Abstract

A welding electrode for use in resistance spot welding an assembly of metal workpieces with curved surfaces and closed or open sections is disclosed. The welding electrode includes a body, a weld face at one end of the body, and contoured curvature forming the weld face. The contoured curvature is configured to seat around the curved surfaces of the metal workpieces when the weld face is pressed against the workpieces during a resistance spot weld event. When brought into contact with the curved surface of the workpiece, the electrode has an optimal contact area, which improves the spot weld process by improving the pressure and current distributions.

IPC Classes  ?

• B23K 35/02 - Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
• B23K 11/11 - Spot welding
• B23K 11/30 - Features relating to electrodes

Abstract

A welding electrode for use in resistance spot welding an assembly of metal workpieces with curved surfaces and closed or open sections is disclosed. The welding electrode includes a body, a weld face at one end of the body, and contoured curvature forming the weld face. The contoured curvature is configured to seat around the curved surfaces of the metal workpieces when the weld face is pressed against the workpieces during a resistance spot weld event. When brought into contact with the curved surface of the workpiece, the electrode has an optimal contact area, which improves the spot weld process by improving the pressure and current distributions.

IPC Classes  ?

• B23K 11/30 - Features relating to electrodes

Abstract

A multi-tiered weld program that is effective in resistance spot welding of dissimilar materials is disclosed. The process is repeatable across a multitude of grades/thicknesses, and number of sheets of conductive materials, and is possible to perform with traditional weld tooling and electrodes. Different size/ different material/ different contact face geometries weld surfaces are used to balance thermal properties of the materials, and the process is designed to create a small, consistent Intermetallic Compound (IMC) that is effective in holding two different conductive materials together with a high level of strength that is suitable for industrial mass production. The multi-tiered resistance spot weld process preheats, welds, and cools the samples to control the formation of the IMC that is formed therein.

IPC Classes  ?

• B23K 11/11 - Spot welding
• B23K 11/18 - Resistance weldingSevering by resistance heating taking account of the properties of the material to be welded of non-ferrous metals
• B23K 11/20 - Resistance weldingSevering by resistance heating taking account of the properties of the material to be welded of different metals
• B23K 103/20 - Ferrous alloys and aluminium or alloys thereof
• H05B 3/03 - Electrodes

Abstract

A multi-tiered weld program that is effective in resistance spot welding of dissimilar materials is disclosed. The process is repeatable across a multitude of grades/thicknesses, and number of sheets of conductive materials, and is possible to perform with traditional weld tooling and electrodes. Different size/different material/different contact face geometries weld surfaces are used to balance thermal properties of the materials, and the process is designed to create a small, consistent Intermetallic Compound (IMC) that is effective in holding two different conductive materials together with a high level of strength that is suitable for industrial mass production. The multi-tiered resistance spot weld process preheats, welds, and cools the samples to control the formation of the IMC that is formed therein.

IPC Classes  ?

• B23K 11/20 - Resistance weldingSevering by resistance heating taking account of the properties of the material to be welded of different metals
• B23K 11/11 - Spot welding

Abstract

Texture for breaking oxide layers on an electrode and a tool applying texture to an electrode is disclosed. The tool may be used during a pattern creating process where the texture is applied to the electrode tip, or may be used during a re-conditioning process where a new texture is applied to a deteriorated electrode tip. The textured surface may include a pattern of raised or depressed features (teeth, knurls, protrusions, depressions, ridges, asperities, cross-hatches, parallel or non-parallel lines, star shapes, triangles, hexagons, etc.). The tool includes a plate having an upper side and a lower side, and a texture surface is arranged on one or both of the upper and lower sides of the tool. The tool's texture surface may include various asperities or patterns, which are imprinted onto the electrode tips by squeezing the electrodes against the upper and lower sides of the tool.

IPC Classes  ?

• B23K 11/36 - Auxiliary equipment
• B23K 11/11 - Spot welding

Abstract

Texture for breaking oxide layers on an electrode and a tool applying texture to an electrode is disclosed. The tool may be used during a pattern creating process where the texture is applied to the electrode tip, or may be used during a re-conditioning process where a new texture is applied to a deteriorated electrode tip. The textured surface may include a pattern of raised or depressed features (teeth, knurls, protrusions, depressions, ridges, asperities, cross-hatches, parallel or non-parallel lines, star shapes, triangles, hexagons, etc.). The tool includes a plate having an upper side and a lower side, and a texture surface is arranged on one or both of the upper and lower sides of the tool. The tool's texture surface may include various asperities or patterns, which are imprinted onto the electrode tips by squeezing the electrodes against the upper and lower sides of the tool.

IPC Classes  ?

• B23K 11/11 - Spot welding
• B23K 11/31 - Electrode holders
• B23K 11/36 - Auxiliary equipment

Abstract

Texture for breaking oxide layers on an electrode and a tool applying texture to an electrode is disclosed. The tool may be used during a pattern creating process where the texture is applied to the electrode tip, or may be used during a re-conditioning process where a new texture is applied to a deteriorated electrode tip. The textured surface may include a pattern of raised or depressed features (teeth, knurls, protrusions, depressions, ridges, asperities, cross-hatches, parallel or non-parallel lines, star shapes, triangles, hexagons, etc.). The tool includes a plate having an upper side and a lower side, and a texture surface is arranged on one or both of the upper and lower sides of the tool. The tool's texture surface may include various asperities or patterns, which are imprinted onto the electrode tips by squeezing the electrodes against the upper and lower sides of the tool.

IPC Classes  ?

• B23K 11/11 - Spot welding
• B23K 11/31 - Electrode holders
• B23K 11/36 - Auxiliary equipment