A system to reduce standby losses in a hot water heater is presented. The system utilizes a dual safety relay valve between the combination gas controller and the burner. The dual safety relay valve bypasses gas to a rotary damper actuator valve to position a damper flapper valve located over/inside the flue pipe. Once the flapper valve has opened to ensure combustion, the gas is allowed to flow back to the dual safety relay valve. Some of the bypass gas may be diverted to boost the pilot or to supply a booster. The dual safety relay valve is then opened to allow the gas supply to the burner. Once the burner is turned off, bypass gas bleeds out of the rotary damper actuator valve to close the damper flapper valve to reduce standby losses through the flue pipe, and to allow the dual safety relay valve to close tightly.
G05D 16/06 - Control of fluid pressure without auxiliary power the sensing element being a flexible member yielding to pressure, e.g. diaphragm, bellows, capsule
F24H 9/20 - Arrangement or mounting of control or safety devices
F16K 1/22 - Lift valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure members with pivoted discs or flaps with axis of rotation crossing the valve member, e.g. butterfly valves
F16K 1/44 - Details of seats or valve members of double-seat valves
F16K 31/122 - Operating meansReleasing devices actuated by fluid the fluid acting on a piston
F23L 11/00 - Arrangements of valves or dampers after the fire
F24H 1/20 - Water-storage heaters with immersed heating elements, e.g. electric elements or furnace tubes
F24H 9/00 - FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL Details
F23L 13/02 - Construction of valves or dampers for controlling air supply or draught pivoted about a single axis but having no other movement
F23N 3/04 - Regulating air supply or draught by operation of single valves or dampers by temperature-sensitive elements
2.
System and method to reduce standby energy loss in a gas burning appliance and components for use therewith
A system to reduce standby losses in a hot water heater is presented. The system utilizes a dual safety relay valve between the combination gas controller and the burner. The dual safety relay valve bypasses gas to a rotary damper actuator valve to position a damper flapper valve located over/inside the flue pipe. Once the flapper valve has opened to ensure combustion, the gas is allowed to flow back to the dual safety relay valve. Some of the bypass gas may be diverted to boost the pilot or to supply a booster. The dual safety relay valve is then opened to allow the gas supply to the burner. Once the burner is turned off, bypass gas bleeds out of the rotary damper actuator valve to close the damper flapper valve to reduce standby losses through the flue pipe, and to allow the dual safety relay valve to close tightly.
F16K 1/16 - Lift valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure members
F24H 9/20 - Arrangement or mounting of control or safety devices
F16K 1/22 - Lift valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure members with pivoted discs or flaps with axis of rotation crossing the valve member, e.g. butterfly valves
F16K 1/44 - Details of seats or valve members of double-seat valves
F16K 31/122 - Operating meansReleasing devices actuated by fluid the fluid acting on a piston
F23L 11/00 - Arrangements of valves or dampers after the fire
F24H 1/20 - Water-storage heaters with immersed heating elements, e.g. electric elements or furnace tubes
F24H 9/00 - FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL Details
F23L 13/02 - Construction of valves or dampers for controlling air supply or draught pivoted about a single axis but having no other movement
F23N 3/04 - Regulating air supply or draught by operation of single valves or dampers by temperature-sensitive elements
A micro pilot for a gas hot water heater is provided. The micro pilot provides a flame that is substantially smaller than a typical pilot in a hot water heater during standby operation of the burner. Just prior to allowing gas to flow to the burner upon a call for heat, a pilot flame of sufficient size to ensure ignition of the burner is provided. In one embodiment this larger pilot flame is produced by providing an additional amount of bleed gas to the pilot to increase flame size. In another embodiment, bleed gas is provided to a separate booster pilot, which is ignited by the micro pilot. The flame from the booster pilot is then used to ignite the main burner. This design allows for the micro pilot to be positioned closer to the flame trap of a flammable vapor resistant hot water heater to ensure smooth ignition of any such vapor.
A system to reduce standby losses in a hot water heater is presented. The system utilizes a safety relay valve between the combination gas controller and the burner. The safety relay valve bypasses gas to a damper actuator valve to position a flapper valve located over the flue pipe. Once the flapper valve has opened to ensure combustion, the gas is allowed to flow back to the safety relay valve. Some of the bypass gas may be diverted to boost the pilot or to supply a booster. The safety relay valve is then opened to allow the gas supply to the burner. Once the burner is turned off by the combination gas controller, the small amount of bypass gas bleeds out of the damper actuator valve to close the flapper valve to reduce standby losses through the flue pipe, and to allow the safety relay valve to close tightly.
A system to reduce standby losses in a hot water heater is presented. The system utilizes a safety relay valve between the combination gas controller and the burner. The safety relay valve bypasses gas to a damper actuator valve to position a flapper valve located over the flue pipe. Once the flapper valve has opened to ensure combustion, the gas is allowed to flow back to the safety relay valve. Some of the bypass gas may be diverted to boost the pilot or to supply a booster. The safety relay valve is then opened to allow the gas supply to the burner. Once the burner is turned off by the combination gas controller, the small amount of bypass gas bleeds out of the damper actuator valve to close the flapper valve to reduce standby losses through the flue pipe, and to allow the safety relay valve to close tightly.
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