An end connector for a jacketed cable includes a rear body having a cylindrical retention portion with an outer surface that includes a plurality of recessed annular grooves. The cylindrical crimp comprises a plurality of thicker annular regions adjacent to and separated by a plurality of thinner annular regions. Each thicker annular region of the cylindrical crimp is axially aligned with a corresponding recessed annular groove on the outer surface of the cylindrical retention portion of the rear body, and such alignment is maintained during crimping to trap strength members of the jacketed cable.
A clip for retaining a connection adapter within a hole in a cable connection panel is disclosed. The clip includes left and right frames for engaging left and right facets of the body of the connection adapter, and a back span adjoining the left and right frames together. The clip also includes left and right wings that adjoin and angle externally away from the left and right frames, respectively. Each wing comprises a distal tab that angles back towards its respective frame and that is configured to protrude between an internal edge of the hole and a facet of the adapter body. Each wing further comprises a distal tab that angles externally away from its respective frame generally like the wing itself.
A disk clamp for clamping a plurality of disks within a disk drive has a single fastening hole located at its symmetrical center sized to pass the shaft of a screw having a head diameter larger than the fastening hole. The screw fastens the disk clamp to a motor hub supporting the plurality of disks. The disk clamp has a moat around the fastening hole, at a maximum diameter that is smaller than the head diameter of the head on the fastening screw. The moat may be circular, have spike trenches angled toward the fastening hole, or be spiral. The diameter of the spiral moat decreases in a clockwise or counterclockwise direction toward the fastening hole. The midsection of the disk which the screw head covers is biased at a negative angle toward the fastening hole forcing particles generated during assembly toward the fastening hole of the disk clamp.
A method of fabricating a base plate for piezoelectric actuation, comprises providing a plate having a major surface, striking a first removable portion of the plate in a first direction substantially normal to the major surface to shear the first removable portion relative to the plate by a shear distance that is less than the plate thickness. Striking the first removable portion in a second direction substantially opposite the first direction to reduce the shear distance by a reduction in shear that is less than the plate thickness. Leaving it the first removable portion in place rather than removing. Alternately, the removable portion may be created by lancing one or more portions spanning at least one opening through a base plate adjacent a first side of at least one opening and adjacent a second side of the at least one opening.
B21D 28/10 - Incompletely punching in such a manner that the parts are still coherent with the work
H01L 41/22 - Processes or apparatus specially adapted for the assembly, manufacture or treatment of piezo-electric or electrostrictive devices or of parts thereof
G11B 5/48 - Disposition or mounting of heads relative to record carriers
G11B 21/10 - Track finding or aligning by moving the head
H01L 41/053 - Mounts, supports, enclosures or casings
5.
Nesting disk separator plates for use in hard disk drives
A hard disk drive with a multiple disk stack normally utilizes disk separator plates near the disk surfaces to reduce wind induced vibrations in the disks and the read/write heads. The manufacturing methods currently used to make these separator plates, metal casting and machining, or injection molded plastic, or extruding and machining, or cold forging tends to be expensive and creates unwanted weight and bulk without the desired precision. Stamping disk separator plates from metal provides exceptional dimensional control at reduced cost, but cannot readily provide the thicknesses required. Stamping and extruding the offsets, or stamping and folding the offsets, is a manufacturing process that provides the required dimensions for the offsets, and dimensional control and reduced cost.
G11B 23/00 - Record carriers not specific to the method of recording or reproducingAccessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus
B21D 22/02 - Stamping using rigid devices or tools
B21K 1/76 - Making machine elements elements not mentioned in one of the preceding groups
G11B 33/14 - Reducing influence of physical parameters, e.g. temperature change, moisture, dust
6.
SWAGE MOUNT HAVING A MIXTURE OF A CONDUCTIVE MATERIAL AND A COATING MATERIAL AND MANUFACTURING THE SWAGE MOUNT
A swage mount is manufactured for attaching a head suspension assembly to a head actuator arm for a hard disk drive. A conductive material is deposited on a predetermined part of the swage mount. A coating material is deposited on the swage mount including the predetermined part. Heat is applied to the swage mount, forming a mixture of the conductive material and the coating material. The mixture is conductive and supports a reliable connection between the swage mount and other disk drive components. Furthermore, the mixture enhances cleanliness by reducing particles shed from the swage mount. The conductive material is preferably gold, and the coating material is preferably nickel-based.
A swage mount is manufactured for attaching a head suspension assembly to a head actuator arm for a hard disk drive. A conductive material is deposited on a predetermined part of the swage mount. A coating material is deposited on the swage mount including the predetermined part. Heat is applied to the swage mount, forming a mixture of the conductive material and the coating material. The mixture is conductive and supports a reliable connection between the swage mount and other disk drive components. Furthermore, the mixture enhances cleanliness by reducing particles shed from the swage mount. The conductive material is preferably gold, and the coating material is preferably nickel-based.
G11B 21/16 - Supporting the headsSupporting the sockets for plug-in heads
C22F 1/16 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
G11B 5/48 - Disposition or mounting of heads relative to record carriers
C22F 1/10 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
C22F 1/14 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of noble metals or alloys based thereon
C23C 14/16 - Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon
C25D 3/12 - ElectroplatingBaths therefor from solutions of nickel or cobalt
C25D 3/50 - ElectroplatingBaths therefor from solutions of platinum group metals
C25D 3/56 - ElectroplatingBaths therefor from solutions of alloys
8.
HARD DISK DRIVE COVER AND METHODS OF MANUFACTURING
A hard disk drive cover with a smooth bottom (inner) surface and a textured outer surface is provided for covering a hard disk drive base assembly. A method of manufacturing the hard disk includes providing a metal material. The metal material is worked into a metal strip having a textured surface and an opposing smooth surface. A hard disk drive cover is stamped from the worked metal strip with the smooth surface being the inner surface of the stamped cover. The smooth inner surface of the hard disk drive advantageously enhances cleanliness within the base assembly. The smooth surface finish on the inner surface also advantageously enhances shear strength of a bond between a gasket and the inner surface.
G11B 25/04 - Apparatus characterised by the shape of record carrier employed but not specific to the method of recording or reproducing using flat record carriers, e.g. disc, card
G11B 33/02 - CabinetsCasesStandsDisposition of apparatus therein or thereon
A swage mount is provided for attaching a head suspension assembly to a head actuator arm for a hard disk drive. The swage mount has a flange body with a thickness for providing clearance from the underlying disk. The swage mount may have a tip for in-plane movement. The tip may be 'T' shaped. The tip has a thickness that is greater than the thickness of the flange body for withstanding out-of-plane loads and for enhancing performance of the hard disk drive, for example, during reading/writing of data using the head. Mass properties of the swage mount, the twisting/bending yield load, modal frequency responses, and other performance metrics are analyzed to design the dimensions of the swage mount having favorable in-plane compliance and superior out-of-plane robustness.
A swage mount is provided for attaching a head suspension assembly to a head actuator arm for a hard disk drive. The swage mount has a flange body with a thickness for providing clearance from the underlying disk. The swage mount may have a tip for in-plane movement. The tip may be ‘T’ shaped. The tip has a thickness that is greater than the thickness of the flange body for withstanding out-of-plane loads and for enhancing performance of the hard disk drive, for example, during reading/writing of data using the head. Mass properties of the swage mount, the twisting/bending yield load, modal frequency responses, and other performance metrics are analyzed to design the dimensions of the swage mount having favorable in-plane compliance and superior out-of-plane robustness.
A swage mount is manufactured for attaching a head suspension assembly to a head actuator arm for a hard disk drive. A conductive material is deposited on a predetermined part of the swage mount. A coating material is deposited on the swage mount including the predetermined part. Heat is applied to the swage mount, forming a mixture of the conductive material and the coating material. The mixture is conductive and supports a reliable connection between the swage mount and other disk drive components. Furthermore, the mixture enhances cleanliness by reducing particles shed from the swage mount. The conductive material is preferably gold, and the coating material is preferably nickel-based.
G11B 21/16 - Supporting the headsSupporting the sockets for plug-in heads
G11B 5/48 - Disposition or mounting of heads relative to record carriers
G11B 21/21 - Supporting the headsSupporting the sockets for plug-in heads while the head is in operative position but stationary or permitting minor movements to follow irregularities in surface of record carrier with provision for maintaining desired spacing of head from record carrier, e.g. fluid-dynamic spacing, slider
12.
DISK SEPARATOR PLATES AND METHOD OF MAKING DISK SEPARATOR PLATES FOR HARD DISK DRIVES
A hard disk drive with a multiple disk stack normally utilizes disk separator plates near the disk surfaces to reduce wind induced vibrations in the disks and the read/write heads. The manufacturing methods currently used to make these separator plates, metal casting and machining, or injection molded plastic, or extruding and machining, or cold forging tends to be expensive and creates unwanted weight and bulk without the desired precision. Stamping disk separator plates from metal provides exceptional dimensional control at reduced cost, but cannot readily provide the thicknesses required. Stamping and extruding the offsets, or stamping and folding the offsets, is a manufacturing process that provides the required dimensions for the offsets, and dimensional control and reduced cost.
A hard disk drive with a multiple disk stack normally utilizes disk separator plates near the disk surfaces to reduce wind induced vibrations in the disks and the read/write heads. The manufacturing methods currently used to make these separator plates, metal casting and machining, or injection molded plastic, or extruding and machining, or cold forging tends to be expensive and creates unwanted weight and bulk without the desired precision. Stamping disk separator plates from metal provides exceptional dimensional control at reduced cost, but cannot readily provide the thicknesses required. Stamping and extruding the offsets, or stamping and folding the offsets, is a manufacturing process that provides the required dimensions for the offsets, and dimensional control and reduced cost.
A disk clamp for clamping a plurality of disks within a disk drive has a single fastening hole located at its symmetrical center sized to pass the shaft of a screw having a head diameter larger than the fastening hole. The screw fastens the disk clamp to a motor hub supporting the plurality of disks. The disk clamp has a moat around the fastening hole, at a maximum diameter that is smaller than the head diameter of the head on the fastening screw. The moat may be circular, have spike trenches angled toward the fastening hole, or be spiral. The diameter of the spiral moat decreases in a clockwise or counterclockwise direction toward the fastening hole. The midsection of the disk which the screw head covers is biased at a negative angle toward the fastening hole forcing particles generated during assembly toward the fastening hole of the disk clamp.
A disk clamp for clamping a number of magnetic hard disks within a disk drive has a plurality of balance weight holes and a coined index mark for use as a reference in balancing the hard disks after assembly. The disk clamp also has a coined profile located adjacent or around the balance weight holes in order to provide uniform circumferential clamp force by the disk clamp. The disk clamp has a profile that places the inner region of the disk clamp in the plastic deformation region at a certain specified clamping force at the center of the disk clamp.
A disk clamp for clamping a plurality of disks within a disk drive has a single fastening hole located at its symmetrical center sized to pass the shaft of a screw having a head diameter larger than the fastening hole. The screw fastens the disk clamp to a motor hub supporting the plurality of disks. The disk clamp has a moat around the fastening hole, at a maximum diameter that is smaller than the head diameter of the head on the fastening screw. The moat may be circular, have spike trenches angled toward the fastening hole, or be spiral. The diameter of the spiral moat decreases in a clockwise or counterclockwise direction toward the fastening hole. The midsection of the disk which the screw head covers is biased at a negative angle toward the fastening hole forcing particles generated during assembly toward the fastening hole of the disk clamp.
In certain embodiments, a method of fabricating a base plate for piezoelectric actuation, comprises providing a plate having a major surface; striking a first removable portion of the plate in a first direction substantially normal to the major surface to shear the first removable portion relative to the plate by a shear distance that is less than the plate thickness; striking the first removable portion in a second direction substantially opposite the first direction to reduce the shear distance by a reduction in shear that is less than the plate thickness; and leaving the first removable portion in place rather than removing the first removable portion. In other embodiments, the removable portion may be created by lancing one or more portions spanning at least one opening through a base plate adjacent a first side of at least one opening and adjacent a second side of the at least one opening.
In certain embodiments, a method of fabricating a base plate for piezoelectric actuation, comprises providing a plate having a major surface; striking a first removable portion of the plate in a first direction substantially normal to the major surface to shear the first removable portion relative to the plate by a shear distance that is less than the plate thickness; striking the first removable portion in a second direction substantially opposite the first direction to reduce the shear distance by a reduction in shear that is less than the plate thickness; and leaving the first removable portion in place rather than removing the first removable portion. In other embodiments, the removable portion may be created by lancing one or more portions spanning at least one opening through a base plate adjacent a first side of at least one opening and adjacent a second side of the at least one opening.
Various methods and apparatus relating to disk drive actuators and methods of manufacturing them are disclosed and claimed. In certain embodiments, a disk drive actuator assembly comprises a pivot bearing defining a pivot bearing rotational axis; an actuator arm including a bore, the pivot bearing disposed at least partially within the bore; a first tapered shim, interposed in the bore between the pivot bearing and the actuator arm, the first tapered shim having a thickness at a first end greater than a thickness at a second end; and a second tapered shim, interposed in the bore between the pivot bearing and the actuator arm, the second tapered shim having a thickness at a third end greater than a thickness at a fourth end; wherein the second tapered shim frictionally engages the first tapered shim to hold the pivot bearing substantially in place relative to the actuator arm.
A novel tolerance ring includes a hollow cylindrical body defining a longitudinal axis that passes axially through its center. A circumferential gap divides the hollow cylindrical body so that the hollow cylindrical body includes first and second longitudinal edges that define the circumferential gap. A plurality of bumps protrude radially from the hollow cylindrical body, and consists of a plurality of gap-adjacent bumps and a plurality of non-gap-adjacent bumps. At least one of the plurality of bumps is circumferentially between the gap and each of the non-gap-adjacent bumps. None of the plurality of bumps is circumferentially between the gap and each of the gap-adjacent bumps. The tolerance ring includes a means for increasing an otherwise lower average radial compressive stiffness of the gap-adjacent bumps to become substantially equal to an average radial stiffness of the non-gap-adjacent bumps.
A tolerance ring configured to improve mass eccentricity of an actuator arm assembly. The tolerance ring has a cylinder with a predetermined length between two ends, with a gap along the predetermined length of the cylinder, the gap having a first and a second edge, the cylinder having an aperture in the surface of the cylinder at the second edge.
A tolerance ring for coupling an actuator arm to a pivot bearing while maintaining mass eccentricity of the actuator arm. The tolerance ring having a substantially cylindrical base portion with a first radius about a central axis and extending a length parallel to the central axis, the cylindrical base portion has a first tab and a second tab extending along the length of the cylindrical base portion, the first tab being positioned proximate to the second tab. The tolerance ring improves mass eccentricity by radially displacing the first tab at a second radius about the axis such that a radial gap is formed between the first tab and second tab.
A damper for a data storage device having a viscoelastic material and a constraint material disposed on the viscoelastic material, the constraint material covers the sides of the viscoelastic material to reduce exposure of the viscoelastic material from debris in the surrounding environment.
A damper for a data storage device having a viscoelastic material and a constraint material disposed on the viscoelastic material, the constraint material covers the sides of the viscoelastic material to reduce exposure of the viscoelastic material from debris in the surrounding environment.
A tolerance ring for coupling an actuator arm to a pivot bearing while maintaining mass eccentricity of the actuator arm. The tolerance ring having a substantially cylindrical base portion with a first radius about a central axis and extending a length parallel to the central axis, the cylindrical base portion has a first tab and a second tab extending along the length of the cylindrical base portion, the first tab being positioned proximate to the second tab. The tolerance ring improves mass eccentricity by radially displacing the first tab at a second radius about the axis such that a radial gap is formed between the first tab and second tab.
A tolerance ring for coupling an actuator arm to a pivot bearing while maintaining mass eccentricity of the actuator arm. The tolerance ring having a substantially cylindrical base portion with a first radius about a central axis and extending a length parallel to the central axis, the cylindrical base portion has a first tab and a second tab extending along the length of the cylindrical base portion, the first tab being positioned proximate to the second tab. The tolerance ring improves mass eccentricity by radially displacing the first tab at a second radius about the axis such that a radial gap is formed between the first tab and second tab.
A tolerance ring configured to improve mass eccentricity of an actuator arm assembly. The tolerance ring has a cylinder with a predetermined length between two ends, with a gap along the predetermined length of the cylinder, the gap having a first and a second edge, the cylinder having an aperture in the surface of the cylinder at the second edge.
A tolerance ring configured to improve mass eccentricity of an actuator arm assembly. The tolerance ring has a cylinder with a predetermined length between two ends, with a gap along the predetermined length of the cylinder, the gap having a first and a second edge, the cylinder having an aperture in the surface of the cylinder at the second edge.
A tolerance ring configured to reduce torque ripple for a pivot bearing in an actuator arm assembly. The tolerance ring comprises a cylinder having a predetermined length, and a first and a second row of contacting portions arranged around the surface of the cylinder, the contacting portions of the second row are circumferentially displaced with respect to the first row by a distance greater than zero but less than the distance of the contacting portion and the spacing between adjacent contacting portions in the first row.
A tolerance ring configured to prevent interlocking during shipping and handling. The tolerance ring has a cylinder with a first radius about an axis of rotation and a gap in the cylinder surface having a first edge and second edge extending along the axis. The gap in the cylindrical base has a first tab on the first edge and a second tab on the second edge. The first tab is adapted for coupling to the second tab and thereby prevents the interlocking of one tolerance ring with another. The gap can be configured to be non-linear.
A tolerance ring configured to reduce torque ripple for a pivot bearing in an actuator arm assembly. The tolerance ring comprises a cylinder having a predetermined length, and a first and a second row of contacting portions arranged around the surface of the cylinder, the contacting portions of the second row are circumferentially displaced with respect to the first row by a distance greater than zero but less than the distance of the contacting portion and the spacing between adjacent contacting portions in the first row.
A tolerance ring configured to prevent interlocking during shipping and handling. The tolerance ring has a cylinder with a first radius about an axis of rotation and a gap in the cylinder surface having a first edge and second edge extending along the axis. The gap in the cylindrical base has a first tab on the first edge and a second tab on the second edge. The first tab is adapted for coupling to the second tab and thereby prevents the interlocking of one tolerance ring with another. The gap can be configured to be non-linear.
A mounting arm for a hard disk drive having a generally planar region, the mounting arm having at least one striation formed on the generally planar region to provide compressive residual stress with desirable shape characteristics in the mounting arm.
A mounting arm (!5) for a hard disk drive having a generally planar region, the mounting arm having at least one striation (17) formed on the generally planar region to provide compressive residual stress with desirable shape characteristics in the mounting arm.
A tolerance ring for applications requiring high axial static friction has contacting portions having a novel profile. The use of multiple contacting portions having a smaller size that are wedge-shaped increases rigidity and provides a directional grip that increases axial static function. Using multiple wedge-shaped contacting portions with appropriate opposite slants provides a balanced and symmetrical grip. Using inter-level wedge-shaped contacting portions with opposite slants provides a more aggressive grip while providing a tolerance ring that is more dynamically stable and has a high resonant frequency.
F16B 2/22 - Clips, i.e. with gripping action effected solely by the inherent resistance to deformation of the material of the fastening of resilient material, e.g. rubbery material
36.
Micro-hub swage mount for attachment of suspension assembly in hard disk drive
patents
