A bedding system subscription service that includes providing a selection of mattress cores from which a customer can select for purchase; providing a selection of mattress covers from which the customer can select for use in combination with the selected mattress core; periodically replacing the selected mattress cover with a new mattress cover; and recycling the selected mattress cover after it has been replaced by the new mattress cover.
A47C 27/00 - Spring, stuffed or fluid mattresses specially adapted for chairs, beds or sofas
A47C 27/06 - Spring inlays or spring units therefor
A47C 27/12 - Spring, stuffed or fluid mattresses specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
A47C 31/00 - Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
A method of manufacturing a mattress that comprises forming a mattress inner core; forming a non-quilted mattress cover; and attaching the non-quilted mattress cover to the inner core without sewing. The non-quilted mattress cover may be formed of a laminate including a polymeric non-woven fabric that may be embossed and cut to include a cover top panel and a plurality of cover side panels that are unitary with and extend outward from the cover top panel. The step of attaching the non-quilted mattress cover to the inner core without sewing includes orthogonally orienting the cover side panels relative to the cover top panel and fusing portions of adjoining surfaces of adjacent cover side panels to each other to form a coffin, inserting the mattress inner core into the coffin, folding non-fused portions of the adjoining surface of the adjacent cover side panels over the mattress inner core, and bonding a bottom panel to the non-fused portions of the cover side panels and the mattress inner core.
A47C 21/04 - Devices for ventilating, cooling or heating
A47C 31/00 - Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
A47C 27/12 - Spring, stuffed or fluid mattresses specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
16 - Paper, cardboard and goods made from these materials
17 - Rubber and plastic; packing and insulating materials
20 - Furniture and decorative products
Goods & Services
Packaging materials, namely, polymer fibers extruded into cushioning for packaging Plastics in extruded form for use as cushioning Cushioning for seats and mattresses
A mattress includes a spring extending between first and second points to provide a first spring rate in a first direction. A polymer fiber structure is provided between the first and second points and adjoins the spring. The polymer fiber structure includes fibers interlinked with one another to provide the second spring rate in the first direction. An example method of manufacturing a mattress is provided that includes arranging springs to provide a mattress innerspring. A polymer fiber structure is introduced in a first state to the innerspring to provide an assembly. The assembly is further processed and the polymer fiber structure is simultaneously altered from the first state to a second state.
A47C 23/04 - Spring mattresses with rigid frame or forming part of the bedstead, e.g. box springsDivan basesSlatted bed bases using springs in compression, e.g. coiled
A47C 27/12 - Spring, stuffed or fluid mattresses specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
A47C 27/06 - Spring inlays or spring units therefor
A mattress includes a spring extending between first and second points to provide a first spring rate in a first direction. A polymer fiber structure is provided between the first and second points and adjoins the spring. The polymer fiber structure includes fibers interlinked with one another to provide the second spring rate in the first direction. An example method of manufacturing a mattress is provided that includes arranging springs to provide a mattress innerspring. A polymer fiber structure is introduced in a first state to the innerspring to provide an assembly. The assembly is further processed and the polymer fiber structure is simultaneously altered from the first state to a second state.
A47C 23/04 - Spring mattresses with rigid frame or forming part of the bedstead, e.g. box springsDivan basesSlatted bed bases using springs in compression, e.g. coiled
A47C 27/12 - Spring, stuffed or fluid mattresses specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
A47C 27/06 - Spring inlays or spring units therefor
One exemplary aspect of the present disclosure relates to, among other things, a tunable cushion including a core made of a polymer material, and at least one topper layer adjacent the core, which is also made of a polymer material. Further, the core and the at least one topper layer provide a cushion assembly having a support factor of less than or equal to 4 with an Indentation Load Deflection (ILD) determined using a 4 inch batt sample of the cushion assembly.
A mattress includes a spring extending between first and second points to provide a first spring rate in a first direction. A polymer fiber structure is provided between the first and second points and adjoins the spring. The polymer fiber structure includes fibers interlinked with one another to provide the second spring rate in the first direction. An example method of manufacturing a mattress is provided that includes arranging springs to provide a mattress innerspring. A polymer fiber structure is introduced in a first state to the innerspring to provide an assembly. The assembly is further processed and the polymer fiber structure is simultaneously altered from the first state to a second state.
A47C 23/04 - Spring mattresses with rigid frame or forming part of the bedstead, e.g. box springsDivan basesSlatted bed bases using springs in compression, e.g. coiled
A mattress includes a spring extending between first and second points to provide a first spring rate in a first direction. A polymer fiber structure is provided between the first and second points and adjoins the spring. The polymer fiber structure includes fibers interlinked with one another to provide the second spring rate in the first direction. An example method of manufacturing a mattress is provided that includes arranging springs to provide a mattress innerspring. A polymer fiber structure is introduced in a first state to the innerspring to provide an assembly. The assembly is further processed and the polymer fiber structure is simultaneously altered from the first state to a second state.
A47C 23/04 - Spring mattresses with rigid frame or forming part of the bedstead, e.g. box springsDivan basesSlatted bed bases using springs in compression, e.g. coiled
A cushion assembly includes an aesthetic cover having a perimeter panel providing a perimeter height. Spaced apart cover panels extend between the perimeter panels. The perimeter and cover panels together provide a cushion cavity. A cushion includes randomly oriented fibers bonded to one another to provide a core of a batt that has opposing surfaces. The batt includes manufactured, tufted and desired design heights. A tuft extends through the cushion to the opposing surfaces to maintain the cushion in the tufted height, which is less than the manufactured height. The cushion is provided at the desired design height with the tufted cushion arranged within the cushion cavity. The tufted height is generally less than the desired design height.
A non-woven, randomly oriented polyester fiber cushion is provided with conditioned air to regulate a temperature of the cushion assembly. The overlapping fibers form interstices through which the air is blown. The air flows through the fibers in a tortuous path.
