A ferromagnetic powder composition including soft magnetic iron based core particles, wherein the average size of the core particles is in the range 20-1000 μm, wherein the surface of the core particles is at least partially coated with an at least partially covering first coating including at least one silicate of the general formula (M2O)α(SiO2)β, wherein α is moles of M2O, β is moles of SiO2, and the β/α molar ratio is in the interval from 0.5 to 4.1, wherein the first coating is in direct contact with a surface of the core particles of the ferromagnetic powder, and wherein the silicate is present in the amount of ferromagnetic powder composition comprises 0.02 to 1.0 wt % of at least one silicate calculated based on the total weight of the ferromagnetic powder composition. There is further provided a method for coating the soft-magnetic iron-based core particles and manufacturing of parts.
H01F 1/33 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials mixtures of metallic and non-metallic particlesMagnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metallic particles having oxide skin
H01F 1/26 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated by macromolecular organic substances
2.
STAINLESS STEEL POWDER FOR PRODUCING DUPLEX SINTERED STAINLESS STEEL
A method for producing a stainless steel powder by water atomization including the steps of providing a molten metal of having a chemical composition, subjecting a stream of the molten metal to water atomization, recovering the obtained stainless steel powder. A sintered duplex stainless steel, wherein the steel has a composition, wherein the microstructure of the sintered duplex stainless steel is characterized by austenite phase precipitated in ferrite phase.
C22C 38/44 - Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
B22F 9/08 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
C22C 33/02 - Making ferrous alloys by powder metallurgy
The present invention provides an Al-based powder suitable for additive manufacture. In one embodiment the powder consists 3-5.5% by weight of Mn, 0.2-2% by weight of Zr, 0.1-1.4% by weight of Cr, 0-2% by weight of Mg, at most 0.7% of Fe and Si in total, at most 0.7% by weight of O as an inevitable impurity, and at most 0.5% other inevitable impurities, balanced with Al. The present invention also concerns an additive manufacturing method as well as an article produced by additive manufacture.
A continuous backwash reactor including a reactive medium including iron particles suitable for use in removing from wastewater ionic species reactive with the reactive medium including iron particles, by circulating iron particles in the continuous backwash reactor while passing said wastewater through said continuous backwash reactor and recovering a reject enriched in said ionic species therefrom. Further, a PORT wastewater remediation plant and a method of remediating wastewater.
A diffusion-bonded powder having an iron powder having 1-5%, preferably 1.5-4% and most preferably 1.5-3.5% by weight of copper particles diffusion bonded to the surfaces of the iron powder particles. The diffusion bonded powder is suitable for producing components having high sintered density and minimum variation in copper content. The iron powder may be produced by providing an atomized iron powder with an oxygen content of 0.3-1.2% by weight and with a carbon content of 0.1-0.5% by weight, and subjecting the atomized iron powder and a copper containing powder to a reduction annealing process in a reducing atmosphere to obtain the iron based powder.
C22C 33/02 - Making ferrous alloys by powder metallurgy
B22F 1/05 - Metallic powder characterised by the size or surface area of the particles
B22F 1/052 - Metallic powder characterised by the size or surface area of the particles characterised by a mixture of particles of different sizes or by the particle size distribution
B22F 1/06 - Metallic powder characterised by the shape of the particles
B22F 1/10 - Metallic powder containing lubricating or binding agentsMetallic powder containing organic material
B22F 3/16 - Both compacting and sintering in successive or repeated steps
B22F 3/24 - After-treatment of workpieces or articles
B22F 9/04 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor using physical processes starting from solid material, e.g. by crushing, grinding or milling
C22C 38/16 - Ferrous alloys, e.g. steel alloys containing copper
6.
MNAL ALLOY, PARTICLES THEREOF, AND METHOD FOR PRODUCTION
An alloy represented by the formula (MnxAly)Cz, the alloy being aluminum (Al), manganese (Mn), and carbon (C), and optionally unavoidable impurities; wherein x=56.0 to 59.0 y=41.0 to 44.0 x+y=100, and z=1.5 to 2.4. The alloy is highly suitable for forming the ε and ε phase in high purity and high microstructural homogeneity. A method for processing an alloy of formula (Mnx′Aly′)Cz′, wherein x′=52.0 to 59.0, y′=41.0 to 48.0, x′+y′=100, and z′=0.1 to 3.0, the process including providing the raw materials of the alloy, melting the raw materials, and forming particles of the alloy by gas atomization of the molten alloy.
B22F 1/05 - Metallic powder characterised by the size or surface area of the particles
B22F 9/08 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
C22C 1/04 - Making non-ferrous alloys by powder metallurgy
An iron-based alloy composition including: boron (B): 1.6-2.4 wt. %; carbon (C): 2.2-3.0 wt. %; chromium (Cr): 3.5-5.0 wt. %; manganese (Mn): below 0.8 wt. %; molybdenum (Mo): 16.0-19.5 wt. %; nickel (Ni): 1.0-2.0 wt. %; silicon (Si): 0.2-2.0 wt. %; vanadium (V): 10.8-13.2 wt. %; and balanced with iron (Fe). Further, an item including a substrate portion and a hardfacing coating bonded to the substrate portion, wherein the hardfacing coating is made by an overlay welding process using the iron-based alloy composition.
A liquid concentrate composition for remediation of groundwater, said composition consisting of powdered iron in the amount of 30 to 70% zero-valent iron powder, such as 40 wt, 1 to 15 wt % of water, 0.1 to 1.5% of surfactant and 40 to 70 wt % of the organic carrier, wherein the organic carrier is added to the 100 wt % and optionally, organic electron donor solution and/or remediation chemical, wherein organic electron donor solution and/or remediation chemical is not exceeding 10 wt % of the liquid concentrate.
C02F 1/70 - Treatment of water, waste water, or sewage by reduction
B01J 20/02 - Solid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof comprising inorganic material
9.
SOLID COMPOSITE MATERIAL COMPRISING NANOPARTICLES AND AN ALLOY BASED ON MANGANESE, ALUMINUM AND OPTIONALLY CARBON, AND METHOD FOR PRODUCING THE SAME
There is provided solid composite material comprising an alloy based on manganese, aluminum and optionally carbon, and dispersed nanoparticles made from a material X, as well as a method of manufacturing the same. The material X is different from manganese, aluminum, carbon or a mixture thereof and satisfying the following requirements
the melting temperature of the material X is 1400° C. or higher, preferably 1500° C. or higher; and
the material X comprises a metal.
There is provided solid composite material comprising an alloy based on manganese, aluminum and optionally carbon, and dispersed nanoparticles made from a material X, as well as a method of manufacturing the same. The material X is different from manganese, aluminum, carbon or a mixture thereof and satisfying the following requirements
the melting temperature of the material X is 1400° C. or higher, preferably 1500° C. or higher; and
the material X comprises a metal.
The composite material is suitable as a magnetic material or as a precursor of a magnetic material, and allows obtaining improved magnetic properties as compared to existing alloys based on manganese, aluminum and optionally carbon due the presence of the nanoparticles. A magnetic material in shaped form comprising the composite material and an electric or electronic device comprising the magnetic material are also part of the invention.
H01F 1/147 - Alloys characterised by their composition
H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
B22F 1/142 - Thermal or thermo-mechanical treatment
B22F 9/08 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
B22F 9/04 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor using physical processes starting from solid material, e.g. by crushing, grinding or milling
C22C 1/04 - Making non-ferrous alloys by powder metallurgy
C22C 32/00 - Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
The present invention relates to a method of producing an iron containing compound, iron containing precursor, or iron containing aqueous solution comprising the steps of:
providing direct reduced iron;
dissolving the direct reduced iron in organic and/or inorganic acids to provide an iron containing aqueous solution, wherein insoluble impurities of the direct reduced iron are maintained in solid form throughout the dissolution process, to obtain an iron containing aqueous solution with suspended insoluble impurities;
separating the said insoluble impurities from the iron containing aqueous solution obtaining a purified iron containing aqueous solution; and
optionally solidifying said purified iron containing aqueous solution to provide the iron containing compound or iron containing precursor, by drying.
The present invention relates to a method of producing an iron containing compound, iron containing precursor, or iron containing aqueous solution comprising the steps of:
providing direct reduced iron;
dissolving the direct reduced iron in organic and/or inorganic acids to provide an iron containing aqueous solution, wherein insoluble impurities of the direct reduced iron are maintained in solid form throughout the dissolution process, to obtain an iron containing aqueous solution with suspended insoluble impurities;
separating the said insoluble impurities from the iron containing aqueous solution obtaining a purified iron containing aqueous solution; and
optionally solidifying said purified iron containing aqueous solution to provide the iron containing compound or iron containing precursor, by drying.
The present invention further relates to iron containing compounds, iron containing precursors, and iron containing aqueous solutions, and their use in battery components.
A method of making sintered components made from an iron-based powder composition and the sintered component per se. The method is especially suited for producing components which will be subjected to wear at elevated temperatures, consequently the components consists of a heat resistant stainless steel with hard phases including chromium carbo-nitrides. Examples of such components are parts in turbochargers for internal combustion engines.
B22F 3/23 - Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sinteringApparatus specially adapted therefor involving a self-propagating high-temperature synthesis or reaction sintering step
C22C 38/04 - Ferrous alloys, e.g. steel alloys containing manganese
C22C 38/34 - Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
C22C 38/40 - Ferrous alloys, e.g. steel alloys containing chromium with nickel
C22C 38/60 - Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium or antimony, or more than 0.04% by weight of sulfur
C22C 33/02 - Making ferrous alloys by powder metallurgy
B22F 1/00 - Metallic powderTreatment of metallic powder, e.g. to facilitate working or to improve properties
B22F 3/16 - Both compacting and sintering in successive or repeated steps
B22F 3/24 - After-treatment of workpieces or articles
B22F 9/04 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor using physical processes starting from solid material, e.g. by crushing, grinding or milling
B22F 1/10 - Metallic powder containing lubricating or binding agentsMetallic powder containing organic material
B22F 3/22 - Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sinteringApparatus specially adapted therefor for producing castings from a slip
An iron-based alloy composition including: boron (B): 1.6-2.4 wt. %; carbon (C): 1.7-3.0 wt. %; molybdenum (Mo): 16.0-19.5 wt. %; nickel (Ni): 3.5-6.5 wt. %; manganese (Mn): below 0.8 wt. %; silicon (Si): 0.2-3.0 wt. %; vanadium (V): 10.8-13.2 wt. %; and balanced with iron (Fe). Also, an item including a substrate portion and a hardfacing coating bonded to the substrate portion, wherein the hardfacing coating is made by an overlay welding process using the iron-based alloy composition.
The present invention relates to an electrically insulated iron-based soft magnetic powder composition, a soft magnetic composite component obtainable from the powder composition and a process for producing the same. Specifically, the invention concerns a soft magnetic powder composition for the preparation of soft magnetic components working at high frequencies, the components being suitable for use e.g. as inductors or reactors for power electronics.
H01F 1/24 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
B22F 1/102 - Metallic powder coated with organic material
B22F 1/16 - Metallic particles coated with a non-metal
H01F 1/147 - Alloys characterised by their composition
H01F 3/08 - Cores, yokes or armatures made from powder
An iron-based alloy composition including: boron (B): 1. 6-2.4 wt. %; carbon (C): 2.2-3.0 wt. %; chromium (Cr): 3.5-5.0 wt. %; manganese (Mn): below 0.8 wt. %; molybdenum (Mo): 16.0-19.5 wt. %; nickel (Ni): 1.0-2.0 wt. %; silicon (Si): 0.2-2.0 wt. %; vanadium (V): 10.8-13.2 wt. %; and balanced with iron (Fe). Further, an item including a substrate portion and a hardfacing coating bonded to the substrate portion, wherein the hardfacing coating is made by an overlay welding process using the iron-based alloy composition.
z′, wherein x′=52.0 to 59.0, y′=41.0 to 48.0, x′+y′=100, and z′=0.1 to 3.0, the process including providing the raw materials of the alloy, melting the raw materials, and forming particles of the alloy by gas atomization of the molten alloy.
B22F 1/05 - Metallic powder characterised by the size or surface area of the particles
B22F 9/08 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
C22C 1/04 - Making non-ferrous alloys by powder metallurgy
Disclosed is a new diffusion-bonded powder consisting of an iron powder having 1-5%, preferably 1.5-4% and most preferably 1.5-3.5% by weight of copper particles diffusion bonded to the surfaces of the iron powder particles. The new diffusion bonded powder is suitable for producing components having high sintered density and minimum variation in copper content.
B22F 1/05 - Metallic powder characterised by the size or surface area of the particles
B22F 3/16 - Both compacting and sintering in successive or repeated steps
B22F 3/24 - After-treatment of workpieces or articles
B22F 9/04 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor using physical processes starting from solid material, e.g. by crushing, grinding or milling
C22C 33/02 - Making ferrous alloys by powder metallurgy
B22F 1/10 - Metallic powder containing lubricating or binding agentsMetallic powder containing organic material
B22F 1/16 - Metallic particles coated with a non-metal
B22F 1/052 - Metallic powder characterised by the size or surface area of the particles characterised by a mixture of particles of different sizes or by the particle size distribution
Particles each having a sinterable core and a polymeric coating on at least a part of the core, wherein the polymeric coating includes a polymer that can be removed via decomposition by heat, catalytically or by solvent treatment, and wherein the polymeric coating is present in an amount of 0.10 to 3.00% by weight, relative to the total weight of the particles, as well as the use of these particles in an additive manufacturing process such as a powder bed and inkjet head 3D printing process. The particles and the process are able to provide a green part having improved strength and are thus suitable for the production of delicate structures which require a high green strength in order to minimize the risk of structural damage during green part handling.
B33Y 70/00 - Materials specially adapted for additive manufacturing
C09D 11/037 - Printing inks characterised by features other than the chemical nature of the binder characterised by the pigment
C09D 11/106 - Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
A distributor device for use in a filling shoe for filling a mould cavity of a powder compression die, the distributor device having an inlet portion connectable to a powder supply; an outlet portion with an outlet opening; and a distributor portion arranged between the inlet portion and the outlet portion. The distributor portion includes one or more guide elements arranged to divide the distributor portion into a plurality of distributor channels. The distributor channels have an input with an input cross-sectional area at an upstream end of the distributor channel and an output with an output cross-sectional area at a downstream end of the distributor channel, wherein the input cross-sectional area differs from the output cross-sectional area for at least one of the distributor channels.
B22F 3/00 - Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sinteringApparatus specially adapted therefor
A feedstock for a 3D manufacturing process, in particular a Fused Filament Fabrication process. The feedstock includes (P) sinterable particles made of a metal, metal alloy, glass, ceramic material, or a mixture thereof; and (B) a binder composition including (b1) 5-15% by weight, relative to the total weight of the binder composition, of a polymeric compatibilizer, and (b2) 85-95% by weight, relative to the total weight of the binder composition, of a polymeric binder component, the polymeric binder component being selected from the group consisting of (b2-1) a polymer mixture or polymer alloy, the mixture or alloy including at least a first and a second polymer; (b2-2) one, two or more block copolymers, including at least a first polymer block and second polymer block; and (b2-3) mixtures of (b2-1) and (b2-2), wherein the amount of sinterable particles P is 40 Vol % or more of the composition.
B29C 64/165 - Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
B22F 1/103 - Metallic powder containing lubricating or binding agentsMetallic powder containing organic material containing an organic binding agent comprising a mixture of, or obtained by reaction of, two or more components other than a solvent or a lubricating agent
20.
Manufacture of tungsten monocarbide (WC) spherical powder
2C breakup with subsequent cooling of the powder in a furnace. And, the production of tungsten monocarbide spherical powder with WC content of more than 70%.
B22F 9/00 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor
B22F 9/08 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
C22C 29/08 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
B22F 9/10 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying using centrifugal force
The present invention concerns an iron-based powder composition comprising, in addition to an iron-based powder, a minor amount of a machinability enhancing additive, said additive comprising at least halloysite. The invention further concerns the use of the machinability enhancing additive and a method for producing an iron-based sintered component for easy machining.
C22C 33/02 - Making ferrous alloys by powder metallurgy
B22F 1/10 - Metallic powder containing lubricating or binding agentsMetallic powder containing organic material
B22F 1/105 - Metallic powder containing lubricating or binding agentsMetallic powder containing organic material containing inorganic lubricating or binding agents, e.g. metal salts
A composite iron-based powder mix suitable for soft magnetic applications such as inductor cores. Also, a method for producing a soft magnetic component and the component produced by the method. An iron-based powder composition including a mixture of: (a) phosphorous coated atomized iron particles which are further coated by a silicate layer; (b) phosphorous coated iron alloy particles, the iron alloy particles of 7% to 13% by weight silicon, 4% to 7% by weight aluminium, the balance being iron; and (c) a silicone resin.
H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
A new iron-based powder containing a plurality of composite particles composed of a ferritic iron or iron-based porous 5 structural particles having at least one particulate friction modifier distributed in the pores and cavities of the structural particles and further containing at least one particulate stabilizer-sealer. The composite particle is especially suited to be used as a functional material in friction formulations such as brake pads and enable replacement of copper or copper-based materials used in such friction 10 material formulations.
B32B 5/16 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer formed of particles, e.g. chips, chopped fibres, powder
B22F 1/00 - Metallic powderTreatment of metallic powder, e.g. to facilitate working or to improve properties
C22C 33/02 - Making ferrous alloys by powder metallurgy
B22F 5/00 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
B22F 1/02 - Special treatment of metallic powder, e.g. to facilitate working, to improve properties; Metallic powders per se, e.g. mixtures of particles of different composition comprising coating of the powder
2/g, wherein the acid-washed iron-based powder has a Fe content of at least 90% by weight. And, a method for reducing the content of contaminants in fluids including the steps of: a) providing the filtering medium, b) bringing one or more contaminated fluid(s) in contact with the filtering medium to reduce the content of contaminants in said one or more fluid(s), c) optionally removing the filtering medium from the one or more fluid(s) with a reduced content of contaminants.
C02F 1/28 - Treatment of water, waste water, or sewage by sorption
B01D 39/06 - Inorganic material, e.g. asbestos fibres, glass beads or fibres
C02F 1/66 - Treatment of water, waste water, or sewage by neutralisationTreatment of water, waste water, or sewage pH adjustment
B01J 20/30 - Processes for preparing, regenerating or reactivating
B01J 20/28 - Solid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof characterised by their form or physical properties
B01D 15/20 - Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to the conditioning of the sorbent material
B01J 20/02 - Solid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof comprising inorganic material
A laser cladding or plasma transferred arc overlay welding process may be used advantageously to apply and to control the material properties of a coating designed for protecting the substrate against wear, corrosion and oxidation at elevated temperature. Furthermore, a laser cladding or plasma transferred arc overlay welding process may be used to apply the coating alloy materials in applications where traditional thermal spray or weld-applied coatings are not practical. By using these welding methods very good bonding is achieved by fusion during welding. At the same time the properties of the clad layer is preserved by the limited dilution typical of these two welding methods compared traditional overlay welding, by e.g. Gas Tungsten Arc Welding and the like.
C22C 19/03 - Alloys based on nickel or cobalt based on nickel
C22C 19/05 - Alloys based on nickel or cobalt based on nickel with chromium
C22C 32/00 - Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
B23K 9/04 - Welding for other purposes than joining, e.g. built-up welding
B23K 26/34 - Laser welding for purposes other than joining
C23C 24/10 - Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
An iron-based powder composition including at least an iron-based powder, and a minor amount of a machinability enhancing additive, said additive including at least one titanate compound. The titanate compound being according to the following formula; MxO*nTiO2, wherein x can be 1 or 2 and n is a number from at least 1 and below 20, preferably below 10. M is an alkali metal such as Li, Na, K or an alkaline earth metal such as Mg, Ca, Ba, or combinations thereof. Further, the use of the machinability enhancing additive and a method for producing an iron-based sintered component for easy machining.
B22F 3/00 - Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sinteringApparatus specially adapted therefor
C22C 29/00 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides
C22C 33/02 - Making ferrous alloys by powder metallurgy
B22F 3/16 - Both compacting and sintering in successive or repeated steps
B22F 3/24 - After-treatment of workpieces or articles
A metal powder composition for making compacted parts, the metal powder composition including (i) sponge iron particles or sponge iron-based particles, and (ii) a lubricant including at least two different fatty acid amides. A process including (i) compacting the metal powder composition, and (ii) sintering the thus obtained compacted metal powder composition to produce a metal product.
The present invention concerns a method of making sintered components made from an iron-based powder composition and the sintered component per se. The method is especially suited for producing components which will be subjected to wear at elevated temperatures, consequently the components consists of a heat resistant stainless steel with hard phases including chromium carbo-nitrides. Examples of such components are parts in turbochargers for internal combustion engines.
B22F 3/23 - Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sinteringApparatus specially adapted therefor involving a self-propagating high-temperature synthesis or reaction sintering step
C22C 38/34 - Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
C22C 38/04 - Ferrous alloys, e.g. steel alloys containing manganese
B22F 9/04 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor using physical processes starting from solid material, e.g. by crushing, grinding or milling
B22F 1/00 - Metallic powderTreatment of metallic powder, e.g. to facilitate working or to improve properties
B22F 3/16 - Both compacting and sintering in successive or repeated steps
B22F 3/24 - After-treatment of workpieces or articles
C22C 38/40 - Ferrous alloys, e.g. steel alloys containing chromium with nickel
B22F 3/22 - Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sinteringApparatus specially adapted therefor for producing castings from a slip
A porous and permeable composite for treatment of contaminated fluids characterized in that said composite includes a body of iron particles and 0.01-10% by weight of at least one functional ingredient distributed and locked in the pores and cavities of the iron body. Also, methods of making a permeable porous composite for water treatment. Also, use of a permeable porous composite for reducing the content of contaminants in a fluid, wherein said fluid is allowed to pass through the permeable composite.
B22F 1/00 - Metallic powderTreatment of metallic powder, e.g. to facilitate working or to improve properties
C02F 1/28 - Treatment of water, waste water, or sewage by sorption
C02F 1/58 - Treatment of water, waste water, or sewage by removing specified dissolved compounds
B01J 20/20 - Solid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbonSolid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof comprising inorganic material comprising carbon obtained by carbonising processes
B01J 20/02 - Solid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof comprising inorganic material
B01J 20/28 - Solid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof characterised by their form or physical properties
B01J 20/30 - Processes for preparing, regenerating or reactivating
B22F 9/04 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor using physical processes starting from solid material, e.g. by crushing, grinding or milling
C22C 33/02 - Making ferrous alloys by powder metallurgy
B01J 20/06 - Solid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group
C22C 47/14 - Making alloys containing metallic or non-metallic fibres or filaments by powder metallurgy, i.e. by processing mixtures of metal powder and fibres or filaments
A material which can be used to manufacture components which exhibit high strength and high wear resistance, at the same time possessing reasonable ductility. The material also has cost advantages compared to other potential metal powder solutions. An iron based powder composition which achieves desired microstructure/properties and associated sliding wear resistance with reduced content of expensive alloying ingredients such as admixed elemental Ni and Copper.
B22F 5/08 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of toothed articles, e.g. gear wheelsManufacture of workpieces or articles from metallic powder characterised by the special shape of the product of cam discs
C22C 38/22 - Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
C22C 33/02 - Making ferrous alloys by powder metallurgy
B22F 1/00 - Metallic powderTreatment of metallic powder, e.g. to facilitate working or to improve properties
B22F 3/00 - Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sinteringApparatus specially adapted therefor
An iron-based powder composition is provided comprising, in addition to an iron-based powder, a minor amount of a machinability improving additive comprising at least one silicate from the group of phyllosilicates. The technology further concerns the use of the machinability improving additive and a method for producing an iron-based sintered part having improved machinability.
A composite iron-based powder suitable for soft magnetic applications such as inductor cores. Also, a method for producing a soft magnetic component and the component produced by the method.
H01F 1/24 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
B22F 1/02 - Special treatment of metallic powder, e.g. to facilitate working, to improve properties; Metallic powders per se, e.g. mixtures of particles of different composition comprising coating of the powder
H01F 1/22 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
C22C 33/02 - Making ferrous alloys by powder metallurgy
H01F 3/08 - Cores, yokes or armatures made from powder
The present invention concerns a filtering medium, a method for the production thereof, the use of said filtering medium and a method for reducing the content of multiple contaminants simultaneously in fluids by means of said filtering medium through a physical barrier, a chemical process or biological process, wherein said filtering medium consists of or comprises at least one of the following: a mixture (A) containing a major part of an iron-based powder and a minor part of a copper based powder, an iron-copper powder alloy (B), and an iron-based porous and permeable composite containing copper (C).
B01D 39/20 - Other self-supporting filtering material of inorganic material, e.g. asbestos paper or metallic filtering material of non-woven wires
B22F 1/00 - Metallic powderTreatment of metallic powder, e.g. to facilitate working or to improve properties
C02F 1/00 - Treatment of water, waste water, or sewage
B01D 15/00 - Separating processes involving the treatment of liquids with solid sorbentsApparatus therefor
B01J 20/02 - Solid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof comprising inorganic material
B01J 20/28 - Solid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof characterised by their form or physical properties
B22F 5/10 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of articles with cavities or holes, not otherwise provided for in the preceding subgroups
C02F 1/28 - Treatment of water, waste water, or sewage by sorption
3. A method for the manufacture of a powder comprises the steps: a) providing a chamber comprising a rotatable crucible, b) adding material into said rotatable crucible, c) melting the material using a plasma arc discharge, d) rotating the crucible to atomize the molten material to form liquid droplets, with subsequent cooling of the droplets to obtain a powder, wherein the material added into said rotatable crucible is heated to a temperature above 40% of the melting temperature of the material before it enters the crucible. It is possible to reduce the current required for melting the stock. Heat losses are decreased, and the spherical powder obtained during atomization becomes more homogeneous in its composition and structure. The cost is reduced.
B01J 2/04 - Processes or devices for granulating materials, in generalRendering particulate materials free flowing in general, e.g. making them hydrophobic by dividing the liquid material into drops, e.g. by spraying, and solidifying the drops in a gaseous medium
B01J 2/18 - Processes or devices for granulating materials, in generalRendering particulate materials free flowing in general, e.g. making them hydrophobic using a vibrating apparatus
C22C 29/08 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
36.
Ferromagnetic powder composition and method for its production
A ferromagnetic powder composition including soft magnetic iron-based core particles, wherein the surface of the core particles is provided with at least one phosphorus-based inorganic insulating layer and then at least partially covered with metal-organic compound(s), wherein the total amount of metal-organic compound(s) is between 0.005 and 0.05% by weight of the powder composition, and wherein the powder composition further includes a lubricant. Further, a process for producing the composition and a method for the manufacturing of soft magnetic composite components prepared from the composition, as well as the obtained component.
H01F 1/20 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
H01F 1/24 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
C04B 35/26 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxides based on ferrites
H01F 1/33 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials mixtures of metallic and non-metallic particlesMagnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metallic particles having oxide skin
B22F 1/02 - Special treatment of metallic powder, e.g. to facilitate working, to improve properties; Metallic powders per se, e.g. mixtures of particles of different composition comprising coating of the powder
H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
H01F 1/26 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated by macromolecular organic substances
37.
Ferromagnetic powder composition and method for its production
2 is an organic moiety and wherein at least one R2 contains at least one amino group; wherein n is the number of repeatable units being an integer between 1 and 20; wherein the x is an integer between 0 and 1; wherein y is an integer between 1 and 2; wherein a metallic or semi-metallic particulate compound having a Mohs hardness of less than 3.5 is adhered to a metal-organic layer; wherein the powder composition further includes a particulate lubricant.
B32B 5/16 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer formed of particles, e.g. chips, chopped fibres, powder
3 and a hall flow rate of at most 30 s/50 g. Also, a method for producing a sintered component with improved strength from the inventive composition, as well as to a heat treated sintered component produced according to said method.
A ferromagnetic powder composition is provided comprising soft magnetic iron-based core particles having an apparent density of 3.2-3.7 g/ml, and wherein the surface of the core particles is provided with a phosphorus-based inorganic insulating layer and at least one metal-organic layer, located outside the first phosphorus-based inorganic insulating layer. A process further is provided for producing the composition and a method for the manufacturing of soft magnetic composite components prepared from the composition, as well as the obtained component.
H01F 1/01 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials
H01F 1/24 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
B22F 1/00 - Metallic powderTreatment of metallic powder, e.g. to facilitate working or to improve properties
B22F 1/02 - Special treatment of metallic powder, e.g. to facilitate working, to improve properties; Metallic powders per se, e.g. mixtures of particles of different composition comprising coating of the powder
H01F 41/02 - Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformersApparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils or magnets
A metal powder composition including: an iron or iron-based powder composition, and a lubricating combination including a substance A, a substance B, and a substance C; wherein: substance A is a polyolefin, substance B is chosen from a group of saturated and unsaturated fatty acid amides, saturated and unsaturated fatty acid bisamides, saturated fatty alcohols and fatty acid glycerols, and substance C is an amide oligomer having a molecular weight between 500 g/mol and 30 000 g/mol; and wherein the amounts of respective substances A, B and C in weight percent of the iron or iron-based powder composition are: 0.05≦A+B<0.4 wt %, C≧0.3 wt %, A+B+C≦2.0 wt %, and the relation between substances A and B is: B/A>0.5. Also, a method of producing a metal powder composition and a method for producing a green component.
B22F 1/00 - Metallic powderTreatment of metallic powder, e.g. to facilitate working or to improve properties
B22F 1/02 - Special treatment of metallic powder, e.g. to facilitate working, to improve properties; Metallic powders per se, e.g. mixtures of particles of different composition comprising coating of the powder
C22C 1/05 - Mixtures of metal powder with non-metallic powder
A brazing filler metal with excellent wetting behavior on stainless steel base material is provided. The brazing filler metal produces a brazed joint with high strength and good corrosion resistance. The brazing filler metal is suitable for brazing stainless steel and other materials where corrosion resistance and high strength is required. Typical examples of applications are heat exchangers and catalytic converters.
if P is less or equal to 8 wt % then Si should be above 6 wt %.
A water-atomized iron-based steel powder is provided which comprises by weight-%: 0.45-1.50 Ni, 0.30-0.55 Mo, less than 0.3 Mn, less than 0.2 Cu, less than 0.1 C, less than 0.25 O, less than 0.5 of unavoidable impurities, and the balance being iron, and where Ni and Mo have been alloyed by a diffusion alloying process.
B22F 1/02 - Special treatment of metallic powder, e.g. to facilitate working, to improve properties; Metallic powders per se, e.g. mixtures of particles of different composition comprising coating of the powder
B22F 3/16 - Both compacting and sintering in successive or repeated steps
C22C 33/02 - Making ferrous alloys by powder metallurgy
C22C 38/04 - Ferrous alloys, e.g. steel alloys containing manganese
C22C 38/08 - Ferrous alloys, e.g. steel alloys containing nickel
A water atomized prealloyed chromium-free, iron-based steel powder is provided which comprises by weight-%: 0.05-0.4 V, 0.09-0.3 Mn, less than 0.1 Cr, less than 0.1 Mo, less than 0.1 Ni, less than 0.2 Cu, less than 0.1 C, less than 0.25 O, and less than 0.5 of unavoidable impurities, with the balance being iron.
An iron-based powder metallurgical composition is provided comprising an iron or iron-based powder and composite lubricant particles, with the composite lubricant particles comprising a core of 10-60% by weight of at least one primary fatty acid amide having more than 18 and not more than 24 carbon atoms and 40-90% by weight of at least one fatty acid bisamide, with the core having nanoparticles of at least one metal oxide adhered thereon. Further provided is a particulate composite lubricant as well as a method of preparing such lubricant.
An iron-based powder composition is provided comprising, in addition to an iron-based powder, a minor amount of a machinability improving additive comprising at least one silicate from the group of phyllosilicates. The technology further concerns the use of the machinability improving additive and a method for producing an iron-based sintered part having improved machinability.
A process for the manufacture of soft magnetic composite components is provided including the steps of: die compacting a powder composition including a mixture of soft magnetic, iron or iron-based powder, core particles of which are surrounded by an electrically insulating, inorganic coating, and an organic lubricant in an amount of 0.05 to 1.5% by weight of the composition, the organic lubricant being free from metal and having a temperature of vaporization less than the decomposition temperature of the coating; ejecting the compacted body from the die; heating the compacted body in an inert atmosphere to a temperature above the vaporization temperature of the lubricant and below the decomposition temperature of the inorganic coating for removing the lubricant from the compacted body, and subjecting the body obtained after heating the compacted body in an inert atmosphere to heat treatment at a temperature between 300 and 600 in water vapor.
H01F 1/24 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
An iron-chromium based brazing filler metal is provided which exhibits an excellent wetting behavior on a stainless steel base material. The brazing filler metal produces a brazed joint which exhibits high strength and good corrosion resistance. The brazing filler metal is suitable for brazing stainless steel and other materials where corrosion resistance and high strength is required. Typical examples of applications are heat exchangers and catalytic converters. The iron-chromium based brazing filler metal powder according to the invention comprises: between 11 and 35 wt % chromium, between 0 and 30 wt % nickel, between 2 and 20 wt % copper, between 2 and 6 wt % silicon, between 4 and 8 wt % phosporous, between 0-10 wt % manganese, and at least 20 wt % iron.
2 is an organic moiety and wherein at least one R2 contains at least one amino group; wherein n is the number of repeatable units being an integer between 1 and 20; wherein the x is an integer between 0 and 1; wherein y is an integer between 1 and 2; wherein a metallic or semi-metallic particulate compound having a Mohs hardness of less than 3.5 is adhered to at least one metal-organic layer; and wherein the powder composition further comprises a particulate lubricant. A process is additionally provided for producing the composition and a method for the manufacturing of soft magnetic composite components prepared from the composition, as well as the obtained component.
B32B 5/16 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer formed of particles, e.g. chips, chopped fibres, powder
49.
Iron-based steel powder composition, method for producing a sintered component and component
A composition comprising water atomised prealloyed iron-based steel powder is provided which steel powder comprises by weight-%: 0.2-1.5 Cr, 0.05-0.4 V, 0.09-0.6 Mn, less than 0.1 Mo, less than 0.1 Ni, less than 0.2 Cu, less than 0.1 C, less than 0.25 O, less than 0.5 of unavoidable impurities, the balance being iron. A method of forming a sintered component, and component additionally are provided.
A powder magnetic core is provided for operating at high frequencies that is obtained by pressure forming an iron-based magnetic powder covered with an insulation film, which has a specific resistance more than 1000, preferably more than 2000, and most preferably more than 3000 μΩm, and a saturation magnetic flux density B above 1.5, preferably above 1.7, and most preferably above 1.9 (T). A method for the preparation of such cores as well as a powder which is suitable for the preparation also are provided.
An iron-based powder metallurgical composition is provided comprising an iron or iron-based powder and a particulate composite lubricant, the composite lubricant comprising particles having a core comprising a solid organic lubricant having fine carbon particles adhered thereon. A particulate composite lubricant and a method for producing the same also are provided.
B22F 1/02 - Special treatment of metallic powder, e.g. to facilitate working, to improve properties; Metallic powders per se, e.g. mixtures of particles of different composition comprising coating of the powder
B22F 3/00 - Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sinteringApparatus specially adapted therefor
53.
Metal powder composition comprising a drying oil binder
A powder metallurgical composition for making compacted parts is provided. Such composition comprises iron or an iron based powder, and a binder comprising a drying oil and a drying agent. In a preferred embodiment graphite also is present.
The present invention relates to a wear resistant iron-based powder, suitable for the production of pressed and sintered components, comprising 10-20% by weight of Cr, 0.5-5% by weight of Mo and 1-2% by weight of C. The powder is characterised in that it includes pre-alloyed water atomized iron-based powder particles and chromium carbide particles diffusion bonded onto said pre-alloyed powder particles. The invention also relates to a method of producing this powder.
2 are the same or different, straight or branched, saturated or unsaturated aliphatic hydrocarbon groups. The invention further concerns a method of making green bodies of the powder metal composition according to the invention, a method of producing a bonded iron-based powder composition, as well as the use of the at least one secondary amide as a lubricating and/or binding agent for iron based powders and the use as a die wall lubricant.
B22F 1/00 - Metallic powderTreatment of metallic powder, e.g. to facilitate working or to improve properties
B22F 1/02 - Special treatment of metallic powder, e.g. to facilitate working, to improve properties; Metallic powders per se, e.g. mixtures of particles of different composition comprising coating of the powder
B22F 3/00 - Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sinteringApparatus specially adapted therefor
B22F 1/00 - Metallic powderTreatment of metallic powder, e.g. to facilitate working or to improve properties
B22F 9/20 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor using chemical processes with reduction of metal compounds starting from solid metal compounds
B22F 9/22 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor using chemical processes with reduction of metal compounds starting from solid metal compounds using gaseous reductors
57.
Composition for producing soft magnetic composites by powder metallurgy
The invention concerns powder compositions consisting of electrically insulated particles of a soft magnetic material of an iron or iron-based powder and 0.1-2% by weight of a lubricant selected from the group consisting of fatty acid amides having 14-22 C atoms. Optionally a thermoplastic binder such as polyphenylene sulphide may be included in the composition. The invention also concerns a method for the preparation of soft magnetic composite components.
H01F 1/20 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
H01F 1/22 - Magnets or magnetic bodies characterised by the magnetic materials thereforSelection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together