A roof mounting apparatus includes a bracket having a base and a flashing. The base includes an inner shell having an opening and an outer shell forming a void within the base. The flashing includes a cone extending upward from the flashing and tapering inward terminating at a lip, and the lip extends downward from the top of the cone toward the center of the circular opening within the cone. The seal is positioned between the cone and a bottom surface of the base.
In various representative aspects, an assembly for connecting and electrically bonding two solar panel rail guides. More specifically, the assembly provides a splice that slides within two solar panel rail guides and includes an elongated spring element that is inserted into an elongated slot in the splice and enables the two solar panel rail guides to be electrically bonded together when various bonding techniques are used to allow portions of the spring to penetrate the oxidation layers of the inner surfaces of the rail guides as they are joined together. Another embodiment that utilizes a bonding element that is inserted into an elongated slot of a splice and also enables two solar panel rail guides to be electrically bonded when the rail guides are joined.
In various representative aspects, an assembly for securing array skirts and solar panel modules in an array on a roof by providing a leveling system that utilizes a leveling bolt and leveling nut to vertically adjust the assembly. Improved electrical bonding by utilizing bonding pins installed in mounting plates of a support clamp are also provided. Additionally, an improved array skirt design that is installed on the outer row of the array, as well as improved designs in the support clamp and splice mechanisms are also provided. Finally, an improved wire management system is included as well as a method of installation of the array assembly.
H02G 3/00 - Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
F24S 25/00 - Arrangement of stationary mountings or supports for solar heat collector modules
F24S 25/33 - Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the mounting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles
F24S 25/61 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
F24S 25/613 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures in the form of bent strips or assemblies of stripsHook-like connectorsConnectors to be mounted between building-covering elements
A rail-based solar panel mounting system including at least one mounting bracket coupled to a mounting surface and at least one elongated rail having an open channel configuration, wherein the at least one elongated rail is coupled to the at least one mounting bracket. The mounting system also includes at least one mid-clamp assembly couplable to the at least one elongated rail, wherein the at least one mid-clamp assembly is configured to retain at least one solar panel relative to the at least one elongated rail.
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F24S 25/30 - Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the mounting surface, e.g. for covering buildings with solar heat collectors
F24S 25/35 - Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the mounting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles by means of profiles with a cross-section defining separate supporting portions for adjacent modules
F24S 25/60 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
F24S 25/65 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent supporting elements, e.g. for connecting profiles together
In various representative aspects, an apparatus for clamping and grounding solar panel frames to a mounting rail is disclosed herein. The apparatus includes a fastener with an enlarged end, and a shank, with the enlarged end having one or more sharp protrusions that resemble teeth, and a washer with one or more sharp protrusions, and an opening. When installed, the shank is inserted through the opening of the washer, the sharp protrusions of the enlarged end penetrate either the lower or upper surface of the mounting rail and the sharp protrusions of the washer penetrate the other surface of the solar panel frames while at the same time creating a grounding path through the apparatus.
F16B 2/12 - Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action using sliding jaws
F16B 7/18 - Connections of rods or tubes, e.g. of non-circular section, mutually, including resilient connections using screw-thread elements
F16B 43/00 - Washers or equivalent devicesOther devices for supporting bolt-heads or nuts
F24S 25/636 - ClampsClips clamping by screw-threaded elements
H01R 13/648 - Protective earth or shield arrangements on coupling devices
A rail-based solar panel mounting system including at least one mounting bracket coupled to a mounting surface and at least one elongated rail having an open channel configuration, wherein the at least one elongated rail is coupled to the at least one mounting bracket. The mounting system also includes at least one mid-clamp assembly couplable to the at least one elongated rail, wherein the at least one mid-clamp assembly is configured to retain at least one solar panel relative to the at least one elongated rail.
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F24S 25/30 - Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the mounting surface, e.g. for covering buildings with solar heat collectors
F24S 25/60 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
F24S 25/65 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent supporting elements, e.g. for connecting profiles together
F24S 25/35 - Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the mounting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles by means of profiles with a cross-section defining separate supporting portions for adjacent modules
In various representative aspects, an assembly for securing a solar panel rail and rail-less support structures to a shingle roof. More specifically, the apparatus includes a connection bracket and flashing device for use in installing solar panel rail support structures. The connection bracket is secured to the flashing device by rotating its base around a threaded connection until it locks in place so that a solar panel rail support guide can be connected to a generally U-shaped connection on the top of the bracket. The apparatus also offers an improved means to cover the penetration point on the flashing to protect it and prevent water from leaking into the roof as well as an improved way to install the apparatus over existing products. An alternate embodiment of the apparatus is offered to support a rail-less pivot mount as well.
F16B 39/28 - Locking of screws, bolts, or nuts in which the locking takes place during screwing down or tightening by special members on, or shape of, the nut or bolt
F16B 5/02 - Joining sheets or plates to one another or to strips or bars parallel to them by means of fastening members using screw-thread
F16B 39/284 - Locking by means of elastic deformation
F16B 39/34 - Locking by deformable inserts or like parts
F24S 25/33 - Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the mounting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles
F24S 25/613 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures in the form of bent strips or assemblies of stripsHook-like connectorsConnectors to be mounted between building-covering elements
F24S 25/615 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures for fixing to protruding parts of buildings, e.g. to corrugations or to standing seams
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F24S 25/60 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
F24S 80/00 - Details, accessories or component parts of solar heat collectors not provided for in groups
8.
Electrical bonding splice for solar panel rail guides
In various representative aspects, an assembly for connecting and electrically bonding two solar panel rail guides. More specifically, the assembly provides a splice that slides within two solar panel rail guides and includes an elongated spring element that is inserted into an elongated slot in the splice and enables the two solar panel rail guides to be electrically bonded together when various bonding techniques are used to allow portions of the spring to penetrate the oxidation layers of the inner surfaces of the rail guides as they are joined together. Another embodiment that utilizes a bonding element that is inserted into an elongated slot of a splice and also enables two solar panel rail guides to be electrically bonded when the rail guides are joined.
In various representative aspects, an assembly for securing a solar panel rail and rail-less support structures to a shingle roof. More specifically, the apparatus includes a connection bracket and flashing device for use in installing solar panel rail support structures. The connection bracket is secured to the flashing device by placing it over various embodiments of a cone element that is embedded within the flashing and secured using a tightening mechanism such as a bolt, screw, or other fastener. A solar panel rail support guide can be connected to a generally U-shaped connection on the top of the bracket. The apparatus also offers an improved means to cover the penetration point on the flashing to protect it and prevent water from leaking into the roof as well as an improved way to install the apparatus over existing products. Various embodiments of the bracket and flashing provided as well.
In various representative aspects, an assembly for securing array skirts and solar panel modules in an array on a roof by providing a leveling system that utilizes a barrel bolt and barrel nut to vertically adjust the assembly. Improved electrical bonding by utilizing bonding pins installed in mounting plates of a support clamp are also provided. Additionally, an improved array skirt design that is installed on the outer row of the array, as well as improved designs in the support clamp and splice mechanisms are also provided. Finally, an improved wire management system is included as well as a method of installation of the array assembly.
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F24S 25/33 - Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the mounting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles
F24S 25/61 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
H02G 3/00 - Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
F24S 25/00 - Arrangement of stationary mountings or supports for solar heat collector modules
F24S 25/613 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures in the form of bent strips or assemblies of stripsHook-like connectorsConnectors to be mounted between building-covering elements
11.
Bracket mount for securing solar panel rail guides on a roof
In various representative aspects, an assembly for securing a solar panel rail and rail-less support structures to a shingle roof. More specifically, the apparatus includes a connection bracket and flashing device for use in installing solar panel rail support structures. The connection bracket is secured to the flashing device by rotating its base around a threaded connection until it locks in place so that a solar panel rail support guide can be connected to a generally U-shaped connection on the top of the bracket. The apparatus also offers an improved means to cover the penetration point on the flashing to protect it and prevent water from leaking into the roof as well as an improved way to install the apparatus over existing products. An alternate embodiment of the apparatus is offered to support a rail-less pivot mount as well.
F16B 39/28 - Locking of screws, bolts, or nuts in which the locking takes place during screwing down or tightening by special members on, or shape of, the nut or bolt
F16B 39/284 - Locking by means of elastic deformation
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F16B 39/34 - Locking by deformable inserts or like parts
F24S 25/615 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures for fixing to protruding parts of buildings, e.g. to corrugations or to standing seams
F24S 25/613 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures in the form of bent strips or assemblies of stripsHook-like connectorsConnectors to be mounted between building-covering elements
F24S 25/33 - Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the mounting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles
F16B 5/02 - Joining sheets or plates to one another or to strips or bars parallel to them by means of fastening members using screw-thread
F24S 80/00 - Details, accessories or component parts of solar heat collectors not provided for in groups
F24S 25/60 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
Assembly for Clamping and Grounding Objects In various representative aspects, an apparatus for clamping and grounding solar panel frames to a mounting rail is disclosed herein. The apparatus comprises a fastener with an enlarged end, and a shank, with the enlarged end having one or more sharp protrusions that resemble teeth, and a washer with one or more sharp protrusions, and an opening. When installed, the shank is inserted through the opening of the washer, the sharp protrusions of the enlarged end penetrate either the lower or upper surface of the mounting rail and the sharp protrusions of the washer penetrate the other surface of the solar panel frames while at the same time creating a grounding path through the apparatus.
F24S 25/636 - ClampsClips clamping by screw-threaded elements
F16B 2/12 - Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action using sliding jaws
F16B 7/18 - Connections of rods or tubes, e.g. of non-circular section, mutually, including resilient connections using screw-thread elements
In various representative aspects, an apparatus for clamping and grounding solar panel frames to a mounting rail is disclosed herein. The apparatus includes a fastener with an enlarged end, and a shank, with the enlarged end having one or more sharp protrusions that resemble teeth, and a washer with one or more sharp protrusions, and an opening. When installed, the shank is inserted through the opening of the washer, the sharp protrusions of the enlarged end penetrate either the lower or upper surface of the mounting rail and the sharp protrusions of the washer penetrate the other surface of the solar panel frames while at the same time creating a grounding path through the apparatus.
F16B 2/12 - Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action using sliding jaws
F16B 7/18 - Connections of rods or tubes, e.g. of non-circular section, mutually, including resilient connections using screw-thread elements
F24S 25/636 - ClampsClips clamping by screw-threaded elements
In various representative aspects, an apparatus for clamping and grounding solar panel frames to a mounting rail is disclosed herein. The apparatus includes a fastener with an enlarged end, and a shank, with the enlarged end having one or more sharp protrusions that resemble teeth, and a washer with one or more sharp protrusions, and an opening. When installed, the shank is inserted through the opening of the washer, the sharp protrusions of the enlarged end penetrate either the lower or upper surface of the mounting rail and the sharp protrusions of the washer penetrate the other surface of the solar panel frames while at the same time creating a grounding path through the apparatus.
F16B 2/12 - Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action using sliding jaws
F24S 25/636 - ClampsClips clamping by screw-threaded elements
In various representative aspects, an apparatus for clamping and grounding solar panel frames to a mounting rail is disclosed herein. The apparatus includes a fastener with an enlarged end, and a shank, with the enlarged end having one or more sharp protrusions that resemble teeth, and a washer with one or more sharp protrusions, and an opening. When installed, the shank is inserted through the opening of the washer, the sharp protrusions of the enlarged end penetrate either the lower or upper surface of the mounting rail and the sharp protrusions of the washer penetrate the other surface of the solar panel frames while at the same time creating a grounding path through the apparatus.
F24S 25/636 - ClampsClips clamping by screw-threaded elements
F16B 2/12 - Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action using sliding jaws
In various representative aspects, an assembly for securing a solar panel rail and rail-less support structures to a shingle roof. More specifically, the apparatus includes a connection bracket and flashing device for use in installing solar panel rail support structures. The connection bracket is secured to the flashing device by rotating its base around a threaded connection until it locks in place so that a solar panel rail support guide can be connected to a generally U-shaped connection on the top of the bracket. The apparatus also offers an improved means to cover the penetration point on the flashing to protect it and prevent water from leaking into the roof as well as an improved way to install the apparatus over existing products. An alternate embodiment of the apparatus is offered to support a rail-less pivot mount as well.
F16B 39/28 - Locking of screws, bolts, or nuts in which the locking takes place during screwing down or tightening by special members on, or shape of, the nut or bolt
F16B 39/284 - Locking by means of elastic deformation
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F16B 39/34 - Locking by deformable inserts or like parts
F24S 25/615 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures for fixing to protruding parts of buildings, e.g. to corrugations or to standing seams
F24S 25/613 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures in the form of bent strips or assemblies of stripsHook-like connectorsConnectors to be mounted between building-covering elements
The present invention is directed to a covering for a clamping assembly used to connect and ground solar panel modules to a mounting rail. The covering comprises a sleeve including an outer cover for connecting to the solar panel module and a connector shaped to be contained within the outer cover and connected to the outer cover through two or more flanges. The connector has an opening there through to receive a female member of the clamping assembly.
F24S 25/636 - ClampsClips clamping by screw-threaded elements
H02S 40/34 - Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
H01R 4/30 - Clamped connectionsSpring connections using a screw or nut clamping member
F16B 2/12 - Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action using sliding jaws
H01R 4/64 - Connections between or with conductive parts having primarily a non-electric function, e.g. frame, casing, rail
F16B 7/18 - Connections of rods or tubes, e.g. of non-circular section, mutually, including resilient connections using screw-thread elements
F16B 43/00 - Washers or equivalent devicesOther devices for supporting bolt-heads or nuts
F24S 25/60 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
18.
Universal end clamp for securing a solar panel to a rail support guide
In various representative aspects, the present invention relates generally to providing an apparatus for securing a solar panel module to a solar panel rail guide structure. More specifically, the invention relates to providing an end clamp that mounts a bottom flange of a solar panel module to a solar panel rail guide structure. The end clamp does not require any tools for insertion. It mechanically fastens and electrically bonds the solar panel module to a solar panel rail guide structure.
In various representative aspects, an assembly for securing a solar panel rail support structure to a tile roof. More specifically, the apparatus includes a base plate that is secured to the roof beneath various shapes of tiles on the tile roof and a generally L-shaped bracket that is then coupled to a rail support guide. The bracket is then capable of being adjusted in various locations along the base plate by using screws in various locations along slotted apertures within the base.
F24S 25/613 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures in the form of bent strips or assemblies of stripsHook-like connectorsConnectors to be mounted between building-covering elements
H02S 20/24 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures specially adapted for flat roofs
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
H02S 20/22 - Supporting structures directly fixed to an immovable object specially adapted for buildings
F24S 25/61 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
F24S 25/70 - Arrangement of stationary mountings or supports for solar heat collector modules with means for adjusting the final position or orientation of supporting elements in relation to each other or to a mounting surfaceArrangement of stationary mountings or supports for solar heat collector modules with means for compensating mounting tolerances
20.
Bracket mount for securing solar panel rail guides on a roof
In various representative aspects, an assembly for securing a solar panel rail and rail-less support structures to a shingle roof. More specifically, the apparatus includes a connection bracket and flashing device for use in installing solar panel rail support structures. The connection bracket is secured to the flashing device by rotating its base around a threaded connection until it locks in place so that a solar panel rail support guide can be connected to a generally U-shaped connection on the top of the bracket. The apparatus also offers an improved means to cover the penetration point on the flashing to protect it and prevent water from leaking into the roof as well as an improved way to install the apparatus over existing products. An alternate embodiment of the apparatus is offered to support a rail-less pivot mount as well.
F16B 39/28 - Locking of screws, bolts, or nuts in which the locking takes place during screwing down or tightening by special members on, or shape of, the nut or bolt
F16B 39/284 - Locking by means of elastic deformation
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F16B 39/34 - Locking by deformable inserts or like parts
F24S 25/615 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures for fixing to protruding parts of buildings, e.g. to corrugations or to standing seams
F24S 25/613 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures in the form of bent strips or assemblies of stripsHook-like connectorsConnectors to be mounted between building-covering elements
F24S 80/00 - Details, accessories or component parts of solar heat collectors not provided for in groups
F24S 25/60 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
21.
Universal end clamp for securing a solar panel to a rail support guide
In various representative aspects, the present invention relates generally to providing an apparatus for securing a solar panel module to a solar panel rail guide structure. More specifically, the invention relates to providing an end clamp that mounts a bottom flange of a solar panel module to a solar panel rail guide structure. The end clamp does not require any tools for insertion. It mechanically fastens and electrically bonds the solar panel module to a solar panel rail guide structure.
In various representative aspects, an apparatus for clamping and grounding solar panel frames to a mounting rail is disclosed herein. The apparatus comprises a fastener with an enlarged end, and a shank, with the enlarged end having one or more sharp protrusions that resemble teeth, and a washer with one or more sharp protrusions, and an opening. When installed, the shank is inserted through the opening of the washer, the sharp protrusions of the enlarged end penetrate either the lower or upper surface of the mounting rail and the sharp protrusions of the washer penetrate the other surface of the solar panel frames while at the same time creating a grounding path through the apparatus.
F24S 25/636 - ClampsClips clamping by screw-threaded elements
F16B 2/12 - Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action using sliding jaws
In various representative aspects, an assembly for securing a solar panel rail support structure to a tile roof. More specifically, the apparatus includes a base plate that is secured to the roof beneath various shapes of tiles on the tile roof and a generally L-shaped bracket that is then coupled to a rail support guide. The bracket is then capable of being adjusted in various locations along the base plate by utilizing a spring lock mechanism.
F24S 25/613 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures in the form of bent strips or assemblies of stripsHook-like connectorsConnectors to be mounted between building-covering elements
H02S 20/24 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures specially adapted for flat roofs
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
H02S 20/22 - Supporting structures directly fixed to an immovable object specially adapted for buildings
F24S 25/61 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
F24S 25/70 - Arrangement of stationary mountings or supports for solar heat collector modules with means for adjusting the final position or orientation of supporting elements in relation to each other or to a mounting surfaceArrangement of stationary mountings or supports for solar heat collector modules with means for compensating mounting tolerances
24.
Bracket mount for securing solar panel rail guides on shingle roofs
In various representative aspects, an assembly for securing a solar panel rail and rail-less support structures to a shingle roof. More specifically, the apparatus includes a connection bracket and flashing device for use in installing solar panel rail support structures. The connection bracket is secured to the flashing device by rotating its base around a threaded connection until it locks in place so that a solar panel rail support guide can be connected to a generally U-shaped connection on the top of the bracket. The apparatus also offers an improved means to cover the penetration point on the flashing to protect it and prevent water from leaking into the roof as well as an improved way to install the apparatus over existing products. An alternate embodiment of the apparatus is offered to support a rail-less pivot mount as well.
F16B 39/28 - Locking of screws, bolts, or nuts in which the locking takes place during screwing down or tightening by special members on, or shape of, the nut or bolt
F16B 39/284 - Locking by means of elastic deformation
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F16B 39/34 - Locking by deformable inserts or like parts
F24S 25/615 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures for fixing to protruding parts of buildings, e.g. to corrugations or to standing seams
F24S 25/613 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures in the form of bent strips or assemblies of stripsHook-like connectorsConnectors to be mounted between building-covering elements
F24S 25/60 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
F24S 80/00 - Details, accessories or component parts of solar heat collectors not provided for in groups
25.
Electrical bonding splice for solar panel rail guides
In various representative aspects, an assembly for connecting and electrically bonding two solar panel rail guides is provided. More specifically, the assembly provides a novel and improved inner rail used as a splice that slides within the two solar panel rail guides and includes a serrated screw that is pre-installed within the splice. When installed, the two rail guides are brought together along the splice and meet at the point where the screw is located, the screw can then be tightened so that the serrations penetrate surface treatment layers on each of the rail guides so that the solar panel rail guides are secured and electrically coupled to each other. An alternate embodiment utilizes the inner splice to join two solar panel rail guides by sliding the splice within the inner contour of two solar panel rail guides, and utilizing a pair of bonding pins to electrically bond the splice and the two solar panel rail guides. A stop pin inserted into the splice provides a tactile connection point where the two solar panel guides can be joined together.
F24S 25/65 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent supporting elements, e.g. for connecting profiles together
H01R 25/16 - Rails or bus-bars provided with a plurality of discrete connecting locations for counterparts
26.
Apparatus for securing a solar panel rail guide to a support bracket
In various representative aspects, an assembly for securing a support bracket to rail guide used for mounting and installing solar panels is provided. More specifically, the assembly provides a novel and improved nut with a serrated surface in combination with a t-bolt with a serrated surface that is capable of penetrating the respective oxidation surface layers of the bracket and the rail guide when installed. When installed, provides a mechanism for using the bracket to connect the rail guide to a flashing that is typically installed on a roof. An alternate embodiment of the nut also includes rotational and vertical stabilizing features that prevent the nut from moving along the bracket once it is secured. By employing the apparatus at various locations along the roof in a linear fashion, the rail support structure can be properly installed so that an array of solar panel modules to be installed.
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
H01R 4/34 - Conductive members located under head of screw
H01R 4/30 - Clamped connectionsSpring connections using a screw or nut clamping member
H02S 40/36 - Electrical components characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
F24S 25/61 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
27.
Roof attachment assembly for solar panels and installation method
Disclosed herein is a roof attachment assembly for mounting a solar panel on a roof without the use of rails. The assembly includes a splice member includes grounding elements for electrically grounding the solar panel and is removably connected to the array skirt. Also disclosed is a method of using the assembly and an assembly kit.
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F24S 25/63 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
F24S 25/61 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
In various representative aspects, an assembly for connecting and electrically bonding electronic equipment to solar panel frames is provided. The present invention relates generally to an assembly for supporting junction box structures used in a solar panel frame array. More specifically, the apparatus comprises an adjustable bracket assembly that can mount most sizes and shapes of junction boxes that are then secured virtually to any solar panel frame while being electrically bonded by way of a surface layer penetrating means.
H02G 3/10 - Distribution boxesConnection or junction boxes for surface mounting on a wall
H02S 40/34 - Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
In various representative aspects, an assembly for connecting and electrically bonding electronic equipment to solar panel frames is provided. More specifically, the present invention relates generally to an assembly for securing and installing micro inverter and power optimizer units for use with solar panel arrays that are typically installed on roof structures. The assembly comprises a bracket assembly that couples micro invertors and power optimizers to solar panel frames.
H02S 40/34 - Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
H02S 40/32 - Electrical components comprising DC/AC inverter means associated with the PV module itself, e.g. AC modules
G05F 1/67 - Regulating electric power to the maximum power available from a generator, e.g. from solar cell
H02M 7/00 - Conversion of AC power input into DC power outputConversion of DC power input into AC power output
H02S 30/00 - Structural details of PV modules other than those related to light conversion
F16B 1/00 - Devices for securing together, or preventing relative movement between, constructional elements or machine parts
An assembly for fastening a conduit to a flashing structure that is typically secured to a shingled roof. The apparatus includes an adjustable clamp that can be secured to a cap on the flashing. A conduit is laid on top of the cap and the adjustable clamp is positioned on top of the conduit and is snapped in place along the perimeter of the cap. An adjustable bolt is threaded through the top of the clamp with a curved saddle that resides beneath the clamp and conforms to the shape of the conduit's outer surface. The bolt can then be adjusted to tighten the conduit to the cap. An exemplary use of the clamp involves securing conduit for running electrical wiring throughout a solar panel array.
F16L 39/04 - Joints or fittings for double-walled or multi-channel pipes or pipe assemblies allowing adjustment or movement
F24S 25/00 - Arrangement of stationary mountings or supports for solar heat collector modules
F16L 3/10 - Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets substantially surrounding the pipe, cable or protective tubing divided, i.e. with two members engaging the pipe, cable or protective tubing
F16M 13/02 - Other supports for positioning apparatus or articlesMeans for steadying hand-held apparatus or articles for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
In various representative aspects, an apparatus for securing solar panels to a rail support guide, while facilitating grounding by a common grounding wire. The apparatus is an electrically conductive lay-in-lug fastener, which facilitates multiple rows of solar panels to be electrically bonded to each other. The apparatus includes a lug member for securing the grounding wire. In doing so, the structure for securing the grounding wire is at an acute angle to the frame, enabling a wrench to be used even in space-challenged locations.
The present invention is directed to a covering for a clamping assembly used to connect and ground solar panel modules to a mounting rail. The covering comprises a sleeve including an outer cover for connecting to the solar panel module and a connector shaped to be contained within the outer cover and connected to the outer cover through two or more flanges. The connector has an opening there through to receive a female member of the clamping assembly.
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F24S 25/636 - ClampsClips clamping by screw-threaded elements
H02S 40/34 - Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
H01R 4/30 - Clamped connectionsSpring connections using a screw or nut clamping member
F16B 7/18 - Connections of rods or tubes, e.g. of non-circular section, mutually, including resilient connections using screw-thread elements
F16B 2/12 - Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action using sliding jaws
H01R 4/64 - Connections between or with conductive parts having primarily a non-electric function, e.g. frame, casing, rail
F16B 43/00 - Washers or equivalent devicesOther devices for supporting bolt-heads or nuts
33.
Electrical bonding splice for solar panel rail guides
In various representative aspects, an assembly for connecting and electrically bonding two solar panel rail guides is provided. More specifically, the assembly provides a novel and improved inner rail used as a splice that slides within the two solar panel rail guides and includes a serrated screw that is pre-installed within the splice. When installed, the two rail guides are brought together along the splice and meet at the point where the screw is located, the screw can then be tightened so that the serrations penetrate surface treatment layers on each of the rail guides so that the solar panel rail guides are secured and electrically coupled to each other. An alternate embodiment utilizes the inner splice to join two solar panel rail guides by sliding the splice within the inner contour of two solar panel rail guides, and utilizing a pair of bonding pins to electrically bond the splice and the two solar panel rail guides. A stop pin inserted into the splice provides a tactile connection point where the two solar panel guides can be joined together.
In various representative aspects, an assembly for securing a support bracket to rail guide used for mounting and installing solar panels is provided. More specifically, the assembly provides a novel and improved nut with a serrated surface in combination with a t-bolt with a serrated surface that is capable of penetrating the respective oxidation surface layers of the bracket and the rail guide when installed. When installed, provides a mechanism for using the bracket to connect the rail guide to a flashing that is typically installed on a roof. By employing the apparatus at various locations along the roof in a linear fashion, the rail support structure can be properly installed so that an array of solar panel modules to be installed.
In various representative aspects, a clamp assembly that secures a solar panel module to a rail support structure that utilizes a generally c-shaped clamp in combination with a t-bolt and a binding bolt such that the t-bolt and binding bolt fit through a pair of apertures in the c-shaped clamp. This enables the foot of the t-bolt to be inserted into a guide on the top of the rail support structure so that the clamp can subsequently secure the solar panel module to the rail support structure by rotating the binding bolt, which in turn locks the t-bolt within the guide and the top of the clamp is then tightened with continuous rotation of the binding bolt, which also enables raised portions on the foot of the t-bolt and top of the clamp to create an electrical bonding path between the solar panel module and the rail support structure.
F16B 1/00 - Devices for securing together, or preventing relative movement between, constructional elements or machine parts
F16B 2/06 - Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action
H02S 20/10 - Supporting structures directly fixed to the ground
36.
Clamp for securing and electrically bonding solar panels to a rail support
In various representative aspects, an end clamp that mounts a bottom flange of a solar panel module to a rail support structure without requiring any tools for insertion while mechanically fastening and electrically bonding the solar panel module to the rail support structure. A method of installation is also provided.
F24S 25/30 - Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the mounting surface, e.g. for covering buildings with solar heat collectors
F24S 25/60 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
F24S 25/00 - Arrangement of stationary mountings or supports for solar heat collector modules
37.
Rail-less solar panel assembly and installation method
In various representative aspects, an assembly for securing array skirts and solar panel modules in an array on a roof by providing a leveling system that utilizes a barrel bolt and barrel nut to vertically adjust the assembly. Improved electrical bonding by utilizing bonding pins installed in mounting plates of a support clamp are also provided. Additionally, an improved array skirt design that is installed on the outer row of the array, as well as improved designs in the support clamp and splice mechanisms are also provided. Finally, an improved wire management system is included as well as a method of installation of the array assembly.
H02S 40/36 - Electrical components characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
H01R 4/38 - Clamped connectionsSpring connections using a clamping member acted on by screw or nut
H02G 3/00 - Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
H01R 4/26 - Connections in which at least one of the connecting parts has projections which bite into or engage the other connecting part in order to improve the contact
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
38.
Assembly for locking and grounding solar panel modules to mounting components
In various representative aspects, an assembly for securing array skirts and solar panel modules in an array on a roof by utilizing rotatable locking mechanisms that both secure the solar panel modules to mounting plates and splices as well as providing a grounding path between the solar panel modules and the entire array. A method of installation of the assembly is also provided.
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
H01R 4/26 - Connections in which at least one of the connecting parts has projections which bite into or engage the other connecting part in order to improve the contact
39.
Assembly for locking and grounding solar panel modules to mounting components
In various representative aspects, an assembly for securing array skirts and solar panel modules in an array on a roof by utilizing semi-rigid and resilient spring tabs as locking mechanisms that both secure the solar panel modules to mounting plates and splices as well as provide a grounding path between the solar panel modules and the entire array. A method of installation of the assembly is also provided.
Disclosed herein is a roof attachment assembly for mounting a solar panel on a roof without the use of rails. The assembly includes a flashing member, a pivot bracket member, a clamp member, an array skirt and a splice member. The flashing member anchors the roof attachment assembly to the roof. The pivot bracket member is rotatably connected to the flashing member. The clamp member is connected to the pivot bracket member and is rotatably connected thereto. The clamp member includes grounding elements for electrically grounding the solar panel. The array skirt is removably connected to the clamp member. The splice member includes grounding elements for electrically grounding the solar panel and is removably connected to the array skirt. Also disclosed is a method of using the assembly and an assembly kit.
In various representative aspects, an apparatus for clamping and grounding solar panel frames to a mounting rail is disclosed herein. The apparatus comprises a fastener with an enlarged end, and a shank, with the enlarged end having one or more sharp protrusions that resemble teeth, and a washer with one or more sharp protrusions, and an opening. When installed, the shank is inserted through the opening of the washer, the sharp protrusions of the enlarged end penetrate either the lower or upper surface of the mounting rail and the sharp protrusions of the washer penetrate the other surface of the solar panel frames while at the same time creating a grounding path through the apparatus.
F24S 25/67 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent modules or their peripheral frames
H01R 13/648 - Protective earth or shield arrangements on coupling devices
F16B 2/12 - Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action using sliding jaws
F16B 7/18 - Connections of rods or tubes, e.g. of non-circular section, mutually, including resilient connections using screw-thread elements
F16B 43/00 - Washers or equivalent devicesOther devices for supporting bolt-heads or nuts
Solar panel array with a plurality of solar panels on support system attached at corners or off such corners for foundation structure needs and irregularities secured to roof by lag bolt with mount channel and flashing pre-assembled into mount by crimp for positive seal and mount riser height adjustable can include bilateral or quadrilateral mounts, a coupler seat to affix panel to mount and lateral movement seat for solar panel, and different clamps including wedge clamps, top restraints, lip end clamps, side support clamps, compression clamps, etc.
F24S 25/61 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
H02S 20/10 - Supporting structures directly fixed to the ground
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F16M 13/02 - Other supports for positioning apparatus or articlesMeans for steadying hand-held apparatus or articles for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
F24S 25/35 - Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the mounting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles by means of profiles with a cross-section defining separate supporting portions for adjacent modules
F24S 25/70 - Arrangement of stationary mountings or supports for solar heat collector modules with means for adjusting the final position or orientation of supporting elements in relation to each other or to a mounting surfaceArrangement of stationary mountings or supports for solar heat collector modules with means for compensating mounting tolerances
F24S 25/636 - ClampsClips clamping by screw-threaded elements
Systems, methods and user interfaces for graphical configuration for ballasted roof mounts of non-rectangular solar arrays. A graphical interface may be provided to allow a user to view a roof grid, and place solar modules within the roof grid where desired, to account for various obstacles on a roof, to create a non-rectangular solar array. Using the layout of the array and various site parameters (building height, wind speed, etc.) and solar module parameters (wide, length, thickness, etc.), the system may calculate a complete bill of materials, customer pricing, ballasting requirements and overall roof loads for a complete solar project.
G06F 3/0484 - Interaction techniques based on graphical user interfaces [GUI] for the control of specific functions or operations, e.g. selecting or manipulating an object, an image or a displayed text element, setting a parameter value or selecting a range
H02S 99/00 - Subject matter not provided for in other groups of this subclass
Solar panel array with a plurality of solar panels on support system attached at corners or off such corners for foundation structure needs and irregularities secured to roof by lag bolt with mount channel and flashing pre-assembled into mount by crimp for positive seal and mount riser height adjustable can include bilateral or quadrilateral mounts, a coupler seat to affix panel to mount and lateral movement seat for solar panel. An intercalative junction piece, nut, or washer has tines for grounding, a dissociation guide and flexture and keeps off the surface for association and perforation to clamp panel firmly via different clamps including wedge clamps, top restraints, lip end clamps, side support clamps, compression clamps, etc.
Systems, methods and user interfaces for graphical configuration for ballasted roof mounts of non-rectangular solar arrays. A graphical interface may be provided to allow a user to view a roof grid, and place solar modules within the roof grid where desired, to account for various obstacles on a roof, to create a non-rectangular solar array. Using the layout of the array and various site parameters (building height, wind speed, etc.) and solar module parameters (wide, length, thickness, etc.), the system may calculate a complete bill of materials, customer pricing, ballasting requirements and overall roof loads for a complete solar project.
In various representative aspects, an assembly for supporting and penetrating metallic solar panel frames to provide a grounding path between the panels, holding ballast of various masses to stabilize the solar panels, and allowing the solar panels to tilt to an adjustable angle is disclosed herein. The assembly has a support member with a pair of vertical components, a ballast holder and a mounting member with at least a raised portion to penetrate a surface of a solar panel and form a grounding path between the assembly and the solar panel. The mass of ballast is adjustable by placing various number of ballast blocks in the ballast holder to stabilize the attached solar panel. The mounting member is pivotally coupled to at least one of the vertical components of the support member so that the angle between the solar panel and the assembly may be adjusted.
The invention provides systems and methods for splicing solar panel racks. Solar panel racks may include one, two, or more solar rack sections that may be connected to one another with an internal splice. The internal splice may internally support the adjoining solar racks. The solar rack may be secured to a support surface using one or more feet. The solar panel racks may be configured to support the weight of one or more solar modules. One or more solar module securing component may be used to secure the solar modules to a solar rack surface.
An apparatus for clamping and grounding an upper and lower solar panel mounting rail. The apparatus comprises a fastener with an enlarged end, and a shank, with the enlarged end having one or more sharp protrusions that resemble teeth, and a washer with one or more sharp protrusions, and an opening. When installed, the shank is inserted through the opening of the washer, the sharp protrusions of the enlarged end penetrate either the lower or upper mounting rail and the sharp protrusions of the washer penetrate the other mounting rail while at the same time creating a grounding path through the apparatus.
F16B 2/12 - Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action using sliding jaws
F16B 7/18 - Connections of rods or tubes, e.g. of non-circular section, mutually, including resilient connections using screw-thread elements
F16B 43/00 - Washers or equivalent devicesOther devices for supporting bolt-heads or nuts
patents
