Carbon Fiber Recycle Industry Ltd.

Japan

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2020 1
Before 2020 3
IPC Class
C08J 11/12 - Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by dry-heat treatment only 4
B09B 3/00 - Destroying solid waste or transforming solid waste into something useful or harmless 3
B29B 17/04 - Disintegrating plastics 2
B29B 17/02 - Separating plastics from other materials 1
B29K 105/06 - Condition, form or state of moulded material containing reinforcements, fillers or inserts 1
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Found results for  patents

1.

TANK RECYCLING METHOD AND TANK RECYCLING DEVICE

      
Application Number JP2020009722
Publication Number 2020/179915
Status In Force
Filing Date 2020-03-06
Publication Date 2020-09-10
Owner CARBON FIBER RECYCLE INDUSTRY CO.,LTD. (Japan)
Inventor
  • Iiyama Shigeki
  • Higa Yoshinobu

Abstract

Provided are a tank recycling method and a tank recycling device that allow recycling of a tank in which a reinforcement layer is formed by way of a liner, which is an inner shell, being covered by carbon fiber reinforced plastic. The tank recycling method involves converting a portion of a matrix component into hydrocarbon gas by way of heating at least a reinforcement layer 12, converting the remaining portion into solid carbon, generating reclaimed carbon material, which is solid carbon adhering to the carbon fiber, and extracting the reclaimed carbon material. The tank recycling device comprises a frame 3 to stock tanks 1, and a carbonization pyrolysis furnace 4. The frame 3 comprises a plurality of post members 32 that are longer than the tank 1, and a beam member 34 that spans the post members 32 and latches to a suspension means 2 mounted to the tank 1. The carbonization pyrolysis furnace 4 comprises a carbonization pyrolysis chamber 41 that accommodates the frame 3 in which the tanks 1 are stocked.

IPC Classes  ?

  • B09B 3/00 - Destroying solid waste or transforming solid waste into something useful or harmless
  • C08J 11/12 - Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by dry-heat treatment only

2.

Device for manufacturing recycled carbon fibers, and method for manufacturing recycled carbon fibers

      
Application Number 14127164
Grant Number 09463979
Status In Force
Filing Date 2012-08-29
First Publication Date 2014-05-01
Grant Date 2016-10-11
Owner Carbon Fiber Recycle Industry Ltd. (Japan)
Inventor
  • Itazu, Hidehito
  • Kanki, Hajime

Abstract

The purpose of the present invention is to provide a manufacturing device and a manufacturing method that use carbon fiber reinforced plastic (CFRP) as a source material for the efficient, low-cost manufacture of recycled carbon fibers exhibiting excellent ease of handling. A device for manufacturing recycled carbon fibers is provided with: a dry distillation-carbonization furnace (101) having a box-shaped main body (105), a dry distillation-carbonization chamber (102) which accommodates CFRP (40), a combustion chamber (103) equipped with a burner (104), and a heating chamber (115) formed in the space between the main body (105) and the dry distillation-carbonization chamber (102); and a continuous furnace (26) that continuously heats the CFRP (25) after dry distillation and removes a portion of the fixed carbon. The device for manufacturing recycled carbon fibers of the present invention is characterized in that the dry distillation-carbonization furnace (101) is provided with a steam generator (105) and steam at a temperature of 100° C. or higher and 700° C. or lower is supplied to the dry distillation-carbonization chamber (102).

IPC Classes  ?

  • C01B 31/02 - Preparation of carbon; Purification
  • C08J 11/12 - Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by dry-heat treatment only
  • B29B 17/02 - Separating plastics from other materials
  • C10B 47/06 - Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion with stationary charge in retorts
  • C10B 47/40 - Other processes in ovens with mechanical conveying means with endless conveying devices
  • C10B 47/46 - Other processes in ovens with mechanical conveying means with trucks, containers, or trays
  • C10B 53/07 - Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of synthetic polymeric materials, e.g. tyres
  • C10B 57/12 - Applying additives during coking
  • F27B 9/24 - Furnaces through which the charge is moved mechanically, e.g. of tunnel type Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatmentFurnaces through which the charge is moved mechanically, e.g. of tunnel type Similar furnaces in which the charge moves by gravity characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path being carried by a conveyor
  • F27B 9/04 - Furnaces through which the charge is moved mechanically, e.g. of tunnel type Similar furnaces in which the charge moves by gravity adapted for treating the charge in vacuum or special atmosphere
  • F27B 9/20 - Furnaces through which the charge is moved mechanically, e.g. of tunnel type Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatmentFurnaces through which the charge is moved mechanically, e.g. of tunnel type Similar furnaces in which the charge moves by gravity characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path
  • F27D 7/02 - Supplying steam, vapour, gases or liquids
  • B29K 105/06 - Condition, form or state of moulded material containing reinforcements, fillers or inserts
  • B29K 307/04 - Carbon
  • B29B 17/04 - Disintegrating plastics

3.

MANUFACTURING APPARATUS FOR REGENERATED CARBON FIBER, MANUFACTURING PROCESS FOR REGENERATED CARBON FIBER, AND REGENERATED CARBON FIBER

      
Application Number JP2012073762
Publication Number 2013/168302
Status In Force
Filing Date 2012-09-10
Publication Date 2013-11-14
Owner Carbon Fiber Recycle Industry Ltd. (Japan)
Inventor
  • Itazu, Hidehito
  • Kanki, Hajime

Abstract

[Problem] To provide: an apparatus for manufacturing a regenerated carbon fiber having excellent handleability from a carbon fiber reinforced plastic (CFRP) as raw material; a process for manufacturing the regenerated carbon fiber; and a regenerated carbon fiber. [Solution] A carbon fiber manufacturing process (1) includes principally: a packing step (S3) for packing a heating cage (10) with a CFRP (25) in a prescribed bulk density; a heating cage conveying step (S5) for introducing the heating cage (10) into a regeneration treatment section (3) having a regeneration treatment space (2); a heating/removing step (S6) for heating the CFRP (25) in a heating/removing section provided in a heating zone and thereby removing the matrix components with a part thereof left as fixed carbon; and a cooling step (S7) for cooling the resulting regenerated carbon fiber (8) having fixed carbon adhering thereto. In the regenerated carbon fiber (8) manufactured by this manufacturing process with this manufacturing apparatus, the ratio of carbon remaining as fixed carbon is 0.5 to 11.0 wt%, said carbon being resulting from the matrix components of CFRP.

IPC Classes  ?

  • C08J 11/12 - Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by dry-heat treatment only
  • B09B 3/00 - Destroying solid waste or transforming solid waste into something useful or harmless
  • B29B 17/04 - Disintegrating plastics

4.

DEVICE FOR MANUFACTURING RECYCLED CARBON FIBERS, AND METHOD FOR MANUFACTURING RECYCLED CARBON FIBERS

      
Application Number JP2012072532
Publication Number 2013/032027
Status In Force
Filing Date 2012-08-29
Publication Date 2013-03-07
Owner Carbon Fiber Recycle Industry Ltd. (Japan)
Inventor
  • Itazu, Hidehito
  • Kanki, Hajime

Abstract

[Problem] The purpose of the present invention is to provided a manufacturing method and a manufacturing device that use carbon fiber reinforced plastic (CFRP) as a source material for the efficient, low-cost manufacture of recycled carbon fibers exhibiting excellent ease of handling. [Solution] A device for manufacturing recycled carbon fibers is provided with: a dry distillation-carbonization furnace (101) having a box-shaped main body (105), a dry distillation-carbonization chamber (102) which accommodates CFRP (40), a combustion chamber (103) equipped with a burner (104), and a heating chamber (115) formed in the space between the main body (105) and the dry distillation-carbonization chamber (102); and a continuous furnace (26) that continuously heats the CFRP (25) that has been dry distilled and removes a portion of the fixed carbon. The device for manufacturing recycled carbon fibers is characterized by the provision of a vapor generator (105) to the dry distillation-carbonization furnace (101), and by the supply of steam at a temperature of 100°C-700°C to the dry distillation-carbonization chamber (102).

IPC Classes  ?

  • C08J 11/12 - Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by dry-heat treatment only
  • B09B 3/00 - Destroying solid waste or transforming solid waste into something useful or harmless