Ways for controlling a level of a product in a container are provided that include engaging an exterior surface of the container containing the product at a first product level. A pulling force is applied to the exterior surface of the container to cause the container to change from a first volume to a second volume. Cessation of the force results in the container containing the product at a second product level. The second product level can provide an accurate and reproducible final product level in the container.
A molded container of plastic material. The molded container including a neck finish defining an opening into the molded container, a body extending from the neck finish and including a shoulder adjacent the neck finish, a base defining a closed end of the container, and a sidewall extending between the shoulder and the base. Formed on a surface of the container and being defined by the plastic material is a molded surface texture pattern.
A method of thermal imaging a preform for a blow molding operation is provided. The method involves heating a preform and measuring its temperature along is longitudinal axis and around its circumference and converting the temperature measurements into a two-dimensional thermal image.
A method of heating a preform for a blow molding operation is provided. The method involves inspecting a preform upon entry into a system, heating the preform, measuring a preform temperature along is longitudinal axis and around its circumference, and optimizing the heating step according to a comparison of data from the inspection and measuring steps to ensure subsequent optimization of the heating of subsequent preforms.
Systems and methods for making a reduced material container are provided that hold a preform adjacent to an open end of the preform, stretch the preform, close a mold about the stretched preform to form a truncated preform, and introduce a pressurized fluid into the truncated preform to expand the truncated preform and form the reduced material container. A stretch rod can be inserted into the preform to mechanically stretching the preform. The mold accepts the preform at a first end thereof, has an open state and a closed state, and the closed state forms a cavity defining an internal surface having a second end located remotely from the first end. A first length is defined by a distance between the first end and the second end, the stretch rod mechanically stretching the preform to a second length, the second length being greater than the first length.
A method and system for manufacturing containers are disclosed. The system includes one or more manufacturing cells comprised of an unloading station, a queuing/sequencing station, a heating station, an unloading station, and a molding station. The queuing/sequencing station utilizes a plurality of carrier shuttles configured to traverse a platform comprised of a plurality of induction coil sections. Each of the carrier shuttles is provided with a preform mount for receiving a preform thereon. The preforms are selected and the carrier shuttles are arranged in accordance with a predetermined sequence. At least one heater of the heating station is disposed over one of the induction coil sections and adapted to heat the preform. The heated preforms are transported by the carrier shuttles from the heating station to an unloading station, which transitions them to the molding station for a fluid (e.g., gas or liquid) blow molding operation to form the containers.
A method and system for manufacturing containers are disclosed. The system includes one or more manufacturing cells comprised of an unloading station, a queuing/sequencing station, a heating station, an unloading station, and a molding station. The queuing/sequencing station utilizes a plurality of carrier shuttles configured to traverse a platform comprised of a plurality of induction coil sections. Each of the carrier shuttles is provided with a preform mount for receiving a preform thereon. The preforms are selected and the carrier shuttles are arranged in accordance with a predetermined sequence. At least one heater of the heating station is disposed over one of the induction coil sections and adapted to heat the preform. The heated preforms are transported by the carrier shuttles from the heating station to an unloading station, which transitions them to the molding station for a fluid (e.g., gas or liquid) blow molding operation to form the containers.
A method and system for manufacturing containers are disclosed. The system includes one or more manufacturing cells comprised of an unloading station, a queuing/sequencing station, a heating station, an unloading station, and a molding station. The queuing/sequencing station utilizes a plurality of carrier shuttles configured to traverse a platform comprised of a plurality of induction coil sections. Each of the carrier shuttles is provided with a preform mount for receiving a preform thereon. The preforms are selected and the carrier shuttles are arranged in accordance with a predetermined sequence. At least one heater of the heating station is disposed over one of the induction coil sections and adapted to heat the preform. The heated preforms are transported by the carrier shuttles from the heating station to an unloading station, which transitions them to the molding station for a fluid (e.g., gas or liquid) blow molding operation to form the containers.
Ways to produce a container (315, 415, 515, 720, 815, 915) having a shaped tail (610, 910) are provided that include blow molding a precursor having a tail (105, 110, 205, 310, 410, 510, 715, 810, 910) and shaping the tail (105, 110, 205, 310, 410, 510, 715, 810, 910) to form the shaped tail (610, 910). Various types of blow molding can employ various types of precursors having tails (510). Injection blow molding can be used where a preform (105, 200, 305, 405, 505) having a tail (105, 110, 205, 310, 410, 510, 715, 810, 910) is optionally longitudinally stretched and is expanded with a gas or a liquid. Extrusion blow molding can be used where a parison (705) having a tail (105, 110, 205, 310, 410, 510, 715, 810, 910) is expanded. A tail (105, 110, 205, 310, 410, 510, 715, 810, 910) shaping means can be part of the blow molding process or can be employed after the container (315, 415, 515, 720, 815, 915) is produced from the precursor having the tail (105, 110, 205, 310, 410, 510, 715, 810, 910). The shaped tail (610, 910) can impart functionality to the container (315, 415, 515, 720, 815, 915), including where the tail (105, 110, 205, 310, 410, 510, 715, 810, 910) is shaped into a coupling point that can serve as an attachment point, hanging point, or hook, for example.
Ways to produce a plurality of preform (5) temperature profiles are provided that employ systems having a first heating means, a second heating means, and a first transfer means. The a first heating means has a first preform (5) path, imparts a first temperature profile to a preform (5) passing through the first preform (5) path, and has a first dispensing means configured to selectively dispense the preform (5) passing through at least a portion of the first preform (5) path. The second heating means has a second preform (5) path, imparts a second temperature profile to a preform (5) passing through the second preform (5) path, and has a second dispensing means configured to selectively dispense the preform (5) passing through at least a portion of the second preform (5) path. The first transfer means selectively transfers a preform (5) between the first preform (5) path and the second preform (5) path.
Ways for controlling a level of a product in a container are provided that include engaging an exterior surface of the container containing the product at a first product level. A force is applied to the exterior surface of the container to cause the container to change from a first volume to a second volume. Cessation of the force results in the container containing the product at a second product level. The second product level can provide an accurate and reproducible final product level in the container.
Ways for simultaneously forming and filling a container with a liquid product are provided that include a mold cavity, a dispensing means, a blow nozzle, a conduit, and a hydrophobic surface. The mold cavity defines an internal surface and accepts a preform. The dispensing means receives the liquid product and dispenses a charge of the liquid product. The blow nozzle transfers the charge of the liquid product dispensed from the dispensing means into the preform to urge the preform to expand toward the internal surface of the mold cavity and form a resultant container. The liquid product remains within the container as an end product. The conduit fluidly couples the dispensing means to the blow nozzle. The hydrophobic surface contacts the liquid product when the system simultaneously forms and fills the container, where the hydrophobic surface forms part of the dispensing means, the blow nozzle, and/or the conduit.
Ways for simultaneously forming and filling a container with a product are provided that include a mold cavity, a two-stage injection unit, and a blow nozzle. The mold cavity defines an internal surface and is configured to accept a preform. The two-stage injection unit receives and dispenses the product where a first stage includes an extruder and a second stage includes an accumulator. The extruder imparts mechanical energy to the product to reduce a viscosity of the product and transfers the reduced-viscosity product to the accumulator. The accumulator receives the reduced-viscosity product from the extruder and dispenses a charge of the reduced-viscosity product. The blow nozzle transfers the charge of the reduced-viscosity product dispensed from the accumulator into the preform to urge the preform to expand toward the internal surface of the mold cavity and form a resultant container.
A method of hydraulically blow molding a container from a preform using a liquid end product as a liquid blow medium. The method includes the steps of hydraulically blow molding a formed and filled container from a preform using the liquid blow medium and engaging a fluid tight seal with the container while the container is retained within a mold in the forming station. The engaging of the seal includes engaging an axially extending ring of the seal in one of a press-fit or frictional engagement with an inner surface of the container such that the seal is retained on the container by that engagement.
A method of thermal imaging a preform for a blow molding operation is provided. The method involves heating a preform and measuring its temperature along is longitudinal axis and around its circumference and converting the temperature measurements into a two-dimensional thermal image.
A method of heating a preform for a blow molding operation is provided. The method involves inspecting a preform upon entry into a system, heating the preform, measuring a preform temperature along is longitudinal axis and around its circumference, and optimizing the heating step according to a comparison of data from the inspection and measuring steps to ensure subsequent optimization of the heating of subsequent preforms.
A closed-loop method of heating a preform for a blow molding operation is provided. The method involves inspecting a preform upon entry into a system, heating the preform, measuring a preform temperature along its longitudinal axis and around its circumference, heating the preform again, measuring a preform temperature again along its longitudinal axis and around its circumference, comparing the second temperature measurement to a known, acceptable temperature measurement, and optimizing the heating step(s) to ensure subsequent optimization of the heating of subsequent preforms.
Ways for simultaneously forming and filling a container are provided. A hydraulic intensifier (60) receives a first liquid (18) and dispenses the first liquid (18) at a first pressure, where a moveable member (62) having a first surface (64) contacts the first liquid (18) and a second surface (66) contacts a second liquid (68). The second liquid (68) provides a second pressure on the second surface (66) so that the first pressure is applied to the first liquid (18) by the first surface (64). The first surface (64) has a smaller area than the second surface (66) and the first pressure is greater than the second pressure. A blow nozzle (22) transfers the first liquid (18) at the first pressure into a preform (12) within a mold cavity (16) to urge the preform (12) to expand toward an internal surface (34) of the mold cavity (16) and form a resultant container. The first liquid (18) remains within the container as an end product.
Ways of simultaneously forming and filling a container include and/or use a mold (14), a pressure source (20), a blow nozzle (22), and one or more dampening means. The mold (14) has a cavity defining an internal surface and is configured to accept a preform (12). The pressure source (20) is configured to provide a pressurized liquid (18). The blow nozzle (22) is configured to receive the pressurized liquid (18) from the pressure source (20) and transfer the pressurized liquid (18) into the preform (12) to urge the preform (12) to expand toward the internal surface of the mold cavity (16) and form a resultant container, where the liquid (86, 96) remains within the container as an end product. The one or more dampening means is/are configured to reduce water hammer, for example, by coupling such dampening means to one of the blow nozzle (22) and the mold (14).
Systems and methods for making a reduced material container (105) are provided that hold a preform (130) adjacent to an open end (165) of the preform (130), stretch the preform (130), close a mold (110, 120) about the stretched preform (175) to form a truncated preform (185), and introduce a pressurized fluid (160) into the truncated preform (185) to expand the truncated preform (185) and form the reduced material container (105). A stretch rod (125) can be inserted into the preform (130) to mechanically stretching the preform (130). The mold (110, 120) accepts the preform (130) at a first end (135) thereof, has an open state and a closed state, and the closed state forms a cavity (140) defining an internal surface (145) having a second end (150) located remotely from the first end (135). A first length (155) is defined by a distance between the first end (135) and the second end (150), the stretch rod (125) mechanically stretching the preform (130) to a second length (170), the second length (170) being greater than the first length (155).
A molded container of plastic material. The molded container including a neck finish defining an opening into the molded container, a body extending from the neck finish and including a shoulder adjacent the neck finish, a base defining a closed end of the container, and a sidewall extending between the shoulder and the base. Formed on a surface of the container and being defined by the plastic material forming the container are a series of raised dots defining a tactile writing feature.
An injection device for simultaneously forming and filling a container by injecting a pressurized liquid in a preform. The device includes a molding cavity, a pressurized liquid source and an injection nozzle in fluidic communication with the pressurized liquid source. The injection nozzle is arranged to be placed in fluidic communication with a preform in the molding cavity. A liquid injection circuit is defined by the injection nozzle, the pressurized liquid source and the preform. Also provided is a volume measuring feature for measuring the volume of liquid injected in the preform from the pressurized liquid source and a pressure measuring feature for measuring the pressure in the liquid injection circuit.
A method for forming containers from preforms. The method includes loading successive preforms into successive molds at a mold loading station, each mold having a mold cavity in the shape of the containers to be produced. The containers being formed in a forming station by injecting a gaseous or liquid fluid into the preform in order to expand the preform and acquires the shape of the container defined by the mold cavity. The steps performed at the mold loading station and the forming station are distinct from each other, and a transferring step occurs at a transferring station arranged between the mold loading station and the forming station where successive molds containing the preforms are transferred from the mold loading station to the forming station.
Ways to produce a plurality of preform (5) temperature profiles are provided that employ systems having a first heating means, a second heating means, and a first transfer means. The a first heating means has a first preform (5) path, imparts a first temperature profile to a preform (5) passing through the first preform (5) path, and has a first dispensing means configured to selectively dispense the preform (5) passing through at least a portion of the first preform (5) path. The second heating means has a second preform (5) path, imparts a second temperature profile to a preform (5) passing through the second preform (5) path, and has a second dispensing means configured to selectively dispense the preform (5) passing through at least a portion of the second preform (5) path. The first transfer means selectively transfers a preform (5) between the first preform (5) path and the second preform (5) path.
Ways for controlling a level of a product in a container are provided that include engaging an exterior surface of the container containing the product at a first product level. A force is applied to the exterior surface of the container to cause the container to change from a first volume to a second volume. Cessation of the force results in the container containing the product at a second product level. The second product level can provide an accurate and reproducible final product level in the container.
Ways for simultaneously forming and filling a container with a product are provided that include a mold cavity, a two-stage injection unit, and a blow nozzle. The mold cavity defines an internal surface and is configured to accept a preform. The two-stage injection unit receives and dispenses the product where a first stage includes an extruder and a second stage includes an accumulator. The extruder imparts mechanical energy to the product to reduce a viscosity of the product and transfers the reduced-viscosity product to the accumulator. The accumulator receives the reduced-viscosity product from the extruder and dispenses a charge of the reduced-viscosity product. The blow nozzle transfers the charge of the reduced-viscosity product dispensed from the accumulator into the preform to urge the preform to expand toward the internal surface of the mold cavity and form a resultant container.
Ways for simultaneously forming and filling a container with a liquid product are provided that include a mold cavity, a dispensing means, a blow nozzle, a conduit, and a hydrophobic surface. The mold cavity defines an internal surface and accepts a preform. The dispensing means receives the liquid product and dispenses a charge of the liquid product. The blow nozzle transfers the charge of the liquid product dispensed from the dispensing means into the preform to urge the preform to expand toward the internal surface of the mold cavity and form a resultant container. The liquid product remains within the container as an end product. The conduit fluidly couples the dispensing means to the blow nozzle. The hydrophobic surface contacts the liquid product when the system simultaneously forms and fills the container, where the hydrophobic surface forms part of the dispensing means, the blow nozzle, and/or the conduit.
Ways to produce a container (315, 415, 515, 720, 815, 915) having a shaped tail (610, 910) are provided that include blow molding a precursor having a tail (105, 110, 205, 310, 410, 510, 715, 810, 910) and shaping the tail (105, 110, 205, 310, 410, 510, 715, 810, 910) to form the shaped tail (610, 910). Various types of blow molding can employ various types of precursors having tails (510). Injection blow molding can be used where a preform (105, 200, 305, 405, 505) having a tail (105, 110, 205, 310, 410, 510, 715, 810, 910) is optionally longitudinally stretched and is expanded with a gas or a liquid. Extrusion blow molding can be used where a parison (705) having a tail (105, 110, 205, 310, 410, 510, 715, 810, 910) is expanded. A tail (105, 110, 205, 310, 410, 510, 715, 810, 910) shaping means can be part of the blow molding process or can be employed after the container (315, 415, 515, 720, 815, 915) is produced from the precursor having the tail (105, 110, 205, 310, 410, 510, 715, 810, 910). The shaped tail (610, 910) can impart functionality to the container (315, 415, 515, 720, 815, 915), including where the tail (105, 110, 205, 310, 410, 510, 715, 810, 910) is shaped into a coupling point that can serve as an attachment point, hanging point, or hook, for example.
An apparatus and method for simultaneously forming and filling a plastic container without the use of a mold forming a mold cavity (116, 16) is provided. A pressure source (120, 20) includes an inlet (146, 150, 46, 50) and a piston-like device (140, 40). The piston-like device (140, 40) is moveable in a first direction wherein liquid is drawn into the pressure source (120, 20) through the inlet (146, 150, 46, 50) and in a second direction wherein the liquid is urged toward the preform (112, 12). A blow nozzle (122, 22) may be adapted to receive the liquid from the pressure source (120, 20) and transfer the liquid at high pressure (P2) into the preform (112, 12) thereby urging the preform (112, 12) to freely expand until an unopened end thereof contacts a platen (118). The platen (118) forms a bottom in a resultant container. The liquid remains within the container as an end product.
A method of making a container via a simultaneous filling and forming of the container with a liquid product is disclosed. The method comprises the steps of extruding a parison (12, 2), capturing a portion of the parison (12, 2) within a mold (15), and inflating the captured portion of the parison (12, 2) against the mold (15). The captured portion of the parison (12, 2) is inflated against the mold (15) by introducing the liquid product into an interior of the captured portion of the parison (12, 2), wherein the liquid product forms an end product to be sealed within the resultant container.
A method of forming a container (1) and a container (1) formed thereby. A preform (2), having a generally cylindrical body (60, 8) extending between a closed end (12) and an open mouth, is placed within a mold (20, 22) having surfaces corresponding in shape to the desired container (1). An incompressible medium, which is the end product that remains in the molded container (1), is injected under pressure into the preform (2). Under the influence of the incompressible medium, the preform (2) is expanded into contact with the surfaces defining the cavity, simultaneously forming and filling the container (1). During expanding of the preform (2), portions of the plastic material are forced into a series of recesses (72) defined in the cavity surface (82, 85). With the incompressible medium contained therein, the container (1) is removed from the mold (20, 22) and including a series of raised dots corresponding to the series of recesses (72) defined in the cavity surface (82, 85). A method of forming a container (1) and a container (1) formed thereby. A preform (2), having a generally cylindrical body (60, 8) extending between a closed end (12) and an open mouth, is placed within a mold (20, 22) having a surfaces corresponding in shape to the desired container (1). An incompressible medium, which is the end product that remains in the molded container (1), is injected under pressure into the preform (2). Under the influence of the incompressible medium, the preform (2) is expanded into contact with the surfaces defining the cavity, simultaneously forming and filling the container (1). During expanding of the preform (2), portions of the plastic material are forced into a series of recesses (72) defined in the cavity surface (82, 85). With the incompressible medium contained therein, the container (1) is removed from the mold (20, 22) and including a series of raised dots corresponding to the series of recesses (72) defined in the cavity surface (82, 85).
Ways for simultaneously forming and filling a container are provided. A hydraulic intensifier (60) receives a first liquid (18) and dispenses the first liquid (18) at a first pressure, where a moveable member (62) having a first surface (64) contacts the first liquid (18) and a second surface (66) contacts a second liquid (68). The second liquid (68) provides a second pressure on the second surface (66) so that the first pressure is applied to the first liquid (18) by the first surface (64). The first surface (64) has a smaller area than the second surface (66) and the first pressure is greater than the second pressure. A blow nozzle (22) transfers the first liquid (18) at the first pressure into a preform (12) within a mold cavity (16) to urge the preform (12) to expand toward an internal surface (34) of the mold cavity (16) and form a resultant container. The first liquid (18) remains within the container as an end product.
Ways of simultaneously forming and filling a container include and/or use a mold (14), a pressure source (20), a blow nozzle (22), and one or more dampening means. The mold (14) has a cavity defining an internal surface and is configured to accept a preform (12). The pressure source (20) is configured to provide a pressurized liquid (18). The blow nozzle (22) is configured to receive the pressurized liquid (18) from the pressure source (20) and transfer the pressurized liquid (18) into the preform (12) to urge the preform (12) to expand toward the internal surface of the mold cavity (16) and form a resultant container, where the liquid (86, 96) remains within the container as an end product. The one or more dampening means is/are configured to reduce water hammer, for example, by coupling such dampening means to one of the blow nozzle (22) and the mold (14).
Systems and methods for making a reduced material container (105) are provided that hold a preform (130) adjacent to an open end (165) of the preform (130), stretch the preform (130), close a mold (110, 120) about the stretched preform (175) to form a truncated preform (185), and introduce a pressurized fluid (160) into the truncated preform (185) to expand the truncated preform (185) and form the reduced material container (105). A stretch rod (125) can be inserted into the preform (130) to mechanically stretching the preform (130). The mold (110, 120) accepts the preform (130) at a first end (135) thereof, has an open state and a closed state, and the closed state forms a cavity (140) defining an internal surface (145) having a second end (150) located remotely from the first end (135). A first length (155) is defined by a distance between the first end (135) and the second end (150), the stretch rod (125) mechanically stretching the preform (130) to a second length (170), the second length (170) being greater than the first length (155).
An apparatus for forming a container from a preform and delivering a predetermined volume of a liquid end product, formed by the addition of first and second liquid products, into the container. The apparatus includes a heating oven to heat the preform, a mold defining a cavity in the shape of the container, a stretch member coupled to an actuator to stretch the preform in the mold, an injection head configured to inject the second liquid product through the mouth of the preform so as to cause expansion of the preform within the mold thereby obtaining the container, and a preform filler to at least partially fill the preform with the first liquid prior to injecting of the second liquid product and before expanding of the preform into the container.
A method of fabricating a container from a substantially tubular preform. The preform is preheated to a temperature above the glass-transition temperature of the preform and placed in an expansion zone configured to accommodate the preform and in fluid communication with the nozzle of an injection head. The expansion zone is disposed adjacent to the nozzle and about the longitudinal axis defined by the injection head. A volume of an injection liquid is injected from the injection head into the preform cavity of the preform while the preform is in the expansion zone and the preform is expanded, while still in the expansion zone, into a container. Concurrently with the injecting and expanding of the preform, the preform is heated by energizing a plurality of infrared-emitting elements disposed about the preform and projecting infrared radiation into the expansion zone.
A method of forming a container from a plastic preform while using a liquid as a blow medium. During the method, liquid is withdrawn from the container to reduce pressure within the container prior to disengaging of the injection head from the container. In one aspect the method involves the opening of a recirculation valve to reduce the pressure. The opening of the recirculation valve allowing air dispersed within the liquid to rise to the top of the container before disengaging of a forming head from the container. As a result, splashing and spillage of liquid from the neck of the container is eliminated when the forming head disengages from the container.
Systems and methods for simultaneously forming and filling a container are provided where a pressure source is accelerated from an initial state to attain a predefined process speed while applying pressure to a volume of fluid. The volume of fluid is fluidly coupled to a preform upon attaining the predefined process speed, the pressure source directs at least a portion of the volume of fluid into the preform and stretching the preform to form the container, where the container includes at least the portion of the volume of fluid. The volume of fluid is fluidly decoupled from the container and the pressure source is then decelerated from the predefined process speed toward the initial state.
An apparatus and method for simultaneously forming and filling a plastic container without the use of a mold forming a mold cavity (116, 16) is provided. A pressure source (120, 20) includes an inlet (146, 150, 46, 50) and a piston-like device (140, 40). The piston-like device (140, 40) is moveable in a first direction wherein liquid is drawn into the pressure source (120, 20) through the inlet (146, 150, 46, 50) and in a second direction wherein the liquid is urged toward the preform (112, 12). A blow nozzle (122, 22) may be adapted to receive the liquid from the pressure source (120, 20) and transfer the liquid at high pressure (P2) into the preform (112, 12) thereby urging the preform (112, 12) to freely expand until an unopened end thereof contacts a platen (118). The platen (118) forms a bottom in a resultant container. The liquid remains within the container as an end product.
A method of making a container via a simultaneous filling and forming of the container with a liquid product is disclosed. The method comprises the steps of extruding a parison (12, 2), capturing a portion of the parison (12, 2) within a mold (15), and inflating the captured portion of the parison (12, 2) against the mold (15). The captured portion of the parison (12, 2) is inflated against the mold (15) by introducing the liquid product into an interior of the captured portion of the parison (12, 2), wherein the liquid product forms an end product to be sealed within the resultant container.
An apparatus and method for simultaneously forming and filling a plastic container without the use of a mold forming a mold cavity (116, 16) is provided. A pressure source (120, 20) includes an inlet (146, 150, 46, 50) and a piston-like device (140, 40). The piston- like device (140, 40) is moveable in a first direction wherein liquid is drawn into the pressure source (120, 20) through the inlet (146, 150, 46, 50) and in a second direction wherein the liquid is urged toward the preform (112, 12). A blow nozzle (122, 22) may be adapted to receive the liquid from the pressure source (120, 20) and transfer the liquid at high pressure (P2) into the preform (112, 12) thereby urging the preform (112, 12) to freely expand until an unopened end thereof contacts a platen (118). The platen (118) forms a bottom in a resultant container. The liquid remains within the container as an end product.
A machine for producing a container from a preform having a body and a neck defining an inner cylindrical opening. The machine includes a container forming and filling station where the preform is placed in a mold having a molding cavity and a forming liquid is injected into the preform thereby forming and filling the container with a liquid. Prior to forming of the container, an extension device is attached to the neck of the preform thereby forming an assembly. The extension device includes a connection part for attaching to the preform and an extension part defining an inner opening extending in the continuity of the inner opening of the neck of the preform. The extension device remains attached to the neck of the preform at least during the forming and the filling of the container.
B29C 49/46 - Component parts, details or accessoriesAuxiliary operations characterised by using particular environment or blow fluids other than air
B65B 7/28 - Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
B65B 3/02 - Machines characterised by the incorporation of means for making the containers or receptacles
B65B 3/10 - Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material
B65B 51/22 - Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means
B29C 49/22 - Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mouldApparatus therefor using multilayered preforms or parisons
A method comprising a first injection step, wherein a first predetermined volume of pressurized liquid is injected into the preform, the predetermined volume corresponding to a fraction of the container volume, the first injection step causing an expansion of the preform into a first intermediate container. The method further comprising a second injection step, wherein, once the first predetermined volume of liquid has been injected, the liquid injection speed is reduced and the pressurized liquid is further injected in the first intermediate container until a predetermined switch pressure in the liquid injection circuit is reached, the second injection step causing an expansion of the first intermediate container into a second intermediate container, and —a third injection step starting once the predetermined switch pressure is reached, wherein the liquid injection speed is decelerated until the liquid injection is stopped.
An injection device for injecting a pressurized liquid into a preform and forming a container. The injection device including a piston device having a piston body and a piston head arranged to reciprocate in the piston body and to fluidly isolate an inner chamber of the piston device. The piston body having a recess portion defining a location where the piston head is not in liquid tight contact with the piston body such that liquid can flow from the inner chamber to a part of the piston body on an opposite the inner chamber. The injection device being arranged for driving the piston head in the recess portion in a clean-in-place (CIP) configuration.
A method for simultaneously forming and filling a container by injecting a pressurized liquid in a preform. The method includes placing the preform in a mold and injecting the pressurized liquid into the preform such that the liquid expands the preform and urges the wall of the preform against the wall of the molding cavity forming the preform into a container and the container is filled with liquid. A swirl imparting element extends in the injection flow and imparts a swirl flow on the pressurized liquid such that the pressurized liquid applies a centrifugal force on the wall of the preform during forming and filling of the preform, thereby promoting a radial expansion of the preform in radial planes substantially perpendicular to the preform axis.
A method and a preform for blow molding to form a plastic container are disclosed, the preform having a coating formed on an inner surface thereof. The coating reduces a loss of heat energy from the heated preform during expansion thereof to ensure the preform maintains a temperature at or above the phase change/solidification temperature of the material forming the preform.
B65B 3/02 - Machines characterised by the incorporation of means for making the containers or receptacles
B29B 11/14 - Making preforms characterised by structure or composition
B29C 49/00 - Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mouldApparatus therefor
B29C 49/02 - Combined blow-moulding and manufacture of the preform or the parison
B29C 49/22 - Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mouldApparatus therefor using multilayered preforms or parisons
B29C 49/46 - Component parts, details or accessoriesAuxiliary operations characterised by using particular environment or blow fluids other than air
B29K 23/00 - Use of polyalkenes as moulding material
Systems and methods for simultaneously forming and filling a container are provided where a pressure source is accelerated from an initial state to attain a predefined process speed while applying pressure to a volume of fluid. The volume of fluid is fluidly coupled to a preform upon attaining the predefined process speed, the pressure source directs at least a portion of the volume of fluid into the preform and stretching the preform to form the container, where the container includes at least the portion of the volume of fluid. The volume of fluid is fluidly decoupled from the container and the pressure source is then decelerated from the predefined process speed toward the initial state.
A liquid blow molding device for liquid blow molding a resin preform into a container having a predetermined shape. The liquid blow molding device includes a mold in which the preform is disposed; a stretch rod that axially stretches the preform disposed in the mold (; and a pressurized liquid supply that supplies a pressurized liquid to the preform. The liquid blow molding device operates such that the amount of the liquid supplied from the pressurized liquid supply to the inside of the preform before completing the stretching of the preform by the stretch rod (22) is 50% or less of the amount of the liquid to be filled in the container after the completion of the liquid blow molding.
A method for fabricating containers wherein a molding apparatus is provided having a plurality of mold segments, each of which has two substantially opposite faces that form a mold cavity when abutted against an opposite face of an adjacent mold segment. A first mold segment is passed through a manipulation zone at an increased speed to open the mold cavity between the first and second mold segments. After a preform is positioned within the mold cavity, a second mold segment is passed through the manipulation zone at an increased speed to abut a face of the first mold segment against an opposite face of the second mold segment. A volume of a liquid is next injected into the preform, expanding the preform and forming the container. These steps are repeated and a container produced during the previous iteration is removed during an extracting step in an extracting manipulation zone.
A method and molding system for hydraulic blow molding of a container from a preform. The method precharges the molding medium within a fill head unit to a precharge pressure. During the injecting of the molding medium into the preform, the method further increases the pressure of the molding medium to a pressure greater than the precharge pressure.
A molding system for hydraulic blow molding of a container from a preform. The molding includes a pressurization unit that is configured to receive liquid molding medium from a source; a fill head unit coupled to the pressurization unit to receive the liquid molding medium therefrom; a mold assembly defining a mold cavity in the shape of the container. During forming of the container, a nozzle piston is moved from a retracted position to an extending position where the nozzle piston is engaged to inject the molding medium into the preform, thereby forming and filling the container. The fill head unit defines a receiving chamber for the liquid molding medium that maintains a constant volume during movement of the nozzle piston between the retracted and extended positions.
A hydraulic blow molding apparatus having a container forming station with a forming head coupled to a source of liquid blow medium. The container forming station further includes a mold configured to receive a preform and has interior surfaces that define the container shape. The container forming station injects a liquid end product into the preform and expands the preform to simultaneously form and fill a container with the liquid end product. Prior to the container being removed from the container forming station and while it is still full of the liquid end product, a seal is engaged with the container.
An injection head for the fabrication of a container from a preform. The injection head interfaces with a preform to establish fluid communication between a liquid supply and the preform. An injection valve is disposed within the injection head and is configured to selectively permit fluid communication through the injection head. A liquid supply control mechanism and a control mechanism of the injection valve's opening allow fluid communication through the injection head. The control mechanism of the injection valve's opening is activated by the liquid under pressure in the injection head cavity when the liquid supply is opened.
A method of forming a container (1) and a container (1) formed thereby. A preform (2), having a generally cylindrical body (60, 8) extending between a closed end (12) and an open mouth, is placed within a mold (20, 22) having surfaces corresponding in shape to the desired container (1). An incompressible medium, which is the end product that remains in the molded container (1), is injected under pressure into the preform (2). Under the influence of the incompressible medium, the preform (2) is expanded into contact with the surfaces defining the cavity, simultaneously forming and filling the container (1). During expanding of the preform (2), portions of the plastic material are forced into a series of recesses (72) defined in the cavity surface (82, 85). With the incompressible medium contained therein, the container (1) is removed from the mold (20, 22) and including a series of raised dots corresponding to the series of recesses (72) defined in the cavity surface (82, 85). A method of forming a container (1) and a container (1) formed thereby. A preform (2), having a generally cylindrical body (60, 8) extending between a closed end (12) and an open mouth, is placed within a mold (20, 22) having surfaces corresponding in shape to the desired container (1). An incompressible medium, which is the end product that remains in the molded container (1), is injected under pressure into the preform (2). Under the influence of the incompressible medium, the preform (2) is expanded into contact with the surfaces defining the cavity, simultaneously forming and filling the container (1). During expanding of the preform (2), portions of the plastic material are forced into a series of recesses (72) defined in the cavity surface (82, 85). With the incompressible medium contained therein, the container (1) is removed from the mold (20, 22) and including a series of raised dots corresponding to the series of recesses (72) defined in the cavity surface (82, 85).
A hydraulic blow molding system for forming a container from a preform by injecting a liquid product into the preform. The system includes a seal pin located within the forming head and moveable between a closed position and an opened position. In the closed position a sealing portion of the seal pin is in sealing engagement with a portion of the forming head so that an exit orifice is closed and liquid product is prevented from being injected into the preform. In the opened position, the sealing portion is disengaged from the portion of the injection head so that the exit orifice is open and the liquid product can be injected into the preform.
An apparatus for the fabrication of a container, comprising a mold defining the form of said container and container and configured to accommodate a substantially tubular preform, an injection head configured to interface with the preform and establish fluid communication with a cavity thereof; an injection valve configured to selectively permit fluid communication through said injection head, and a stretching rod slideably disposed within the injection head; said apparatus further comprising a displacement plunger being disposed coaxially about and mobile relative to said stretching rod between a retracted position substantially within the injection head and an extended position wherein said displacement plunger projects at least partially from said injection head.
B65B 3/12 - Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material mechanically, e.g. by pistons or pumps
B65B 39/12 - Nozzles, funnels or guides for introducing articles or materials into containers or wrappers movable towards, or away from, container or wrapper during filling or depositing
B29C 49/46 - Component parts, details or accessoriesAuxiliary operations characterised by using particular environment or blow fluids other than air
B65B 3/02 - Machines characterised by the incorporation of means for making the containers or receptacles
B65B 3/26 - Methods or devices for controlling the quantity of the material fed or filled
A method using an injection device having an outlet through which a liquid is injected into a preform and includes the steps of placing a preform in a malleable state in fluidic communication with an outlet of the injection device, forming the container by expanding the preform during a forming step, the forming step including at least an injection step, wherein pressurized liquid is injected into the preform through the outlet of the injection device such that the liquid expends expands the preform into a container and fills the container. The method includes a step of heating the wall of the preform during at least a part of the forming step by vibrating the wall of the preform.
A forming station comprising a source of pressurized forming fluid, and an injection device comprising an inlet, in fluidic communication with the source of pressurized forming fluid, and an outlet in fluidic communication with the inlet and through which the forming fluid is intended to be injected in the preform and further comprising a stretch rod movable in translation according to the axis of the stretch rod relative to the outlet and arranged to assist the axial deformation of the preform during a stretching phase. The forming station further comprises a vibratory device connected to the stretch rod, arranged to vibrate the stretch rod when said vibratory device is actuated, and a control device arranged to actuate the vibratory device during at least a part of the stretching phase.
A liquid-blow molding apparatus including a blow-molding mold that houses a preform leaving a mouth that serves as an open end thereof; a blow nozzle that supplies a pressurized liquid into the preform; a partition-wall member that closely surrounds a periphery of an outer-wall surface of the mouth of the preform and defines a mouth-external pressurized space with the outer-wall surface; and pressurized liquid-supply means for supplying a pressurized liquid into the mouth-external pressurized space so that pressure in the mouth-external pressurized space is higher than pressure inside the preform during liquid blow-molding.
B29C 49/46 - Component parts, details or accessoriesAuxiliary operations characterised by using particular environment or blow fluids other than air
B65D 1/00 - Rigid or semi-rigid containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material or by deep-drawing operations performed on sheet material
A method of hydroforming a container from a preform. During the method, an injection nozzle is moved from a retracted position, where the nozzle is spaced away from the neck of the preform, to an intermediate position, where contact is established between a first contact surface of the nozzle and the finish of the preform. The nozzle is then moved from the intermediate position to an injection position, where a second contact surface of the nozzle abuts an abutment surface and the neck is axially compressed. With the nozzle in the injection position, a liquid is injected from the nozzle into the preform causing the preform to expand and form the container.
A liquid blow-molding apparatus in which a liquid circulates between a feed path formed in a support block, when a valve mechanism is in a closed state, and a pressurized liquid feed unit, and pressurized liquid is fed from the feed path through a blow nozzle into a preform when the valve mechanism is in an open state. The feed path has a shape including a flow path body, a dome chamber that is formed in a domed shape and that is continuous with an upper end of the flow path body, a first port that has the same upper end as the dome chamber and which extends horizontally from the dome chamber, and a second port connected to the flow path body.
A liquid blow molding apparatus for liquid blow molding a resin preform into a container having a prescribed shape. The apparatus includes a blow molding mold in which the preform is disposed; a blow nozzle that engages in an opening of the preform; a pressurized liquid supply that supplies a pressurized liquid to a supply path that is connected to the blow nozzle; and a seal member that is provided inside the supply path and opens and closes the supply path with respect to the blow nozzle. The pressurized liquid supply is configured to start supplying the pressurized liquid to the supply path after the seal member has begun to open.
A blow molding device is provided with a mold in which a preform is disposed, a cylindrical nozzle that is inserted into a mouth part of the preform, a pressurized fluid supply part for supplying a pressurized incompressible fluid to the nozzle, a sealing body that is movable between a closed position that blocks the nozzle and an open position that opens the nozzle, a plurality of suction holes provided on an inner peripheral surface of the nozzle, a vertical hole provided extending along the axial direction of the nozzle for connecting a plurality of suction holes to each other, and a suction pump connected to the vertical hole via a suction path for applying suction force to a plurality of the suction holes for suctioning incompressible fluid adhered to the nozzle.
A container manufacturing device having a preform manufacturing portion, a conveyor, a blow molding device, where the preform is to the blow molding device while maintain the residual heat from the preform manufacturing portion. The preform manufacturing portion includes a molding die and a feeder for supplying a molten thermoplastic resin to a cavity of the molding die. In the blow molding portion, liquid is used to mold the preform into a container of a predetermined shape.
A mold device and a method related thereto for forming a plastic container from a preform. The mold device comprises a mold defining a mold cavity, an optional stretch initiation rod system for engaging an interior portion of the preform to define a stretch initiation area, and a centrally disposed pressure source positionable within the preform for introducing a pressurized fluid.
A construction that prevents liquid from dripping from a nozzle and adhering to a product when the nozzle is separated from a mouth of the product after liquid-blow molding. A preform includes a mouth, a body, and a neck support portion, and is provided with a step surface on an inner peripheral face adjacent to the neck support part. A liquid blow molding apparatus includes a nozzle that is inserted in the mouth of the preform, a pressurized liquid-supply unit that supplies pressurized liquid to the nozzle, and a sealing member that is formed in a cylinder and fits on an outer peripheral face of the nozzle abuts the step surface, in an axial direction, when the nozzle is inserted in the mouth of the preform to seal the gap between the nozzle and the inner peripheral face of the preform.
A preform for biaxial stretching blow molding. The preform being formed into a closed-end cylinder by direct blow molding and which is to be shaped into a container using a pressurizing liquid medium. The preform has either a single-layer or a multilayer structure constituted of one of a polyethylene resin having an MFR of 1.0-1.5 g/10 min. or a polypropylene resin having an MFR of 0.8 to 2.3 g/10 min.
B29C 49/08 - Biaxial stretching during blow-moulding
B29C 49/22 - Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mouldApparatus therefor using multilayered preforms or parisons
B29C 49/00 - Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mouldApparatus therefor
A system for simultaneously forming and filling a container from a thermoplastic polymer preform with a carbonated liquid at ambient temperature. The system includes a mold that encloses the thermoplastic polymer perform, a stretching member that stretches the thermoplastic polymer preform, an injection head that inject the carbonated liquid, and a pressurization system. The pressurization system is configured to, with the carbonated liquid beverage at room temperature (68° F. to 77° F.), increase pressure of the carbonated liquid beverage to a pre-load pressure that is greater than the defined partial pressure of dissolved carbon dioxide in the resultant filled and sealed container at room temperature, to maintain the carbonated liquid beverage at rest and at the pre-load pressure prior to injecting into the preform.
B29C 49/46 - Component parts, details or accessoriesAuxiliary operations characterised by using particular environment or blow fluids other than air
B29C 49/42 - Component parts, details or accessoriesAuxiliary operations
B65B 3/04 - Methods of, or means for, filling the material into the containers or receptacles
B65B 7/28 - Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
A blow molding apparatus for mitigating a difference in flow rates of a liquid supplied from a blow nozzle to a preform. The blow molding apparatus includes a blow nozzle that mates with an open tube portion of a preform and a seal body that opens and closes the blow nozzle. A filling head extends along an axial direction of the blow nozzle and is provided at one end with a liquid supply channel connected to the blow nozzle and with a liquid introduction channel connected to the liquid supply channel from the side. A pressurized liquid supply unit is connected to the liquid introduction channel and supplies a pressurized liquid to the liquid introduction channel. A spiral guide groove is provided around an axial center of the liquid supply channel in an inner peripheral surface of the liquid supply channel.
An injection device for injecting a pressurized liquid into the preform. The injection device includes a piston device having a piston body with a piston head arranged to reciprocate therein. The piston head cooperates with a sealing portion of the piston body to fluidicly isolate an inner chamber of the piston device. The piston body being in fluidic communication with a liquid source for admitting liquid into the inner chamber. The piston body including at least two outlet ducts for delivering pressurized liquid to the injection head. Each outlet duct opening defining an outlet port in a wall of the inner chamber. Each outlet port being centered on an outlet port center, wherein all the outlet port centers extend in the same radial planes of the inner chamber, are at the same distance from the piston axis and are arranged angularly in a regular manner around the piston axis.
B29C 49/46 - Component parts, details or accessoriesAuxiliary operations characterised by using particular environment or blow fluids other than air
B29C 49/42 - Component parts, details or accessoriesAuxiliary operations
B65B 3/02 - Machines characterised by the incorporation of means for making the containers or receptacles
B65B 3/12 - Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material mechanically, e.g. by pistons or pumps
The method comprises: - a first injection step, wherein a first predetermined volume of pressurized liquid is injected into the preform (8), said predetermined volume corresponding to a fraction of the container volume, said first injection step causing an expansion of the preform (8) into a first intermediate container. The method further comprises: - a second injection step, wherein, once the first predetermined volume of liquid has been injected, the liquid injection speed is reduced and the pressurized liquid is further injected in the first intermediate container until a predetermined switch pressure (Pp) in the liquid injection circuit (54) is reached, said second injection step causing an expansion of the first intermediate container into a second intermediate container, and - a third injection step starting once the predetermined switch pressure (Pp) is reached, wherein the liquid injection speed is decelerated until the liquid injection is stopped.
The injection device (1) comprises: - at least one injection head (25) for injecting a pressurized liquid (10) into a preform (5), and - at least one piston device (20, 120) having a piston body (43), and a piston head (45) arranged to reciprocate in the piston body (43) along a piston axis (A), the piston head cooperating in a liquid tight manner with a sealing portion of the piston body as to fluidicly isolate an inner chamber (47) of the piston device, the piston body (43) having an inlet duct (39) and at least one outlet duct (41, 41A, 41B), the piston body (43) comprising a recess portion (60) wherein the piston head (45) is not in liquid tight contact with the piston body (43) such that liquid can flow from the inner chamber to a part of the piston body extending on the side of the piston head (45) opposite the inner chamber (47), the injection device being arranged for driving the piston head (45) in said recess portion (60) in a CIP configuration. The recess portion (60) extends within the inner chamber, in an axial side of the sealing portion extending in the injection direction.
A method of degasification of a carbonated beverage-filled container in an apparatus for blowing and filling containers, the apparatus including a mold enclosing a blown and carbonated beverage-filled container. The container includes a dispensing opening, an injection head that is movable along a longitudinal axis, passing by the dispensing opening of the container, between a sealing position in which the injection head is in a sealing engagement with the dispensing opening and a non-sealing position in which the injection head spaced from the dispensing opening. The method includes the steps of moving the injection head away from the sealing position to a first non-sealing position, moving the injection head from the first non-sealing position back to the sealing position, and after moving the injection head back, moving the injection head away from the sealing position to a second non-sealing position that is different from the first non-sealing position.
A blow molding device with a mold into which preform is mounted and a blow nozzle that connects to a mouth tube section of the preform. The blow molding device feeds pressurized liquid from the blow nozzle into the preform and includes a blow nozzle displacement unit that raises and lowers the blow nozzle along the axis of the preform. The blow nozzle has a cap attaching unit that fixes and holds a cap, for sealing a bottle, to a mouth tube section of the bottle when the blow nozzle is lowered by operation of the blow nozzle displacement unit.
A blow molding device in which pressure is accumulated in advance in a cylinder, which is used for providing pressurized an air space about a mouth of a preform to be molding into a container within a mold using a pressurized liquid. Pressure is also accumulated in advance in an accumulator. When a pressurized liquid is supplied into the preform, the opening-closing valve of the accumulator is opened to thereby apply the accumulated pressure within the accumulator to the liquid supplied into the preform, and the opening-closing valve is closed to thereby allow the accumulated pressure within the cylinder to pressurize the air space.
A composite container having a paper label adhered without adhesives to a container body at at least one of the top end edge outer circumferential surface of the container body and the bottom end edge outer circumferential surface of the base part of the container body. Adherence of the paper label to the container body being effectuated by disposing the paper label in a mold and biaxial stretch blow shaping a preform into the container body with a liquid as a pressurized medium.
A method of forming a plastic container from a preform that includes cooling and optionally providing counter pressure to a finish of a preform during forming of a container. During the method, an injection nozzle directs a cooling medium into a receiving space into which the finish is received.
A blow molding device for blow molding preforms into a predetermined shape. The blow molding device includes a batch-type mold provided with cavities, a heating furnace that heats preforms while the preforms are arranged in series, a transfer machine that simultaneously transfers the preforms as a batch to the cavities of the mold after the preforms are heated and sent out sequentially from the heating furnace, and a pressurized liquid feeder that feeds pressurized liquid to the preforms after the preforms are arranged in all of the cavities of the mold and the mold is closed.
A method of manufacturing a composite container. The method includes providing a paper label, and a preform; providing a molding die equipped with a closed, cylindrical lower mold and an upper mold composed of a plurality of split-mold segments; arranging the paper label in the lower mold; arranging the preform between opened split-mold segments; moving one or both of the lower mold with the paper label and the upper mold with the preform in a direction towards each other to close the molding die; implementing blow-molding on the preform in the molding die; and opening the molding die to release the composite container.
The method for simultaneously forming and filling a container by injecting a pressurized liquid in a preform (2) extending according to a preform axis (A) comprises the steps of : - placing the preform (2) in a mold (16), - injecting the pressurized liquid into the preform (2), the liquid expanding the preform (2) and urging the wall (15) of said preform (2) against the wall of the molding cavity (22) such that the preform is formed into a container and said container is filled with liquid. A swirl imparting element (52) extending in the injection flow imparts a swirl flow on the pressurized liquid such that the pressurized liquid applies a centrifugal force on the wall (15) of the preform during forming and filling of the preform (2), thereby promoting a radial expansion of the preform (2) in radial planes substantially perpendicular to the preform axis (A).
An injection nozzle for cooling and providing counter pressure to a neck of a preform during a forming of a container from the preform. The injection nozzle includes a manifold that defines a receiving space into which the neck of the preform is received. A cavity is also defined in a part by an inner wall and an outer wall of the manifold and a plurality of ports are provided through the inner wall to communicate the cavity with the receiving space. When a cooling medium is received into the cavity, the cooling medium is directed through at least some of the ports toward the neck of the preform located within the receiving space.
A method of forming and filling a container. The method includes the steps of placing a preform in fluidic communication with an outlet of an injection device of a forming station and forming a container by expanding the preform during a forming step, wherein a forming liquid is injected into the preform through the outlet to expand the preform into the container. The forming liquid is a cleanable liquid. The method further includes a step of transferring the formed container to a concentrate filling station, separate from the forming station and a step of filling the concentrated liquid in the container already containing the cleanable liquid. The step of filling the concentrated liquid is performed in the concentrate filling station.
09 - Scientific and electric apparatus and instruments
20 - Furniture and decorative products
37 - Construction and mining; installation and repair services
40 - Treatment of materials; recycling, air and water treatment,
41 - Education, entertainment, sporting and cultural services
42 - Scientific, technological and industrial services, research and design
45 - Legal and security services; personal services for individuals.
Goods & Services
Packaging, packing and filling machines and apparatus,
including such machines and apparatus for filling of
products in liquid, fluid, solid and/or semi-solid form into
containers; packaging, packing and filling machines and
apparatus for molding and filling of containers with the end
product; machines, namely machines for manufacturing hollow
parts or hollow bodies, including bottles, containers or the
like, by molding plastic preforms; machines, namely
machines for manufacturing hollow parts or hollow bodies,
including bottles, containers or the like, by molding
plastic preforms by injection of liquid, fluid, solid and/or
semi solid product into the preforms; machines for
transferring preforms to heat treatment furnaces; machines,
namely machines for manufacturing hollow parts or hollow
bodies, including bottles, containers or the like, for
molding plastic preforms by injection of the end product
into the preforms; machines for position recognition for
preforms; filing and dosing machines; sorting machines for
containers; machine tools; motors and engines (other than
for land vehicles); machine coupling and transmission belts
(other than for land vehicles); molds (parts of machines). Weighing machines; machines for measuring the properties of
plastic materials; machines for measuring the properties of
containers; machines for measuring the properties of
preforms, materials, containers and molds; process control
apparatus and instruments for the manufacture of parts,
shapes, molds and containers; software, computer apparatus
and computers for controlling the manufacture of parts,
shapes, molds and containers; machines for position
recognition for preforms; dosage machines. Packaging containers of plastic materials. Repair, assembly, fitting, installation and installation
with regard to machines, machine parts, machine tools,
machines for manufacturing plastic materials, machines for
manufacturing packaging materials, machines for
manufacturing hollow bodies of plastic, machines for
manufacturing bottles and other containers, machines for
transferring preforms, machines for position recognition for
preforms. Custom molding of plastic containers for others; lapping
with regard to machines, machine parts, machine tools,
machines for manufacturing plastic materials, machines for
manufacturing packaging materials, machines for
manufacturing hollow bodies of plastic, machines for
manufacturing bottles and other containers, machines for
transferring preforms, machines for position recognition for
preforms. Providing of training with regard to machines, machine
parts, machine tools, machines for manufacturing plastic
materials, machines for manufacturing packaging materials,
machines for manufacturing hollow bodies of plastic,
machines for manufacturing bottles and other containers,
machines for transferring preforms,machines for position
recognition for preforms. Engineering with regard to machines, machine components,
machine tools, machines for manufacturing plastic materials,
machines for manufacturing packaging materials, machines for
manufacturing hollow bodies of plastic, machines for
manufacturing bottles and other containers; providing
technical expert reports, engineering in the fields of the
manufacture of packaging, containers, plastic materials,
plastics processing, manufacturing of molded parts,
container manufacturing, bottle and container design, custom
designing of molded plastic containers, in particular for
improving barrier properties of plastic containers for gas
tightness; providing technical expert reports and
engineering with regard to the development, assembly, repair
and improvement of machines, machine parts, machine tools,
machines for processing plastic materials, machines for
processing packaging materials of plastic, machines for
manufacturing hollow bodies of plastic, machines for
manufacturing bottles and other containers, conveyors,
machines for transferring preforms, machines for position
recognition for preforms. Licensing of industrial property and copyright (legal
services); licensing of technology; licensing of research
and development (legal services); industrial property right
consultancy services; management of industrial property
rights; consultancy relating to patent protection and
patent licensing.
09 - Scientific and electric apparatus and instruments
20 - Furniture and decorative products
37 - Construction and mining; installation and repair services
40 - Treatment of materials; recycling, air and water treatment,
41 - Education, entertainment, sporting and cultural services
42 - Scientific, technological and industrial services, research and design
45 - Legal and security services; personal services for individuals.
Goods & Services
Packaging, packing and filling machines and apparatus,
including such machines and apparatus for filling of
products in liquid, fluid, solid and/or semi-solid form into
containers; packaging, packing and filling machines and
apparatus for molding and filling of containers with the end
product; machines, namely machines for manufacturing hollow
parts or hollow bodies, including bottles, containers or the
like, by molding plastic preforms; machines, namely
machines for manufacturing hollow parts or hollow bodies,
including bottles, containers or the like, by molding
plastic preforms by injection of liquid, fluid, solid and/or
semi solid product into the preforms; machines for
transferring preforms to heat treatment furnaces; machines,
namely machines for manufacturing hollow parts or hollow
bodies, including bottles, containers or the like, for
molding plastic preforms by injection of the end product
into the preforms; machines for position recognition for
preforms; filing and dosing machines; sorting machines for
containers; machine tools; motors and engines (other than
for land vehicles); machine coupling and transmission belts
(other than for land vehicles); molds (parts of machines). Weighing machines; machines for measuring the properties of
plastic materials; machines for measuring the properties of
containers; machines for measuring the properties of
preforms, materials, containers and molds; process control
apparatus and instruments for the manufacture of parts,
shapes, molds and containers; software, computer apparatus
and computers for controlling the manufacture of parts,
shapes, molds and containers; machines for position
recognition for preforms; dosage machines. Packaging containers of plastic materials. Repair, assembly, fitting, installation and installation
with regard to machines, machine parts, machine tools,
machines for manufacturing plastic materials, machines for
manufacturing packaging materials, machines for
manufacturing hollow bodies of plastic, machines for
manufacturing bottles and other containers, machines for
transferring preforms, machines for position recognition for
preforms. Custom molding of plastic containers for others; lapping
with regard to machines, machine parts, machine tools,
machines for manufacturing plastic materials, machines for
manufacturing packaging materials, machines for
manufacturing hollow bodies of plastic, machines for
manufacturing bottles and other containers, machines for
transferring preforms, machines for position recognition for
preforms. Providing of training with regard to machines, machine
parts, machine tools, machines for manufacturing plastic
materials, machines for manufacturing packaging materials,
machines for manufacturing hollow bodies of plastic,
machines for manufacturing bottles and other containers,
machines for transferring preforms,machines for position
recognition for preforms. Engineering with regard to machines, machine components,
machine tools, machines for manufacturing plastic materials,
machines for manufacturing packaging materials, machines for
manufacturing hollow bodies of plastic, machines for
manufacturing bottles and other containers; providing
technical expert reports, engineering in the fields of the
manufacture of packaging, containers, plastic materials,
plastics processing, manufacturing of molded parts,
container manufacturing, bottle and container design, custom
designing of molded plastic containers, in particular for
improving barrier properties of plastic containers for gas
tightness; providing technical expert reports and
engineering with regard to the development, assembly, repair
and improvement of machines, machine parts, machine tools,
machines for processing plastic materials, machines for
processing packaging materials of plastic, machines for
manufacturing hollow bodies of plastic, machines for
manufacturing bottles and other containers, conveyors,
machines for transferring preforms, machines for position
recognition for preforms. Licensing of industrial property and copyright (legal
services); licensing of technology; licensing of research
and development (legal services); industrial property right
consultancy services; management of industrial property
rights; consultancy relating to patent protection and
patent licensing.
87.
NOZZLE PISTON AND METHOD OF OPERATING SAID NOZZLE PISTON
A molding system (10) for hydraulic blow molding of a container from a preform (18). The molding includes a pressurization unit (38) that is configured to receive liquid molding medium from a source; a fill head unit (12) coupled to the pressurization unit (38) to receive the liquid molding medium therefrom; a mold assembly (14) defining a mold cavity (22) in the shape of the container. During forming of the container, a nozzle piston is moved from a retracted position to an extending position where the nozzle piston (42) is engaged to inject the molding medium into the preform, thereby forming and filling the container. The fill head unit (12) defines a receiving chamber (48) for the liquid molding medium that maintains a constant volume during movement of the nozzle piston between the retracted and extended positions.
A method of forming a container (14) from a plastic preform (12) while using a liquid as a blow medium. The method is characterized by the opening of a recirculation valve (90) in communication with the liquid when the liquid is at a residual pressure. The opening of the recirculation valve (90) allowing air dispersed within the liquid to rise to the top of the container (14) before disengaging of a forming head (34) from the container (14). As a result, splashing and spillage of liquid from the neck (18) of the container (14) is eliminated when the forming head (34) disengages from the container (14).
A method of forming a container (14) from a plastic preform (12) while using a liquid as a blow medium. During the method, liquid is withdrawn from the container (14) to reduce pressure within the container (14) prior to disengaging of the injection head (34) from the container (14). In one aspect the method involves the opening of a recirculation valve (90) to reduce the pressure. The opening of the recirculation valve (90) allowing air dispersed within the liquid to rise to the top of the container (14) before disengaging of a forming head (34) from the container (14). As a result, splashing and spillage of liquid from the neck (18) of the container (14) is eliminated when the forming head (34) disengages from the container (14).
A one-step hydraulic blow molding system and method for forming a preform and a liquid filled container from the preform. The machine and method include a sealing mechanism that forms a seal primarily utilizing compressive forces in an axial direction to prevent the leakage of liquid blow medium. The sealing mechanism includes an axial end face of a forming head and an upper axial surface of a neck ring.
A method of analyzing preforms for potential bursting during forming and filling by injecting an incompressible liquid to shape the successive heating preforms into containers and fill the containers. The method defines at least one stress parameter correlated to the internal stress of the thermoplastic material of the preform and defines a range of acceptable values for the stress parameter. The method includes analyzing each successive initial preform and each successive heated preform, determining a value of the stress parameter, comparing the determined value to a range of acceptable values, and emitting an output signal when the determined value is outside the acceptable range of values.
A hydraulic blow molding system (1) for forming a container from a preform (19) by injecting a liquid product into the preform (19) thereby expanding the preform (19) into the shape of the container. The hydraulic blow molding system (1) includes a forming head (10) having a nozzle body (12), the nozzle body (12) defining a central passageway (14) terminating in an exit orifice (30), the central passageway defining a central axis; a source of liquid product coupled to the forming head (10) and in communication with the central passageway (14) and the exit orifice (30); a mold assembly (68) having interior surfaces (66) cooperating to define a mold cavity (70) in the shape of the plastic container; the hydraulic blow molding system (1) characterized by a seal pin (16, 44) located within the forming head (10) and being moveable between a closed position and an opened position, in the closed position a sealing portion (24) of the seal pin (16, 44) being in sealing engagement with a portion of the forming head (10) so that the exit orifice (30) is closed and the liquid product is prevented from being injected into the preform (19), in the opened position the sealing portion (24) of the seal pin (16, 44) being disengaged from the portion of the injection head (10) so that the exit orifice (30) is open and the liquid product injected into the preform (19). In a further aspect, the seal pin (16) is a portion of an integrated seal pin/stretch rod (16).
A hydraulic blow molding apparatus having a container forming station (32) with a forming head (42) coupled to a source (54) of liquid blow medium. The container forming station further includes a mold (34) configured to receive a preform (18) and has interior surfaces (48) that define the container shape. The container forming station (32) injects a liquid end product into the preform (18) and expands the preform (18) to simultaneously form and fill a container (28) with the liquid end product. Prior to the container (28) being removed from the container forming station (32) and while it is still full of the liquid end product, a seal (76, 176) is engaged with the container (28).
An apparatus for forming a thermoplastic container from a cylindrical preform and for delivering a predetermined volume of a beverage component into the container. The apparatus includes: a mold defining a shape of the container; a member configured to inject at least one beverage component into a recess in the preform so as to promote expansion of the preform inside the mold into the shape of the container, the member being further configured to inject the at least one beverage component in a first volume intentionally greater than the predetermined volume; and the member also being configured to remove a fraction of the first volume of the beverage component until a second volume of beverage component remaining in the container is equal to the predetermined volume.
B65B 3/02 - Machines characterised by the incorporation of means for making the containers or receptacles
B65B 3/04 - Methods of, or means for, filling the material into the containers or receptacles
B65B 3/12 - Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material mechanically, e.g. by pistons or pumps
A blow molding mold is adapted to be mounted to a blow molding device and having a cavity surface. The blow molding device has a pressurized liquid supply function of supplying a pressurized liquid to stretch the preform toward the cavity surface and also has a head space defining function of defining head space in the container by drawing back a part of the liquid filled into the container through a blow nozzle or by withdrawing a stretching rod from the container filled with the liquid. The cavity surface includes a bottom forming surface, a trunk forming surface, a shoulder forming surface, and a mouth forming surface, and the trunk forming surface includes a flattened portion that, in the transverse section, has a flattened shape.
A rotary machine includes a main axis, a plurality of first stations and a plurality of second stations. Each first station rotates around the main axis and applies a first process to a container. Each second station rotates around the main axis and applies a second process to a processed container. The machine also includes an internal exit position, at which each first station is located once the first station has completed the first process and that is arranged to release the processed container. At an internal entry position, each second station is arranged to receive the released processed container. At least one transfer arm is adapted to seize a processed container and move the processed container between a first station located at the internal exit position and a second station located at the internal entry position.
A rotary apparatus for hydraulic forming of shaped containers including a rotatable forming wheel having a central axis of rotation and a plane of rotation perpendicular to the axis of rotation. A plurality of forming stations is supported by the forming wheel. The forming stations are operable to expand a preform into a shaped container by forcing a liquid into the preform. The longitudinal axis of each forming station forms an angle with the plane of rotation of the forming wheel of less than 20° while the preform is being expanded. The projection of the longitudinal axis of each forming stations onto the plane of rotation of the forming wheel forms an angle with the radial direction at the position of the forming station of less than 20° while the preform is being expanded.
A method for forming and filling a container with liquid. The container being formed from a preform located within a mold and the method utilizing a hydraulic blow molding device that is coupled to a source of the liquid, which is used as the blow molding medium. The hydraulic blow molding device has a blow nozzle and a member that is extended from a retracted position to a position within the preform. A blow nozzle engages in fluid tight communication with an open end of the preform so as to provide a sealing engagement of the blow nozzle with the preform. The liquid blow medium is injected into the preform so as to form the container after sealing engagement of the blow nozzle with the preform. The member initiates its advancement into the preform prior to the time of sealing engagement of the blow nozzle with the preform.
B65B 3/12 - Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material mechanically, e.g. by pistons or pumps
B65B 3/02 - Machines characterised by the incorporation of means for making the containers or receptacles
B29C 49/46 - Component parts, details or accessoriesAuxiliary operations characterised by using particular environment or blow fluids other than air
A pressure is accumulated in advance in a cylinder (35), which is used for conversion to air for the outside of a mouth, with an opening-closing valve (V3) of the cylinder (35) being closed, and when a pressurized liquid (L) is supplied into a preform (PF) through a blow nozzle (13) by actuating a plunger pump (31) and by opening a sealing body (15), the opening-closing valve (V3) of the cylinder (35) is opened to thereby apply the pressure accumulated in the cylinder (35) to the liquid (L) supplied into the preform (PF).
B65B 3/02 - Machines characterised by the incorporation of means for making the containers or receptacles
B65B 3/12 - Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material mechanically, e.g. by pistons or pumps
B29C 49/42 - Component parts, details or accessoriesAuxiliary operations
A blow molding apparatus that supplies a pressurized liquid into a bottomed tubular preform fitted to a mold used for blow molding and molds the preform into a shape conforming to a cavity of the mold, the blow molding apparatus including: a blow nozzle fitted to a mouth tubular portion of the preform; a plunger pump configured to supply the pressurized liquid into the preform through the blow nozzle; and a control device configured to change an actuation rate and an actuation force of the plunger pump during the supply of the pressurized liquid into the preform to regulate a peak pressure of the liquid supplied into the preform to be from 3.5 MPa to 5.0 MPa.