A method to form a displacement includes disposing a powder blend (comprising a plurality of ground ceramic particles and a plurality of ground resin particles) into a mold, densifying the powder blend while in the mold, heating the mold to form a first displacement, impregnating said first displacement with a polymer precursor compound to form a second displacement, and heating the second displacement to form a third displacement.
B22C 9/10 - CoresManufacture or installation of cores
C04B 35/524 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite obtained from polymer precursors, e.g. glass-like carbon material
C04B 35/80 - Fibres, filaments, whiskers, platelets, or the like
B22C 1/02 - Compositions of refractory mould or core materialsGrain structures thereofChemical or physical features in the formation or manufacture of moulds characterised by additives for special purposes, e.g. indicators, breakdown additives
B22C 1/22 - Compositions of refractory mould or core materialsGrain structures thereofChemical or physical features in the formation or manufacture of moulds characterised by the use of binding agentsMixtures of binding agents of organic agents of resins or rosins
B22C 3/00 - Selection of compositions for coating the surfaces of moulds, cores, or patterns
C04B 35/14 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxides based on silica
2.
COMPOSITION AND METHOD TO FORM DISPLACEMENTS FOR USE IN METAL CASTING
A method to form a displacement, the method including disposing a powder blend comprising a plurality of ground ceramic particles and a plurality of ground resin particles into a mold, densifying the powder blend while in the mold, heating the mold to form a first displacement, impregnating said first displacement with a polymer precursor compound to form a second displacement, and heating the second displacement to form a third displacement.
A method to form a displacement, the method including disposing a powder blend comprising a plurality of ground ceramic particles and a plurality of ground resin particles into a mold, densifying the powder blend while in the mold, heating the mold to form a first displacement, impregnating said first displacement with a polymer precursor compound to form a second displacement, and heating the second displacement to form a third displacement.
A method to form a displacement for use in a metal casting process, wherein the method provides a pluralityof ceramic particles and a plurality of resin particles. The method grinds the plurality of ceramic particles until those ceramic particles comprise diameters less than 150 microns, and grinds the plurality of resin particles until those resin particles comprise diameters less than 100 microns, and forms a powder blend comprising the plurality of ground ceramic particles and the plurality of ground resin particles. The method then disposes the powder blend into a mold comprising a cavity definingthe desired displacement. The method further densities the blend, and cures the resin to form the displacement.
B22D 15/00 - Casting using a mould or core of which a part significant to the process of high thermal conductivity, e.g. chill castingMoulds or accessories specially adapted therefor
A method to form a displacement for use in a metal casting process, wherein the method provides a plurality of ceramic particles and a plurality of resin particles. The method grinds the plurality of ceramic particles until those ceramic particles comprise diameters less than 150 microns, and grinds the plurality of resin particles until those resin particles comprise diameters less than 100 microns, and forms a powder blend comprising the plurality of ground ceramic particles and the plurality of ground resin particles. The method then disposes the powder blend into a mold comprising a cavity defining the desired displacement. The method further densifies the blend, and cures the resin to form the displacement.
D04H 3/16 - Non woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion