstract

A method comprises charging the power source from a first state of charge to an upper voltage capacity value during a first charge-discharge cycle, measuring a first parameter value during the charging of the power source to the upper voltage capacity value during the first charge-discharge cycle, discharging the power source from a second state of charge to a lower voltage capacity value during the first charge-discharge cycle, the second state of charge lower than the second state of charge. The method also comprises measuring a second parameter value during the discharging of the power source to the lower voltage capacity value during the first charge-discharge cycle, measuring an overpotential value of the power source during the first charge-discharge cycle, and determining, based on each of the first parameter value, the second parameter value, and the overpotential value, a condition indicating a cell degradation of the power source.

IPC Classes  ?

  • G01R 31/392 - Determining battery ageing or deterioration, e.g. state of health
  • G01R 31/3842 - Arrangements for monitoring battery or accumulator variables, e.g. SoC combining voltage and current measurements
  • G01R 31/396 - Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery

25.

SLURRY CONTAINING AN AROMATIC HYDROCARBON AND METHODS THEREOF

      
Application Number 19309055
Status Pending
Filing Date 2025-08-25
First Publication Date 2026-02-26
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Morroni, Morgan
  • Morrissey, Ian A.
  • Bickmore, Clint R.

Abstract

Methods for making solid-state electrochemical battery cell layers include forming a slurry that includes a solid-state electrolyte material and an aromatic hydrocarbon solvent. The aromatic hydrocarbon solvent may contain one or more aromatic units. The slurries provide enhanced stability, safety, and do not degrade the solid-state electrolyte material.

IPC Classes  ?

26.

INTERLAYER DESIGN FOR SOLID STATE ELECTROCHEMICAL CELLS AND ELECTROCHEMICAL CELL MADE THEREOF

      
Application Number US2025026064
Publication Number 2026/019465
Status In Force
Filing Date 2025-04-23
Publication Date 2026-01-22
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Yeang, Andrew
  • Bothwell, Alexandra
  • Ruther, Rose E.
  • Schutt, Levi
  • Schofield, Parker
  • Morrissey, Ian A

Abstract

Solid-state electrochemical cells include a first current collector, an interlayer, a separator layer, a cathode layer, and a second current collector. The interlayer includes a metal and a mix of carbon materials. When the electrochemical cell is charged, the interlayer splits into a top layer and a bottom layer and a layer of lithium metal forms between the top layer and the bottom layer.

IPC Classes  ?

  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 10/052 - Li-accumulators
  • H01M 10/058 - Construction or manufacture
  • H01M 50/119 - Metals
  • H01M 50/122 - Composite material consisting of a mixture of organic and inorganic materials
  • H01M 50/124 - Primary casingsJackets or wrappings characterised by the material having a layered structure

27.

SOLID-STATE ELECTRODES HAVING BINDER CONCENTRATION GRADIENTS

      
Application Number 18528643
Status Pending
Filing Date 2023-12-04
First Publication Date 2026-01-15
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Delluva, Alexander
  • Francisco, Brian E.

Abstract

Described herein are compositions for solid-state electrochemical cells that include a first layer and a second layer which meet at an interface. Each layer includes a binder, wherein the binder concentration forms a continuous gradient across the interface. Electrochemical cells including the compositions are also described herein.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 10/0562 - Solid materials
  • H01M 10/0585 - Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
  • H01M 50/46 - Separators, membranes or diaphragms characterised by their combination with electrodes

28.

COMPOSITE COATING FOR CATHODE ACTIVE MATERIALS, AND SOLID-STATE CELL MADE THEREOF

      
Application Number US2025036858
Publication Number 2026/015568
Status In Force
Filing Date 2025-07-08
Publication Date 2026-01-15
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Webster, Megan M.
  • Bothwell, Alexandra
  • West, Ayana
  • Roberts, Jason E.
  • Becker, Collin R.

Abstract

Coated cathode active materials include a cathode active material particle and a composite coating layer disposed on a surface of the cathode active material particle. The composite coating layer includes a carbonate material and a hydroxide material, and the carbonate material is disposed on a surface of the hydroxide material. The coated cathode active materials are incorporated into solid-state electrochemical cells.

IPC Classes  ?

  • H01M 4/1391 - Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/052 - Li-accumulators
  • H01M 10/0562 - Solid materials

29.

COMPOSITE COATING FOR CATHODE ACTIVE MATERIALS, AND SOLID-STATE CELL MADE THEREOF

      
Application Number 19263239
Status Pending
Filing Date 2025-07-08
First Publication Date 2026-01-08
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Webster, Megan M.
  • Bothwell, Alexandra
  • West, Ayana
  • Roberts, Jason E.
  • Becker, Collin R.

Abstract

Coated cathode active materials include a cathode active material particle and a composite coating layer disposed on a surface of the cathode active material particle. The composite coating layer includes a carbonate material and a hydroxide material, and the carbonate material is disposed on a surface of the hydroxide material. The coated cathode active materials are incorporated into solid-state electrochemical cells.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • C01G 53/50 - Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2 containing manganese of the type (MnO2)n-, e.g. Li(NixMn1-x)O2 or Li(MyNixMn1-x-y)O2
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 10/052 - Li-accumulators
  • H01M 10/0562 - Solid materials
  • H01M 10/058 - Construction or manufacture
  • H01M 50/431 - Inorganic material

30.

METAL SULFIDE CONTAINING CONVERSION CATHODE DESIGN, AND SOLID-STATE ELECTROCHEMICAL CELL CONTAINING THEREOF

      
Application Number 19251045
Status Pending
Filing Date 2025-06-26
First Publication Date 2026-01-01
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Wang, Hong
  • Yang, Zichao
  • Zhang, Pu
  • Clark, Brian

Abstract

Cathode composites include a transition metal sulfide and a molybdenum sulfide material. The composites display more favorable characteristics, such as charge capacity, as compared to known cathode composites.

IPC Classes  ?

  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids

31.

SLURRIES CONTAINING A SOLID ELECTROLYTE AND COMBINATION OF BINDERS AND METHODS OF MAKING THE SAME

      
Application Number US2025034828
Publication Number 2025/265135
Status In Force
Filing Date 2025-06-23
Publication Date 2025-12-26
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Morroni, Morgan
  • Bickmore, Clint R.
  • Morrissey, Ian A
  • Bergman, James

Abstract

Described herein are slurries comprising a solid electrolyte material, a hydrocarbon solvent, and a combination of binders, and methods of making the same. Additionally described are layers for electrochemical cells made from the slurries.

IPC Classes  ?

  • H01M 4/13 - Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulatorsProcesses of manufacture thereof
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0562 - Solid materials
  • H01M 50/446 - Composite material consisting of a mixture of organic and inorganic materials
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

32.

SEALABLE FIXTURE FOR HIGH-PRESSURE COMPRESSION OF SOLID-STATE ELECTROCHEMICAL CELLS OR COMPONENTS THEREOF

      
Application Number 19244765
Status Pending
Filing Date 2025-06-20
First Publication Date 2025-12-25
Owner Solid Power Operating, Inc. (USA)
Inventor Telep, David A.

Abstract

Systems and methods for producing a solid-state battery cell using an isostatic press to apply a substantially uniaxial load on the flat surfaces of the cell. In some arrangements, a cell housing, configured for the size and thickness of cells to be processed, is provided. The housing may have a shape and depth such that individual battery cells or some portion thereof may lie within the housing. The housing may include features, such as a top plate and a bottom plate, between which an electrochemical cell may be located for isostatic pressing of the electrochemical cell. In some instances, the top plate has a raised press platform oriented within the outer circumference of the top plate and the bottom plate has a corresponding recessed section to fluidly isolate the battery cell within the housing.

IPC Classes  ?

  • H01M 10/04 - Construction or manufacture in general

33.

SLURRIES CONTAINING A SOLID ELECTROLYTE AND COMBINATION OF BINDERS AND METHODS OF MAKING THE SAME

      
Application Number 19246475
Status Pending
Filing Date 2025-06-23
First Publication Date 2025-12-25
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Morroni, Morgan
  • Bickmore, Clint R.
  • Morrissey, Ian A.
  • Bergman, James

Abstract

Described herein are slurries comprising a solid electrolyte material, a hydrocarbon solvent, and a combination of binders, and methods of making the same. Additionally described are layers for electrochemical cells made from the slurries.

IPC Classes  ?

  • H01M 10/056 - Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
  • H01M 4/137 - Electrodes based on electro-active polymers
  • H01M 4/60 - Selection of substances as active materials, active masses, active liquids of organic compounds
  • H01M 50/446 - Composite material consisting of a mixture of organic and inorganic materials

34.

INTERLAYER DESIGN FOR SOLID STATE ELECTROCHEMICAL CELLS AND ELECTROCHEMICAL CELL MADE THEREOF

      
Application Number 19187900
Status Pending
Filing Date 2025-04-23
First Publication Date 2025-10-23
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Yeang, Andrew
  • Bothwell, Alexandra
  • Ruther, Rose E.
  • Schutt, Levi
  • Schofield, Parker
  • Morrissey, Ian A.

Abstract

Solid-state electrochemical cells include a first current collector, an interlayer, a separator layer, a cathode layer, and a second current collector. The interlayer includes a metal and a mix of carbon materials. When the electrochemical cell is charged, the interlayer splits into a top layer and a bottom layer and a layer of lithium metal forms between the top layer and the bottom layer.

IPC Classes  ?

  • H01M 50/122 - Composite material consisting of a mixture of organic and inorganic materials
  • H01M 10/058 - Construction or manufacture
  • H01M 50/119 - Metals
  • H01M 50/124 - Primary casingsJackets or wrappings characterised by the material having a layered structure

35.

PROCESS FOR RAPID PARTICLE GROWTH OF SOLID ELECTROLYTE MATERIAL

      
Application Number 19088807
Status Pending
Filing Date 2025-03-24
First Publication Date 2025-09-25
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Francisco, Brian E.
  • Oberwetter, Samuel M.

Abstract

Methods for increasing the particle size of solid electrolyte materials include combining the solid electrolyte material with molten elemental sulfur. By combining the solid electrolyte material with molten elemental sulfur, the particle size of the solid electrolyte material increases and the specific surface area of the solid electrolyte material decreases.

IPC Classes  ?

36.

SOLID ELECTROLYTE PRODUCTION PROCESS USING CARBON-FREE LIQUID

      
Application Number 19088836
Status Pending
Filing Date 2025-03-24
First Publication Date 2025-09-25
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Bickmore, Clint R.
  • Francisco, Brian E.
  • Oberwetter, Samuel M.
  • Carlson, Benjamin A.

Abstract

Systems and methods using a plasma source and molten sulfur produce a homogeneous mixture of reactants and powder product devoid of a carbon residue. The systems and methods are used to form materials for use in a solid-state electrochemical cell without using organic solvents, which may form a chemical residue or may carbonize during high-temperature heat treatment.

IPC Classes  ?

  • C01B 17/22 - Alkali metal sulfides or polysulfides

37.

LITHIUM DISPENSER SYSTEM FOR MANUFACTURING OF AN ELECTRODE

      
Application Number 18986218
Status Pending
Filing Date 2024-12-18
First Publication Date 2025-07-24
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Yang, A
  • Iqbal, Sikandar
  • Kelly, Brandon

Abstract

Systems and methods for utilizing one or more spools and/or rollers for the gentle application of a lithium layer onto a separator layer in an electrode stack of a solid-state battery cell to prevent or minimize damage to the conductive layer. In one embodiment, a feeder spool of provides a conductive foil and interleaf stack combination to an application roller. The application roller may then apply the conductive foil onto a separator layer of the electrode stack. An interleaf rewind spool may collect the remaining interleaf material from the conductive foil/interleaf combination once the conductive foil is deposited onto the separator layer. The conductive foil may adhere to the separator layer through a combination of a gravity force pressing the conductive foil and/or surface energy between the conductive foil and the SSE layer, thereby allowing the interleaf rewind spool to pull the interleaf material from the combination.

IPC Classes  ?

  • H01M 10/04 - Construction or manufacture in general
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/136 - Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • H01M 50/403 - Manufacturing processes of separators, membranes or diaphragms
  • H01M 50/411 - Organic material
  • H01M 50/46 - Separators, membranes or diaphragms characterised by their combination with electrodes

38.

SOLID-STATE ELECTROLYTE SYNTHESIS USING A SULFUR-CONTAINING ADDITIVE

      
Application Number 19005084
Status Pending
Filing Date 2024-12-30
First Publication Date 2025-07-03
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Culver, Sean P.
  • Ross, Bradley J.
  • Lacoste, Jed
  • Webster, Megan M.

Abstract

Described herein are processes for producing solid electrolyte materials. The processes include milling a slurry containing one or more solid electrolyte precursors, a solvent, and an additive, wherein the additive includes a compound comprising one or more sulfur atoms. Further provided herein are suspensions containing one or more solid electrolyte precursors, a solvent, and an additive, wherein the additive includes a compound comprising one or more sulfur atoms.

IPC Classes  ?

  • H01M 10/056 - Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes

39.

SOLID-STATE ELECTROLYTE SYNTHESIS USING A FATTY ACID SURFACTANT

      
Application Number 19005397
Status Pending
Filing Date 2024-12-30
First Publication Date 2025-07-03
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Culver, Sean P.
  • Ross, Bradley J.
  • Lacoste, Jed

Abstract

Described herein are processes for producing solid electrolyte materials. The processes include mixing one or more solid electrolyte precursors to form a composite, where the resulting composite includes a fatty acid.

IPC Classes  ?

40.

SULFIDE SOLID ELECTROLYTE MATERIAL AND COMPOSITE

      
Application Number 19005590
Status Pending
Filing Date 2024-12-30
First Publication Date 2025-07-03
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Culver, Sean P.
  • Ross, Bradley J.
  • Bachtell, Victoria R.

Abstract

The present disclosure provides an electrolyte composition. The present disclosure also provides a composite composition comprising the electrolyte composition and an Argyrodite phase. Furthermore, the present disclosure is directed to a method of making and using the electrolyte composition.

IPC Classes  ?

  • H01M 10/0562 - Solid materials
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

41.

SULFIDE-BASED SOLID ELECTROLYTE

      
Application Number 19005486
Status Pending
Filing Date 2024-12-30
First Publication Date 2025-07-03
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Francisco, Brian E.
  • Amarasinghe, Dinesh K.

Abstract

The present disclosure provides an electrolyte composition. The disclosure also generally relates to solid state batteries, and electrolyte compositions that may be used in solid state batteries. The disclosure also provides an electrolyte composition comprising lithium, phosphorous, and/or sulfur. The composition may further include a halogen. Without being bound by theory, the disclosure also provides an electrolyte composition comprising a novel x-ray diffraction (XRD) pattern.

IPC Classes  ?

42.

SOLID IONICALLY CONDUCTIVE COMPOSITE CONTAINING AN ARGYRODITE STRUCTURE, ELECTROCHEMICAL CELL COMPRISING SAME

      
Application Number 19000083
Status Pending
Filing Date 2024-12-23
First Publication Date 2025-06-26
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Francisco, Brian E.
  • Oberwetter, Samuel M.

Abstract

Processes for making sulfide-based solid electrolyte composites include mixing a lithium-containing material, a phosphorus-containing material, a sulfur-containing material, and a halogen-containing material in a solvent, removing the solvent, and then heat-treating the materials to form the sulfide-based solid electrolyte composites. The composites include an argyrodite component and second component, wherein each component has a unique x-ray diffraction pattern. The electrolyte composites may be incorporated into electrochemical cells, including solid-state batteries.

IPC Classes  ?

43.

METHOD FOR PRODUCTION OF LAMINATED SOLID ELECTROLYTE-BASED COMPONENTS AND ELECTROCHEMICAL CELLS USING SAME

      
Application Number 19047379
Status Pending
Filing Date 2025-02-06
First Publication Date 2025-06-26
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Huang, Haitao
  • Kelly, Brandon
  • Buettner-Garrett, Joshua

Abstract

A method for producing a solid electrolyte-based electrochemical cell by dry laminating the solid electrolyte layers to active material layers to form composite components, contacting composite components, and packaging the contacted composite components to form a solid electrolyte-based electrochemical cell.

IPC Classes  ?

  • H01M 10/0585 - Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/66 - Selection of materials
  • H01M 10/052 - Li-accumulators
  • H01M 10/0562 - Solid materials
  • H01M 50/446 - Composite material consisting of a mixture of organic and inorganic materials
  • H01M 50/449 - Separators, membranes or diaphragms characterised by the material having a layered structure

44.

SOLID ELECTROLYTE MATERIAL WITH HIGH THERMAL STABILITY

      
Application Number 19000157
Status Pending
Filing Date 2024-12-23
First Publication Date 2025-06-26
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Francisco, Brian E.
  • Carlson, Benjamin A.

Abstract

A sulfide electrolyte having a P chemical building block, a solid-state battery containing the sulfide electrolyte having a P chemical building block, and a method of making the same. The sulfide electrolyte having a P chemical building block contains at least lithium (Li), sulfur(S), phosphorus (P), and a halogen, and has a structure characterized by an 86.6 ppm 31P shift in a 31P NMR spectra. In some preferred embodiments, the sulfide electrolyte having a P chemical building block may include chlorine, present in a unique PS43−—Cl− chemical building block.

IPC Classes  ?

45.

LITHIUM DISPENSER SYSTEM FOR MANUFACTURING OF AN ELECTRODE

      
Application Number US2024060808
Publication Number 2025/137129
Status In Force
Filing Date 2024-12-18
Publication Date 2025-06-26
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Yang, A
  • Iqbal, Sikandar
  • Kelly, Brandon

Abstract

Systems and methods for utilizing one or more spools and/or rollers for the gentle application of a lithium layer onto a separator layer in an electrode stack of a solid-state battery cell to prevent or minimize damage to the conductive layer. In one embodiment, a feeder spool of provides a conductive foil and interleaf stack combination to an application roller. The application roller may then apply the conductive foil onto a separator layer of the electrode stack. An interleaf rewind spool may collect the remaining interleaf material from the conductive foil/interleaf combination once the conductive foil is deposited onto the separator layer. The conductive foil may adhere to the separator layer through a combination of a gravity force pressing the conductive foil and/or surface energy between the conductive foil and the SSE layer, thereby allowing the interleaf rewind spool to pull the interleaf material from the combination.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 10/052 - Li-accumulators
  • H01M 10/0562 - Solid materials
  • H01M 10/058 - Construction or manufacture

46.

SOLID ELECTROLYTE MATERIALS AND METHODS FOR MAKING THE SAME

      
Application Number 18972702
Status Pending
Filing Date 2024-12-06
First Publication Date 2025-06-12
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Culver, Sean P.
  • Ross, Bradley J.
  • Bachtell, Victoria R.
  • Mcnally, Michael C.

Abstract

A sulfide-based solid electrolyte composition contains lithium, sulfur, and phosphorus, and is partially coated with an amorphous layer that includes an alkali metal halide. Alternatively, the sulfide-based solid electrolyte composition is dispersed in a matrix of an alkali metal halide. The sulfide-based solid electrolyte composition is suitable for use in solid-state batteries.

IPC Classes  ?

47.

TECHNIQUES FOR COATING CATHODE MATERIAL AND CREATING ADDITIVES FOR CATHODE COMPOSITES, AND SOLID-STATE BATTERIES INCORPORATING THE SAME

      
Application Number 18972402
Status Pending
Filing Date 2024-12-06
First Publication Date 2025-06-12
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Roberts, Jason E.
  • Webster, Megan M.

Abstract

Cathode composites for use in solid-state electrochemical cells include a cathode active material that is coated with a metal hydroxide. Additionally, cathode active composites for use in solid- state electrochemical cells include a cathode active material and a metal hydroxide that is distributed throughout the cathode composite. Electrochemical cells that include the cathode composites exhibit improved performance.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0562 - Solid materials

48.

ISOSTATIC PRESS APPARATUS AND METHOD FOR USE IN MANUFACTURE OF A BATTERY

      
Application Number 18974400
Status Pending
Filing Date 2024-12-09
First Publication Date 2025-06-12
Owner Solid Power Operating, Inc. (USA)
Inventor Buettner-Garrett, Joshua

Abstract

Systems and methods of producing a solid-state battery cell using an isostatic press system to apply a substantially uniaxial load on the flat surfaces of the cell, while limiting or eliminating the pressure applied to the sides and outside of the cell to minimize or reduce damage to those portions of the cell is provided. The substantially uniaxial force is generally perpendicular to the large planar surface(s) of the cell and portion of the cell being laminated or densified. A cell housing, configured for the number, size and thickness of cells to be processed, is provided that includes one or more receptacles for battery cells. The receptacles of the housing may have a shape and depth to receive individual battery cells or some portion thereof. The housing and the cell structures within the receptacles may be placed in a vacuum sealed sleeve to protect the cells from damage.

IPC Classes  ?

  • B30B 11/00 - Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses or tabletting presses
  • H01M 4/04 - Processes of manufacture in general

49.

TECHNIQUES FOR COATING CATHODE MATERIAL AND CREATING ADDITIVES FOR CATHODE COMPOSITES, AND SOLID-STATE BATTERIES INCORPORATING THE SAME

      
Application Number US2024058970
Publication Number 2025/122934
Status In Force
Filing Date 2024-12-06
Publication Date 2025-06-12
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Roberts, Jason E.
  • Webster, Megan M.

Abstract

Cathode composites for use in solid-state electrochemical cells include a cathode active material that is coated a metal hydroxide. Additionally, cathode active composites for use in solid-state electrochemical cells include a cathode active material and a metal hydroxide that is distributed throughout the cathode composite. Electrochemical cells that include the cathode composites exhibit improved performance.

IPC Classes  ?

  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/1391 - Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/0562 - Solid materials

50.

SOLID ELECTROLYTE MATERIALS AND METHODS FOR MAKING THE SAME

      
Application Number US2024059035
Publication Number 2025/122975
Status In Force
Filing Date 2024-12-06
Publication Date 2025-06-12
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Culver, Sean P.
  • Ross, Bradley J.
  • Bachtell, Victoria R.
  • Mcnally, Michael C.

Abstract

A sulfide-based solid electrolyte composition contains lithium, sulfur, and phosphorus, and is partially coated with an amorphous layer that includes an alkali metal halide. Alternatively, the sulfide-based solid electrolyte composition is dispersed in a matrix of an alkali metal halide. The sulfide-based solid electrolyte composition is suitable for use in solid-state batteries.

IPC Classes  ?

51.

SOLID-STATE CATHODE COMPOSITION

      
Application Number US2024056777
Publication Number 2025/111401
Status In Force
Filing Date 2024-11-20
Publication Date 2025-05-30
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Roberts, Jason
  • Young, Stephanie
  • Bothwell, Alexandra
  • Chaarawi, Omar
  • Dunlap, Nathan
  • Buettner-Garrett, Joshua

Abstract

The present disclosure provides cathode compositions comprising solid-state electrolytes and cathode active materials. The cathode active materials may be single crystal, polycrystalline, or a combination thereof. The present disclosure also relates to cathodes made from the cathode composition.

IPC Classes  ?

  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0562 - Solid materials

52.

SOLID-STATE CATHODE COMPOSITION

      
Application Number 18954405
Status Pending
Filing Date 2024-11-20
First Publication Date 2025-05-22
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Roberts, Jason
  • Young, Stephanie
  • Bothwell, Alexandra
  • Chaarawi, Omar
  • Dunlap, Nathan
  • Buettner-Garrett, Joshua

Abstract

The present disclosure provides cathode compositions comprising solid-state electrolytes and cathode active materials. The cathode active materials may be single crystal, polycrystalline, or a combination thereof. The present disclosure also relates to cathodes made from the cathode composition.

IPC Classes  ?

  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 10/0562 - Solid materials

53.

METHOD OF SYNTHESIS OF SOLID ELECTROLYTE, A SOLID-STATE ELECTROLYTE COMPOSITION, AND AN ELECTROCHEMICAL CELL

      
Application Number 18932558
Status Pending
Filing Date 2024-10-30
First Publication Date 2025-04-17
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Carlson, Benjamin
  • Culver, Sean P.
  • Lisenker, Ilya

Abstract

A method of synthesizing a solid-state electrolyte where P2S5, Na2S and LiCl are dissolved in one of more solvents; where upon reacting of the mixture, NaCl precipitates out and is removed from the solution; the solvent is removed; and the sulfide solid-state electrolyte is dried, then crystalized to be used in a solid-state battery. A solid-state battery comprising the produced sulfide solid-state electrolyte is also described.

IPC Classes  ?

  • H01M 10/0568 - Liquid materials characterised by the solutes
  • C01B 25/14 - Sulfur, selenium, or tellurium compounds of phosphorus
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

54.

Solid electrolyte material and solid-state battery made therewith

      
Application Number 18931525
Grant Number 12689060
Status In Force
Filing Date 2024-10-30
First Publication Date 2025-04-17
Grant Date 2026-07-21
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Francisco, Brian E.
  • Carlson, Benjamin A.

Abstract

4; A is S, Se, or N. The solid electrolyte material may include glass ceramic and/or mixed crystalline phases, and exhibits high ionic conductivity and compatibility with high voltage cathodes and lithium metal anodes.

IPC Classes  ?

  • H01M 10/0562 - Solid materials
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

55.

METHODS FOR PREPARING ELECTRODES

      
Application Number 18981009
Status Pending
Filing Date 2024-12-13
First Publication Date 2025-04-10
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Roberts, Jason E.
  • Bergman, James
  • Morroni, Morgan
  • Delluva, Alexander
  • Becker, Collin R.

Abstract

The present invention provides solid-state primary and secondary electrochemical cells, cathode slurries in an electrochemical cell, and electrode materials, and the corresponding methods of making and using the same.

IPC Classes  ?

  • C09D 5/24 - Electrically-conducting paints
  • C09D 7/20 - Diluents or solvents
  • C09D 7/61 - Additives non-macromolecular inorganic
  • C09D 127/18 - Homopolymers or copolymers of tetrafluoroethene
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers

56.

LASER CUTTING MECHANISM AND METHOD FOR MANUFACTURE OF AN ELECTRODE

      
Application Number 18882321
Status Pending
Filing Date 2024-09-11
First Publication Date 2025-03-13
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Telep, David A.
  • Kasavajjula, Uday

Abstract

Systems and methods of using a laser cutting device to cut an electrode laminate for a battery. The laser cutter may super heat and volatilize the various components of the layers of the electrode stack. The laser cutter may be programmed or otherwise controlled to direct its laser to cut the electrode stack into any shape. Further, as the laser cutter super heats the materials within the layer(s), the material may volatilize or ablate and be removed from the environment with simple vacuum systems, thereby reducing or eliminating metal shards and other contaminants that may be generated through conventional cutting procedures that damage or short-circuit the electrode. This “cauterization” process may also generate a unique pattern or composition of oxides and hydroxides of the electrode that is identifiable through a chemical mapping process to uniquely identify, or “fingerprint”, the electrode based on the chemical make-up of the cut electrode stack.

IPC Classes  ?

  • B23K 26/38 - Removing material by boring or cutting
  • B23K 26/0622 - Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
  • B23K 26/142 - Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beamNozzles therefor for the removal of by-products
  • B23K 101/36 - Electric or electronic devices

57.

BATTERY CELLS INCLUDING THERMALLY FUSED ENERGY DISCHARGE ELEMENTS

      
Application Number US2024045689
Publication Number 2025/054525
Status In Force
Filing Date 2024-09-06
Publication Date 2025-03-13
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Buettner-Garrett, Joshua
  • Ruther, Rose E.
  • Iqbal, Harris
  • Rauf, Saalik
  • Treffler, Rene
  • Nowak, Christoph

Abstract

A battery cell is provided that includes a thermally fused energy discharge element that provides a cell discharge path between opposing electrodes at elevated temperatures.

IPC Classes  ?

  • H01M 50/581 - Devices or arrangements for the interruption of current in response to temperature
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/0562 - Solid materials
  • H01M 10/0585 - Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
  • H01M 50/105 - Pouches or flexible bags
  • H01M 50/178 - Arrangements of electric connectors penetrating the casing adapted for the shape of the cells for pouch or flexible bag cells
  • H01M 50/211 - Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for pouch cells
  • H01M 50/483 - Inorganic material
  • H01M 50/489 - Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
  • H01M 50/571 - Methods or arrangements for affording protection against corrosionSelection of materials therefor
  • H01M 50/593 - SpacersInsulating plates
  • H01M 10/647 - Prismatic or flat cells, e.g. pouch cells
  • H01M 50/486 - Organic material

58.

LITHIUM SULFIDE PRODUCTION AND PURIFICATION METHODS

      
Application Number 18818303
Status Pending
Filing Date 2024-08-28
First Publication Date 2025-03-06
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Francisco, Brian E.
  • Oberwetter, Samuel M.
  • Carlson, Benjamin A.

Abstract

Provided herein are methods of preparing Li2S. The methods generally include combining an alkaline metal sulfide, a lithium salt, an alcohol, and a hydrocarbon to form a mixture. A reaction forms the Li2S. A dense solvent is then added to the mixture and the Li2S is isolated from the mixture.

IPC Classes  ?

  • C01B 17/30 - Preparation from sodium or potassium amalgam with sulfur or sulfides

59.

METHOD OF PRODUCING, SEPARATING, AND PURIFYING METAL SULFIDES

      
Application Number 18818374
Status Pending
Filing Date 2024-08-28
First Publication Date 2025-03-06
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Francisco, Brian E.
  • Oberwetter, Samuel M.
  • Carlson, Benjamin A.

Abstract

Provided herein are methods for making Li2S. The method includes combining metal polysulfides, metal sulfides, metal salts, elemental sulfur in a solvent to form a mixture and isolating Li2S from the mixture. Provided herein are also methods for purifying the isolated Li2S forming a high-purity Li2S. Further provided herein are methods for making solid-state electrolytes.

IPC Classes  ?

60.

BATTERY CELLS INCLUDING THERMALLY FUSED ENERGY DISCHARGE ELEMENTS

      
Application Number 18827487
Status Pending
Filing Date 2024-09-06
First Publication Date 2025-03-06
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Buettner-Garrett, Joshua
  • Ruther, Rose E.
  • Iqbal, Harris
  • Rauf, Saalik
  • Treffler, Rene
  • Nowak, Christoph

Abstract

A battery cell is provided that includes a thermally fused energy discharge element that provides a cell discharge path between opposing electrodes at elevated temperatures.

IPC Classes  ?

  • H01M 50/583 - Devices or arrangements for the interruption of current in response to current, e.g. fuses
  • H01M 10/44 - Methods for charging or discharging

61.

METHOD OF PRODUCING, SEPARATING, AND PURIFYING METAL SULFIDES AND METAL PHOSPHATES

      
Application Number US2024043276
Publication Number 2025/043013
Status In Force
Filing Date 2024-08-21
Publication Date 2025-02-27
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Francisco, Brian E.
  • Oberwetter, Samuel
  • Kim, Hyungrak

Abstract

The present disclosure provides novel compositions of matter and a robust one-pot process to produce solid-state electrolytes, metal sulfides, and/or metal phosphates. The metal sulfides include argyrodite-type sulfide electrolyte, and the metal phosphates include lithium phosphate.

IPC Classes  ?

62.

METHOD OF PRODUCING, SEPARATING, AND PURIFYING METAL SULFIDES AND METAL PHOSPHATES

      
Application Number 18811600
Status Pending
Filing Date 2024-08-21
First Publication Date 2025-02-27
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Francisco, Brian E.
  • Oberwetter, Samuel
  • Kim, Hyungrak

Abstract

The present disclosure provides novel compositions of matter and a robust one-pot process to produce solid-state electrolytes, metal sulfides, and/or metal phosphates. The metal sulfides include argyrodite-type sulfide electrolyte, and the metal phosphates include lithium phosphate.

IPC Classes  ?

63.

TENSION MECHANISM AND METHOD FOR MANUFACTURE OF AN ELECTRODE

      
Application Number 18807559
Status Pending
Filing Date 2024-08-16
First Publication Date 2025-02-20
Owner Solid Power Operating, Inc. (USA)
Inventor Anderson, Luke

Abstract

Aspects involve systems and methods for producing an electrode laminate for a battery that includes a tension device to maintain tension on an electrode stack as the stack is cut into a shape. The tension device may include a first roller and a second. The upper roller may rotate in a counterclockwise direction as the lower roller rotates in a clockwise direction to pull or otherwise draw a skeleton of a cut stack through the tension device. A collection of spaced flexible and resilient flaps may be connected to the upper roller and may rotate with the upper roller. A contacting edge of each of the flaps may contact the skeleton of the stack and gently pull the skeleton through the tension device providing a relatively continuous pull on the stack as it proceeds through a cutting station.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 10/04 - Construction or manufacture in general

64.

TENSION MECHANISM AND METHOD FOR MANUFACTURE OF AN ELECTRODE

      
Application Number US2024042765
Publication Number 2025/038961
Status In Force
Filing Date 2024-08-16
Publication Date 2025-02-20
Owner SOLID POWER OPERATING, INC. (USA)
Inventor Anderson, Luke

Abstract

Aspects involve systems and methods for producing an electrode laminate for a battery that includes a tension device to maintain tension on an electrode stack as the stack is cut into a shape. The tension device may include a first roller and a second. The upper roller may rotate in a counterclockwise direction as the lower roller rotates in a clockwise direction to pull or otherwise draw a skeleton of a cut stack through the tension device. A collection of spaced flexible and resilient flaps may be connected to the upper roller and may rotate with the upper roller. A contacting edge of each of the flaps may contact the skeleton of the stack and gently pull the skeleton through the tension device providing a relatively continuous pull on the stack as it proceeds through a cutting station.

IPC Classes  ?

  • B65H 20/02 - Advancing webs by friction roller
  • B65H 23/025 - Registering, tensioning, smoothing, or guiding webs transversely by tentering devices by rollers
  • B65H 23/26 - Registering, tensioning, smoothing, or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
  • B65H 27/00 - Special constructions, e.g. surface features, of feed or guide rollers for webs
  • H01M 10/04 - Construction or manufacture in general

65.

SLURRIES CONTAINING A SOLID ELECTROLYTE AND METHODS OF MAKING THE SAME

      
Application Number US2024035303
Publication Number 2024/264064
Status In Force
Filing Date 2024-06-24
Publication Date 2024-12-26
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Bergman, James
  • Morroni, Morgan
  • Wilson, Jedediah
  • Guerrero, Trent

Abstract

Described herein are slurries comprising a solid electrolyte material and an ester solvent, and methods of making the same.

IPC Classes  ?

  • H01M 10/052 - Li-accumulators
  • H01M 10/0564 - Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
  • H01M 10/05 - Accumulators with non-aqueous electrolyte

66.

BATTERY CELLS INCLUDING RESILIENT POUCHES

      
Application Number 18647900
Status Pending
Filing Date 2024-04-26
First Publication Date 2024-10-31
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Bickmore, Clint R.
  • Dunlap, Nathan
  • Crane, Nathaniel P.
  • Buettner-Garrett, Joshua
  • Carlson, Benjamin A.
  • Kelly, Brandon

Abstract

A resilient battery cell is provided that includes an electrode and an electrolyte hermetically sealed within a pouch. The pouch includes layers of heat-resistant and resilient materials coupled together by a thermoplastic seal. A conductive tab electrically coupled to the electrode and for electrically coupling of the battery cell to other cells and/or a battery terminal extends through and is hermetically sealed by the sealant. The battery cell may further include supplemental layers external the pouch for providing structural integrity, a vapor barrier, improved fire safety, and other benefits.

IPC Classes  ?

  • H01M 50/129 - Primary casingsJackets or wrappings characterised by the material having a layered structure comprising three or more layers with two or more layers of only organic material
  • H01M 50/105 - Pouches or flexible bags
  • H01M 50/119 - Metals
  • H01M 50/121 - Organic material
  • H01M 50/124 - Primary casingsJackets or wrappings characterised by the material having a layered structure
  • H01M 50/131 - Primary casingsJackets or wrappings characterised by physical properties, e.g. gas permeability, size or heat resistance
  • H01M 50/178 - Arrangements of electric connectors penetrating the casing adapted for the shape of the cells for pouch or flexible bag cells
  • H01M 50/186 - Sealing members characterised by the disposition of the sealing members
  • H01M 50/193 - Organic material

67.

HYBRID ANODE AND A SOLID-STATE BATTERY CELL MADE THEREFROM

      
Application Number US2024026104
Publication Number 2024/226683
Status In Force
Filing Date 2024-04-24
Publication Date 2024-10-31
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Huang, Haitao
  • Morrissey, Ian, A
  • Schutt, Levi
  • Zhang, Pu

Abstract

Provided herein are compositions for solid-state electrochemical cells that include a first layer and a second layer which meet at an interface. Each layer includes a binder, wherein the binder concentration forms a continuous gradient across the interface. Further provided herein are methods of making the compositions.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/139 - Processes of manufacture
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

68.

HYBRID ANODE AND A SOLID-STATE BATTERY CELL MADE THEREFROM

      
Application Number 18645297
Status Pending
Filing Date 2024-04-24
First Publication Date 2024-10-24
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Huang, Haitao
  • Morrissey, Ian A.
  • Schutt, Levi
  • Zhang, Pu

Abstract

Provided herein are compositions for solid-state electrochemical cells that include a first layer and a second layer which meet at an interface. Each layer includes a binder, wherein the binder concentration forms a continuous gradient across the interface. Further provided herein are methods of making the compositions.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys

69.

METHODS FOR PREPARING ELECTRODES

      
Application Number 18627374
Status Pending
Filing Date 2024-04-04
First Publication Date 2024-10-17
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Roberts, Jason E.
  • Bergman, James
  • Morroni, Morgan
  • Delluva, Alexander
  • Becker, Collin R.

Abstract

The present invention provides solid-state primary and secondary electrochemical cells, cathode slurries in an electrochemical cell, and electrode materials, and the corresponding methods of making and using the same.

IPC Classes  ?

  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/139 - Processes of manufacture
  • H01M 50/46 - Separators, membranes or diaphragms characterised by their combination with electrodes

70.

SOLID ELECTROLYTE AND METHOD OF PRODUCTION

      
Application Number 18627356
Status Pending
Filing Date 2024-04-04
First Publication Date 2024-10-10
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Francisco, Brian E.
  • Oberwetter, Samuel M.

Abstract

A process for preparing a solid electrolyte that includes mixing a lithium source with a sulfur source and a compound containing phosphorous and sulfur to form a composite, then heating the composite to the melting point of the compound containing phosphorous and sulfur to form the solid electrolyte material. A solid electrolyte material prepared by the process, wherein the solid electrolyte material is of formula I, which is Li(7−y−z)PS(6−y−z)X(y)W(z) wherein X and W are individually selected from F, Cl, Br, and I; where y and z each individually range from 0 to 2; and where y+z ranges from 0 to 2.

IPC Classes  ?

71.

SOLID ELECTROLYTE AND METHOD OF PRODUCTION

      
Application Number US2024023148
Publication Number 2024/211622
Status In Force
Filing Date 2024-04-04
Publication Date 2024-10-10
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Francisco, Brian E.
  • Oberwetter, Samuel M.

Abstract

(7-y-z)(6-y-z)(y)(z)(z) wherein X and W are individually selected from F, Cl, Br, and I; where y and z each individually range from 0 to 2; and where y+z ranges from 0 to 2.

IPC Classes  ?

  • H01M 4/136 - Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • H01M 10/052 - Li-accumulators
  • H01M 10/0562 - Solid materials

72.

METHODS FOR PREPARING ELECTRODES

      
Application Number US2024023152
Publication Number 2024/211626
Status In Force
Filing Date 2024-04-04
Publication Date 2024-10-10
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Roberts, Jason, E.
  • Bergman, James
  • Morroni, Morgan
  • Delluva, Alexander
  • Becker, Collin, R.

Abstract

The present invention provides solid-state primary and secondary electrochemical cells, cathode slurries in an electrochemical cell, and electrode materials, and the corresponding methods of making and using the same.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/136 - Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • H01M 4/1391 - Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/1397 - Processes of manufacture of electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/48 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
  • H01M 4/58 - Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFySelection of substances as active materials, active masses, active liquids of polyanionic structures, e.g. phosphates, silicates or borates
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 4/133 - Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/1393 - Processes of manufacture of electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/485 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy
  • H01M 4/587 - Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals

73.

METHOD OF PREPARING A WATER-REACTIVE SULFIDE MATERIAL

      
Application Number 18607008
Status Pending
Filing Date 2024-03-15
First Publication Date 2024-09-19
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Lisenker, Ilya
  • Culver, Sean

Abstract

A process for producing a low-cost water-reactive metal sulfide material includes dissolving a substantially anhydrous alkali metal salt and a substantially anhydrous sulfide compound in a substantially anhydrous polar solvent, providing differential solubility for a substantially high solubility alkali metal sulfide and a substantially low solubility by-product, and forming a mixture of the high solubility alkali metal sulfide and the low solubility by-product; separating the low solubility by-product from the mixture to isolate the supernatant including the alkali metal sulfide, and separating the polar solvent from the alkali metal sulfide to produce the alkali metal sulfide. The present invention provides a scalable process for production of a high purity alkali metal sulfide that is essentially free of undesired by-products.

IPC Classes  ?

  • C01B 17/22 - Alkali metal sulfides or polysulfides

74.

Solid electrolyte material and solid-state battery made therewith

      
Application Number 18415347
Grant Number 12347828
Status In Force
Filing Date 2024-01-17
First Publication Date 2024-08-22
Grant Date 2025-07-01
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Francisco, Brian E.
  • Carlson, Benjamin A.

Abstract

4; A is S, Se, or N. The solid electrolyte material may include glass ceramic and/or mixed crystalline phases, and exhibits high ionic conductivity and compatibility with high voltage cathodes and lithium metal anodes.

IPC Classes  ?

  • H01M 10/0562 - Solid materials
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

75.

SOLID-STATE ELECTROLYTE SYNTHESIS USING A P4SX MATERIAL

      
Application Number 18389627
Status Pending
Filing Date 2023-12-19
First Publication Date 2024-07-04
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Francisco, Brian E.
  • Oberwetter, Samuel
  • Bickmore, Clint R.

Abstract

Described herein are methods for forming solid state electrolyte materials using a compound comprising P4Sx. The methods generally include heating the P4Sx in the presence of one or more lithium compounds to create a solid-state electrolyte.

IPC Classes  ?

76.

X MATERIAL

      
Application Number US2023084965
Publication Number 2024/137716
Status In Force
Filing Date 2023-12-19
Publication Date 2024-06-27
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Francisco, Brian E.
  • Oberwetter, Samuel
  • Bickmore, Clint R.

Abstract

4x4xx in the presence of one or more lithium compounds to create a solid-state electrolyte.

IPC Classes  ?

77.

MANUFACTURING OF AN ELECTRODE LAMINATE WITH A TREATED CARRIER FOIL

      
Application Number 18527059
Status Pending
Filing Date 2023-12-01
First Publication Date 2024-06-06
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Kelly, Brandon
  • Kasavajjula, Uday
  • Yang, A.

Abstract

Aspects of the present disclosure involve utilizing layers, such as an outer carrier foil layer, that provide a surface energy sufficient to prevent separation of the layers of the stack during lamination while allowing for the proper densification of the solid-electrolyte separator layer. In one particular example, a Corona-treated or carbon coated outer foil layer may be used during manufacturing of the electrode stack that provides a sufficient surface energy to adhere to the solid-electrolyte separator layer during the lamination process, while allowing for subsequent peeling of the Corona-treated outer foil from the electrode stack after densification without damaging the remaining layers of the stack. The electrode laminate discussed herein may be utilized in any type of battery or electrochemical cell, including solid, semi-solid, or liquid-based batteries.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/66 - Selection of materials

78.

BROMINE AND IODINE LITHIUM PHOSPHOROUS SULFIDE SOLID ELECTROLYTE AND SOLID-STATE BATTERY INCLUDING THE SAME

      
Application Number 18440839
Status Pending
Filing Date 2024-02-13
First Publication Date 2024-06-06
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Francisco, Brian E.
  • Carlson, Benjamin

Abstract

A solid electrolyte material comprises Li, T, X and A wherein T is at least one of P, As, Si, Ge, Al, Sb, W, and B; X is one or more halogens and/or N; A is one or more of S or Se. The solid electrolyte material has peaks at 14.9°±0.50°, 20.4°±0.50°, and 25.4°±0.50° in X-ray diffraction measurement with Cu-Ka(1,2)=1.5418 Å and may include glass ceramic and/or mixed crystalline phases.

IPC Classes  ?

  • H01M 10/0562 - Solid materials
  • C03C 10/16 - Halogen-containing crystalline phase
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/058 - Construction or manufacture

79.

SOLID STATE BATTERY WITH ELECTROLYTE MADE WITH WET ON WET SLURRY LAYER MATERIALS

      
Application Number 18528622
Status Pending
Filing Date 2023-12-04
First Publication Date 2024-06-06
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Delluva, Alexander
  • Francisco, Brian E.
  • Telep, David A.

Abstract

Described herein are processes for preparing electrochemical cells. The processes are defined by coating a second electrochemical cell layer on top of a first electrochemical cell layer while both electrochemical cell layers are wet. Electrochemical cells produced by this process are also described.

IPC Classes  ?

  • H01M 10/058 - Construction or manufacture
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 10/0562 - Solid materials

80.

MANUFACTURING OF AN ELECTRODE LAMINATE WITH A TREATED CARRIER FOIL

      
Application Number US2023082169
Publication Number 2024/119132
Status In Force
Filing Date 2023-12-01
Publication Date 2024-06-06
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Kelly, Brandon
  • Kasavajjula, Uday
  • Yang, A

Abstract

Aspects of the present disclosure involve utilizing layers, such as an outer carrier foil layer, that provide a surface energy sufficient to prevent separation of the layers of the stack during lamination while allowing for the proper densification of the solid-electrolyte separator layer. In one particular example, a Corona-treated or carbon coated outer foil layer may be used during manufacturing of the electrode stack that provides a sufficient surface energy to adhere to the solid-electrolyte separator layer during the lamination process, while allowing for subsequent peeling of the Corona-treated outer foil from the electrode stack after densification without damaging the remaining layers of the stack. The electrode laminate discussed herein may be utilized in any type of battery or electrochemical cell, including solid, semi-solid, or liquid-based batteries.

IPC Classes  ?

81.

SOLID STATE BATTERY WITH ELECTROLYTE MADE WITH WET ON WET SLURRY LAYER MATERIALS

      
Application Number US2023082374
Publication Number 2024/119190
Status In Force
Filing Date 2023-12-04
Publication Date 2024-06-06
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Delluva, Alexander
  • Francisco, Brian E.
  • Telep, David A.

Abstract

Described herein are processes for preparing electrochemical cells. The processes are defined by coating a second electrochemical cell layer on top of a first electrochemical cell layer while both electrochemical cell layers are wet. Electrochemical cells produced by this process are also described.

IPC Classes  ?

  • H01M 4/0404 -
  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/1391 - Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/386 -
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/622 -
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/0562 - Solid materials
  • H01M 10/0585 - Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
  • H01M 50/461 -

82.

SOLID-STATE ELECTRODES HAVING BINDER CONCENTRATION GRADIENTS

      
Application Number US2023082382
Publication Number 2024/119192
Status In Force
Filing Date 2023-12-04
Publication Date 2024-06-06
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Delluva, Alexander
  • Francisco, Brian E.

Abstract

Described herein are compositions for solid-state electrochemical cells that include a first layer and a second layer which meet at an interface. Each layer includes a binder, wherein the binder concentration forms a continuous gradient across the interface. Electrochemical cells including the compositions are also described herein.

IPC Classes  ?

  • H01M 50/46 - Separators, membranes or diaphragms characterised by their combination with electrodes
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/131 - Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 4/1391 - Processes of manufacture of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/0562 - Solid materials
  • H01M 10/0585 - Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators

83.

RAPID SYNTHESIS OF A SULFIDE-BASED SOLID ELECTROLYTE

      
Application Number US2023080824
Publication Number 2024/112836
Status In Force
Filing Date 2023-11-21
Publication Date 2024-05-30
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Francisco, Brian E.
  • Oberwetter, Samuel

Abstract

Provided herein are methods for synthesizing sulfide-based solid electrolytes, including those with an Argyrodite phase. The methods generally comprise mixing electrolyte precursors in a blend of solvents comprising a catalytic solvent and a spectator solvent.

IPC Classes  ?

  • C01B 25/14 - Sulfur, selenium, or tellurium compounds of phosphorus

84.

RAPID SYNTHESIS OF A SULFIDE-BASED SOLID ELECTROLYTE

      
Application Number 18516915
Status Pending
Filing Date 2023-11-21
First Publication Date 2024-05-23
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Francisco, Brian E.
  • Oberwetter, Samuel

Abstract

Provided herein are methods for synthesizing sulfide-based solid electrolytes, including those with an Argyrodite phase. The methods generally comprise mixing electrolyte precursors in a blend of solvents comprising a catalytic solvent and a spectator solvent.

IPC Classes  ?

  • C01B 17/22 - Alkali metal sulfides or polysulfides

85.

COMPLIANT PAD AND BATTERY PACK SYSTEM INCORPORATING THE SAME

      
Application Number 18399506
Status Pending
Filing Date 2023-12-28
First Publication Date 2024-04-18
Owner Solid Power Operating, Inc. (USA)
Inventor Kelly, Brandon

Abstract

Aspects of the disclosure involve a compliant pad for distributing force and/or pressure to a battery or battery pack. Whether a single electrochemical cell or pack of cells, force may be applied to maintain pressure on the cell or cells from proper operation. The compliant pad may be used to evenly distribute the force on or among the cells. In addition or alternatively, the compliant pad may include thermal properties to transfer heat to or from the cells, and between cells.

IPC Classes  ?

  • H01M 50/494 - Tensile strength
  • H01M 50/211 - Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for pouch cells
  • H01M 50/291 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders characterised by spacing elements or positioning means within frames, racks or packs characterised by their shape
  • H01M 50/293 - MountingsSecondary casings or framesRacks, modules or packsSuspension devicesShock absorbersTransport or carrying devicesHolders characterised by spacing elements or positioning means within frames, racks or packs characterised by the material

86.

MANUFACTURING OF SOLID-STATE ELECTRODE LAMINATE

      
Application Number 18377255
Status Pending
Filing Date 2023-10-05
First Publication Date 2024-04-11
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Kelly, Brandon
  • Kasavajjula, Uday
  • Iqbal, Sikandar
  • Yang, A

Abstract

Aspects involve systems and methods for producing an electrode laminate for a battery that includes a stack of a center electrode layer, a solid-state electrolyte (SSE) layer, and carrier film layer (such as an aluminum foil layer), which is removed prior to use in a cell. To laminate the lithium foil layer to the SSE layers, the stack may be fed through a calender press device comprising a first roller and a second roller. The rollers exert a compressive force on the stack to laminate the layers together while also reducing the porosity of the materials within the stack (densifying), enhancing material contact, causing some layers to adhere or otherwise laminate, and/or also causing some layers to partially separate. The pressure applied to the stack by the calender press may correlate to a spacing between the first roller and the second roller, which may be adjustable by a controller.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/66 - Selection of materials

87.

PEELING MECHANISM AND METHOD FOR A LAMINATED ELECTRODE

      
Application Number US2023034590
Publication Number 2024/076705
Status In Force
Filing Date 2023-10-05
Publication Date 2024-04-11
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Lane, Colby
  • Yang, A
  • Kasavajjula, Uday

Abstract

A peeling device (112) for manufacturing of an electrode stack (302) includes an upper wedge (208) and a lower wedge (210) between which the electrode stack is fed after a calendering process. A respective lifting roller (308, 310) may be located at the output ends of each of the wedges, which through coordinated action peels the aluminum layers (108) away from the corresponding layer of the electrode stack. The peeling force, exerted by rollers capturing upper and lower aluminum foil sheets of the stack, may be controlled and relatively uniform, thereby enhancing the ability to peel the foil from the stack while not damaging the relatively delicate remaining layers. The aluminum foil is directed away from the stack along an outer planar surface of the respective wedge where the foil can then be wound around the respective rollers.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/40 - Alloys based on alkali metals
  • H01M 10/052 - Li-accumulators
  • H01M 10/0562 - Solid materials
  • B32B 43/00 - Operations specially adapted for layered products and not otherwise provided for, e.g. repairingApparatus therefor
  • B32B 37/20 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
  • B32B 38/10 - Removing layers, or parts of layers, mechanically or chemically

88.

MANUFACTURING OF SOLID-STATE ELECTRODE LAMINATE

      
Application Number US2023034592
Publication Number 2024/076707
Status In Force
Filing Date 2023-10-05
Publication Date 2024-04-11
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Kelly, Brandon
  • Kasavajjula, Uday
  • Iqbal, Sikandar
  • Yang, A

Abstract

Aspects involve systems and methods for producing an electrode laminate (102) for a battery that includes a stack of a center electrode layer (110), a solid-state electrolyte (SSE) layer (106), and carrier film layer (such as an aluminum foil layer) (108), which is removed prior to use in a cell. To laminate the lithium foil layer to the SSE layers, the stack may be fed through a calender press device (104) comprising a first roller (114) and a second roller (116). The rollers exert a compressive force on the stack to laminate the layers together while also reducing the porosity of the materials within the stack (densifying), enhancing material contact, causing some layers to adhere or otherwise laminate, and/or also causing some layers to partially separate. The pressure applied to the stack by the calender press may correlate to a spacing between the first roller and the second roller, which may be adjustable by a controller.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 10/052 - Li-accumulators
  • H01M 10/056 - Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/40 - Alloys based on alkali metals
  • H01M 10/0562 - Solid materials
  • B32B 41/00 - Arrangements for controlling or monitoring lamination processesSafety arrangements

89.

PEELING MECHANISM AND METHOD FOR A LAMINATED ELECTRODE

      
Application Number 18377251
Status Pending
Filing Date 2023-10-05
First Publication Date 2024-04-11
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Lane, Colby
  • Yang, A
  • Kasavajjula, Uday

Abstract

A peeling device for manufacturing of an electrode stack includes an upper wedge and a lower wedge between which the electrode stack is fed after a calendering process. A respective lifting roller may be located at the output ends of each of the wedges, which through coordinated action peels the aluminum layers away from the corresponding layer of the electrode stack. The peeling force, exerted by rollers capturing upper and lower aluminum foil sheets of the stack, may be controlled and relatively uniform, thereby enhancing the ability to peel the foil from the stack while not damaging the relatively delicate remaining layers. The aluminum foil is directed away from the stack along an outer planar surface of the respective wedge where the foil can then be wound around the respective rollers.

IPC Classes  ?

  • B32B 43/00 - Operations specially adapted for layered products and not otherwise provided for, e.g. repairingApparatus therefor
  • B32B 37/00 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
  • H01M 10/04 - Construction or manufacture in general
  • H01M 10/058 - Construction or manufacture

90.

SILICON ANODE FOR USE IN AN ELECTROCHEMICAL CELL

      
Application Number 18222346
Status Pending
Filing Date 2023-07-14
First Publication Date 2024-01-25
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Ruther, Rose E.
  • Hietala, Kristen T.
  • Madachy, Steven

Abstract

Provided herein is a negative electrode or anode for an electrochemical cell, the anode comprising nanoscale silicon. The nanoscale silicon facilitates the formation of vertical cracks in the anode layer when the anode is cycled in an electrochemical cell, which improves cell performance as compared to a silicon anode that forms random or horizontal cracks when the anode is cycled.

IPC Classes  ?

  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/66 - Selection of materials
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 10/0562 - Solid materials

91.

SILICON ANODE MULTILAYER FOR ELECTROCHEMICAL CELLS

      
Application Number US2023027834
Publication Number 2024/015613
Status In Force
Filing Date 2023-07-14
Publication Date 2024-01-18
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Ruther, Rose E.
  • Hietala, Kristen T.
  • Madachy, Steven

Abstract

Provided herein is a negative electrode or anode for an electrochemical cell having two or more layers. Each layer may include different concentrations of an anode active material to provide improved electrical and physical qualities as compared to a mono-layer anode.

IPC Classes  ?

  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries
  • H01M 10/0562 - Solid materials

92.

SILICON ANODE MULTILAYER FOR ELECTROCHEMICAL CELLS

      
Application Number 18222326
Status Pending
Filing Date 2023-07-14
First Publication Date 2024-01-18
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Ruther, Rose E.
  • Hietala, Kristen T.
  • Madachy, Steven

Abstract

Provided herein is a negative electrode or anode for an electrochemical cell having two or more layers. Each layer may include different concentrations of an anode active material to provide improved electrical and physical qualities as compared to a mono-layer anode.

IPC Classes  ?

  • H01M 4/36 - Selection of substances as active materials, active masses, active liquids
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0562 - Solid materials
  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/04 - Processes of manufacture in general

93.

SILICON ANODE FOR USE IN AN ELECTROCHEMICAL CELL

      
Application Number US2023027837
Publication Number 2024/015615
Status In Force
Filing Date 2023-07-14
Publication Date 2024-01-18
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Ruther, Rose E.
  • Hietala, Kristen T.
  • Madachy, Steven

Abstract

Provided herein is a negative electrode or anode for an electrochemical cell, the anode comprising nanoscale silicon. The nanoscale silicon facilitates the formation of vertical cracks in the anode layer when the anode is cycled in an electrochemical cell, which improves cell performance as compared to a silicon anode that forms random or horizontal cracks when the anode is cycled.

IPC Classes  ?

  • H01M 4/134 - Electrodes based on metals, Si or alloys
  • H01M 4/1395 - Processes of manufacture of electrodes based on metals, Si or alloys
  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/66 - Selection of materials
  • H01M 10/052 - Li-accumulators
  • H01M 10/0562 - Solid materials

94.

BATTERY PACK SYSTEM

      
Application Number 18199038
Status Pending
Filing Date 2023-05-18
First Publication Date 2023-11-23
Owner Solid Power Operating. Inc. (USA)
Inventor
  • Taherkhani, Khay
  • Buettner-Garrett, Joshua
  • Kelly, Brandon

Abstract

Aspects of the disclosure involve a battery pack involving one or more stacks of battery cells, where the stacks of battery of cells are captured between plates or other members that are controlled to maintain force on the cells to manage the pressure on the cells in the stack. Some battery cells technologies, such as some forms of solid-state cells, optimally operate under a controlled stack pressure provided by the systems described herein.

IPC Classes  ?

  • H01M 50/209 - Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells

95.

BATTERY PACK SYSTEM

      
Application Number US2023022691
Publication Number 2023/225169
Status In Force
Filing Date 2023-05-18
Publication Date 2023-11-23
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Taherkhani, Khay
  • Buettner-Garrett, Joshua
  • Kelly, Brandon

Abstract

Aspects of the disclosure involve a battery pack involving one or more stacks of battery cells, where the stacks of battery of cells are captured between plates or other members that are controlled to maintain force on the cells to manage the pressure on the cells in the stack. Some battery cells technologies, such as some forms of solid-state cells, optimally operate under a controlled stack pressure provided by the systems described herein.

IPC Classes  ?

  • H01M 10/42 - Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
  • H01M 50/209 - Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells

96.

PLASMA SYSTEM FOR PRODUCING SOLID-STATE ELECTROLYTE MATERIAL

      
Application Number US2023018856
Publication Number 2023/201115
Status In Force
Filing Date 2023-04-17
Publication Date 2023-10-19
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Bickmore, Clint R.
  • Lane, Colby
  • Sprecher, Zachery
  • Dunlap, Nathan

Abstract

Aspects of the present disclosure involve a plasma system for practicing various methods of synthesizing solid-state electrolyte materials and precursors for solid-state electrolyte materials.

IPC Classes  ?

  • C01B 17/22 - Alkali metal sulfides or polysulfides
  • C01B 17/45 - Compounds containing sulfur and halogen, with or without oxygen
  • C01B 25/08 - Other phosphides
  • C23C 4/134 - Plasma spraying
  • C23C 16/513 - Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using plasma jets
  • H05H 1/34 - Details, e.g. electrodes, nozzles
  • H05H 1/42 - Plasma torches using an arc with provisions for introducing materials into the plasma, e.g. powder or liquid
  • H01M 6/18 - Cells with non-aqueous electrolyte with solid electrolyte
  • H01M 10/0562 - Solid materials

97.

METHOD FOR PRODUCTION OF LITHIUM CARBONATE COATINGS FOR NICKEL-BASED CATHODES AND ELECTROCHEMICAL CELLS USING SAME

      
Application Number 18083225
Status Pending
Filing Date 2022-12-16
First Publication Date 2023-09-28
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Becker, Collin
  • Roberts, Jason E.

Abstract

A method for producing a lithium carbonate coated cathode including convertible lithium by growing lithium carbonate onto its surface by exposure to carbon dioxide. An electrochemical cell comprising a lithium carbonate coated cathode having an exterior lithium carbonate coating with thickness in the range of about 2 nanometers to about 1 micron.

IPC Classes  ?

  • H01M 4/04 - Processes of manufacture in general
  • H01M 4/525 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
  • H01M 4/505 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
  • H01M 10/052 - Li-accumulators
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers

98.

PLASMA SYSTEM FOR PRODUCING SOLID-STATE ELECTROLYTE MATERIAL

      
Application Number 18135626
Status Pending
Filing Date 2023-04-17
First Publication Date 2023-08-31
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Bickmore, Clint R.
  • Lane, Colby
  • Sprecher, Zachary
  • Dunlap, Nathan

Abstract

Aspects of the present disclosure involve a plasma system for practicing various methods of synthesizing solid-state electrolyte materials and precursors for solid-state electrolyte materials.

IPC Classes  ?

  • B01J 19/08 - Processes employing the direct application of electric or wave energy, or particle radiationApparatus therefor
  • H01M 10/0562 - Solid materials
  • C01B 35/14 - Compounds containing boron and nitrogen, phosphorus, sulfur, selenium or tellurium
  • C01D 15/00 - Lithium compounds
  • C01B 25/14 - Sulfur, selenium, or tellurium compounds of phosphorus
  • H01J 37/32 - Gas-filled discharge tubes

99.

SILICON ANODE FOR USE IN AN ELECTROCHEMICAL CELL

      
Application Number 18092166
Status Pending
Filing Date 2022-12-30
First Publication Date 2023-07-06
Owner Solid Power Operating, Inc. (USA)
Inventor
  • Becker, Collin R.
  • Ruther, Rose E.
  • Hietala, Kristen T.

Abstract

Described herein are composite anode compositions comprising silicon for use in an electrochemical cell. The composite anode compositions described herein include silicon as an anode active material having a particle size, crystallite size, and surface area that provide desired electrochemical properties. Further provided herein are electrochemical cells comprising the anode compositions and methods of making the same.

IPC Classes  ?

  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

100.

SILICON ANODE FOR USE IN AN ELECTROCHEMICAL CELL

      
Application Number US2022054401
Publication Number 2023/129748
Status In Force
Filing Date 2022-12-30
Publication Date 2023-07-06
Owner SOLID POWER OPERATING, INC. (USA)
Inventor
  • Becker, Collin R.
  • Ruther, Rose E.
  • Hietala, Kristen T.

Abstract

Described herein are composite anode compositions comprising silicon for use in an electrochemical cell. The composite anode compositions described herein include silicon as an anode active material having a particle size, crystallite size, and surface area that provide desired electrochemical properties. Further provided herein are electrochemical cells comprising the anode compositions and methods of making the same.

IPC Classes  ?

  • H01M 4/38 - Selection of substances as active materials, active masses, active liquids of elements or alloys
  • H01M 4/485 - Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy
  • H01M 4/587 - Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
  • H01M 4/62 - Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
  • H01M 4/02 - Electrodes composed of, or comprising, active material
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