Boral Stone Products LLC

United States of America

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IPC Class
E04F 13/04 - Bases for plaster 2
E04F 13/08 - Coverings or linings, e.g. for walls or ceilings composed of covering or lining elementsSub-structures thereforFastening means therefor composed of a plurality of similar covering or lining elements 2
B22C 9/06 - Permanent moulds for shaped castings 1
B23K 35/34 - Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material comprising compounds which yield metals when heated 1
B28B 1/16 - Producing shaped articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles 1
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Found results for  patents

1.

Trim kit for building construction

      
Application Number 29432128
Grant Number D0674920
Status In Force
Filing Date 2012-09-13
First Publication Date 2013-01-22
Grant Date 2013-01-22
Owner Boral Stone Products LLC (USA)
Inventor Buoni, Wayne J.

2.

APPARATUSES AND METHODS FOR AN IMPROVED LATH, VAPOR CONTROL LAYER AND RAIN SCREEN ASSEMBLY

      
Application Number US2012030647
Publication Number 2012/170104
Status In Force
Filing Date 2012-03-27
Publication Date 2012-12-13
Owner BORAL STONE PRODUCTS LLC (USA)
Inventor
  • Hines, David, Chris
  • Buoni, Wayne, Joseph
  • Fork, Frank, Russell

Abstract

An improved lath and rain screen assembly for fastening to an exterior building surface or the like is provided. The lath and rain screen assembly comprises a rain screen configured to encourage ventilation and drying, and a lath configured to receive at least a portion of a first mortar layer. In various embodiments, the rain screen comprises a first and a second body, defining respective co-parallel first and second planes, while the lath comprises a third body spaced apart from and substantially parallel to at least the first plane. In certain embodiments, the first body and the lath are spaced apart so as to provide a first intermediate pathway. In certain embodiments, the first intermediate pathway is at least partially defined by the second body of the rain screen. A method of applying the improved lath and rain screen assembly is also provided.

IPC Classes  ?

3.

Trim kit for building construction

      
Application Number 29383427
Grant Number D0670009
Status In Force
Filing Date 2011-01-18
First Publication Date 2012-10-30
Grant Date 2012-10-30
Owner Boral Stone Products LLC (USA)
Inventor Buoni, Wayne J.

4.

APPARATUSES AND METHODS FOR A LATH AND RAIN SCREEN ASSEMBLY

      
Application Number US2012030637
Publication Number 2012/135158
Status In Force
Filing Date 2012-03-27
Publication Date 2012-10-04
Owner BORAL STONE PRODUCTS LLC (USA)
Inventor
  • Buoni, Wayne, Joseph
  • Hines, David, Chris

Abstract

A lath and rain screen assembly for fastening to an exterior building surface or the like is provided. The lath and rain screen assembly comprises (a) a rain screen having a first side and a second side and defining a first plane, the first side including a plurality of first side spacer elements extending outwardly in a first direction substantially perpendicular to the first plane; and (b) a lath defining a second plane spaced apart from and substantially parallel to the first plane, the lath being operatively attached to an outermost surface of each of the first side spacer elements positioned adjacent the second plane. In certain embodiments, the lath and rain screen assembly further comprises a plurality of second side spacer elements extending outwardly in a second direction. A method of applying the lath and rain screen assembly is also provided.

IPC Classes  ?

5.

Method for packaging and curing manufactured stone products

      
Application Number 12368629
Grant Number 07870706
Status In Force
Filing Date 2009-02-10
First Publication Date 2010-08-12
Grant Date 2011-01-18
Owner
  • OWENS CORNING MASONRY PRODUCTS, LLC (USA)
  • BORAL STONE PRODUCTS LLC (USA)
Inventor Estes, Matthew

Abstract

A method of packaging and curing manufactured stone can include packaging a plurality of partially cured de-molded manufactured stones in a curing container having airflow apertures therein. The loaded container is then loaded into a drying oven for further curing for a suitable period. After curing in the oven, the curing container is removed and may be shipped to a customer without unpacking and repacking the manufactured stones.

IPC Classes  ?

  • B65B 63/08 - Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for heating or cooling articles or materials to facilitate packaging

6.

Over-mount corner

      
Application Number 12052111
Grant Number 07793474
Status In Force
Filing Date 2008-03-20
First Publication Date 2009-09-24
Grant Date 2010-09-14
Owner
  • OWENS CORNING MASONRY PRODUCTS, LLC (USA)
  • BORAL STONE PRODUCTS LLC (USA)
Inventor
  • Tyler, Francis S.
  • Hines, David C.
  • Wolf, David H.
  • Broehl, Joshua M.
  • Float, Jamison J.
  • Lua, James H.

Abstract

A quoin formed of individual over-mount corner units constructed as simulated brick to match the adjoining wall panels forming the exterior cover of an exterior wall of a building is provided. The corner units are formed with a front portion configured as courses of brick separated by mortar joints joined to a rear plate that provides a support frame for the corner unit. Multiple standoffs are positioned on the rear plate opposite mortar joints formed on the front portion to provide a location for driving fasteners to mount the corner unit onto the building substructure. The overlapping nature of the corner units with respect to the wall panels allows the wall panels to be cut imprecisely at the exterior corner. The standoffs maintain a predetermined spacing between the building substructure and the rear plate to establish a channel for the drainage of moisture due to condensation or rain infiltration.

IPC Classes  ?

  • E04B 2/00 - Walls, e.g. partitions, for buildingsWall construction with regard to insulationConnections specially adapted to walls

7.

PREFABRICATED WALL PANEL WITH INTERLOCKING STRUCTURE

      
Document Number 02714078
Status In Force
Filing Date 2009-02-06
Open to Public Date 2009-08-13
Grant Date 2015-06-16
Owner BORAL STONE PRODUCTS LLC (USA)
Inventor
  • Wolf, David
  • Belt, James
  • Smith, William
  • Vermilion, Donn
  • Buoni, Wayne
  • Stickel, Joy
  • Tusim, Martin
  • Hines, David C.

Abstract

A prefabricated wall panel (10) has a precast body (12) including at least one decorative design element (14). In addition, the wall panel includes a mounting element (16) having a first end (18) embedded in the precast body and a second end (20) projecting from the precast body. A interlocking structure (36,40) is provided along at least two opposing edges of the wall panel to insure proper alignment and interconnection when two or more wall panels are installed together on a support substrate.

IPC Classes  ?

  • E04F 13/08 - Coverings or linings, e.g. for walls or ceilings composed of covering or lining elementsSub-structures thereforFastening means therefor composed of a plurality of similar covering or lining elements
  • E04F 13/14 - Coverings or linings, e.g. for walls or ceilings composed of covering or lining elementsSub-structures thereforFastening means therefor composed of a plurality of similar covering or lining elements of stone or stone-like materials, e.g. ceramicsCoverings or linings, e.g. for walls or ceilings composed of covering or lining elementsSub-structures thereforFastening means therefor composed of a plurality of similar covering or lining elements of glass

8.

Concrete product with enhanced ornamental surface layer

      
Application Number 12111655
Grant Number 07976963
Status In Force
Filing Date 2008-04-29
First Publication Date 2009-01-22
Grant Date 2011-07-12
Owner Boral Stone Products, LLC (USA)
Inventor
  • Olson, Iii, Rudolph A.
  • Johnson, Dwayne A.

Abstract

A concrete product is provided having a body including an ornamental surface layer, an intermediate strengthening layer and a concrete substrate layer. The intermediate strengthening layer functions as a buffer between any air bubbles remaining in the concrete substrate layer and the ornamental facing layer following curing of the product.

IPC Classes  ?

  • E04C 1/40 - Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
  • E04C 2/06 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like materialBuilding elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of asbestos cement reinforced
  • E04C 2/26 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups , , , or of materials covered by one of these groups with a material not specified in one of these groups
  • C04B 40/00 - Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
  • B28B 1/16 - Producing shaped articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles

9.

Veneer panel

      
Application Number 11647751
Grant Number 07997039
Status In Force
Filing Date 2006-12-29
First Publication Date 2008-07-03
Grant Date 2011-08-16
Owner Boral Stone Products, LLC (USA)
Inventor
  • Wolf, David H.
  • Attebery, Ii, Harold C.
  • Klotz, Jeff
  • Dottavio, James J.
  • Hines, David C.
  • Justice, Joy M.
  • Broehl, Josh
  • Simmering, Zach

Abstract

A cast veneer wall panel includes a facing panel having at least one design element. The facing panel is made from a cast material. In addition the wall panel includes a backing panel including a series of spaced apertures. The series of spaced apertures receive a portion of the cast material in order to key the facing panel and the backing panel together.

IPC Classes  ?

  • E04F 13/00 - Coverings or linings, e.g. for walls or ceilings
  • E04C 2/00 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels

10.

Panelized veneer with backer-to-backer locators

      
Application Number 11933216
Grant Number 08042309
Status In Force
Filing Date 2008-01-25
First Publication Date 2008-07-03
Grant Date 2011-10-25
Owner Boral Stone Products LLC (USA)
Inventor
  • Wolf, David H.
  • Attebery, Ii, Harold C
  • Klotz, Jeffrey E.
  • Dottavio, James J.
  • Hines, David C
  • Stickel, Joy M.
  • Broehl, Joshua
  • Float, Jamison

Abstract

A cast veneer wall panel includes a backing panel having a rear face and a front face. The front face includes a boundary wall and a continuous abutment extending around a perimeter of a casting field. The cast veneer wall panel further includes a facing panel formed from a cast material that is received and held within the casting field. The facing panel includes at least one design element.

IPC Classes  ?

  • E04F 13/08 - Coverings or linings, e.g. for walls or ceilings composed of covering or lining elementsSub-structures thereforFastening means therefor composed of a plurality of similar covering or lining elements

11.

Apparatus for demolding building products from a mold

      
Application Number 11323718
Grant Number 07841852
Status In Force
Filing Date 2005-12-30
First Publication Date 2007-07-05
Grant Date 2010-11-30
Owner
  • OWENS CORNING MASONRY PRODUCTS, LLC (USA)
  • BORAL STONE PRODUCTS LLC (USA)
Inventor
  • Verhoff, Jonathan M.
  • Smith, Richard
  • Belt, James S.
  • Aschenbeck, David P.
  • Copeland, Thomas P.

Abstract

A demolding apparatus for removing molded building products from a mold has a conveyor assembly to advance the mold in a machine direction. A removal mechanism contacts a dislodged portion of the molded building product and applies a dislodging force to the dislodged portion of the molded building product.

IPC Classes  ?

  • B29C 41/42 - Removing articles from moulds, cores or other substrates
  • B28B 13/06 - Removing the shaped articles from moulds

12.

Flat mold for corner-shaped simulated stone products

      
Application Number 11319675
Grant Number 07931248
Status In Force
Filing Date 2005-12-28
First Publication Date 2007-06-28
Grant Date 2011-04-26
Owner Boral Stone Products LLC (USA)
Inventor
  • Korwin-Edson, Michelle L.
  • Walden, Douglas H.
  • Embrey, Robert E.
  • Targett, Larry E.

Abstract

A mold for manufacturing a corner-shaped simulated stone product has a mold cavity configured to imprint a stone texture on at least a first side face and a front face of the corner-shaped product. The mold also provides a back face with a desirable molded interior angle. The mold cavity can have a flexible edge around a perimeter of the mold cavity to impart a textured surface to a second side face of the corner-shaped product.

IPC Classes  ?

  • B22C 9/06 - Permanent moulds for shaped castings
  • B44F 9/04 - Designs imitating natural patterns of stone surfaces, e.g. marble

13.

Flux and process for hot dip galvanization

      
Application Number 11640366
Grant Number 07811389
Status In Force
Filing Date 2006-12-18
First Publication Date 2007-06-21
Grant Date 2010-10-12
Owner BORAL STONE PRODUCTS LLC (USA)
Inventor
  • Leychkis, David
  • Zervoudis, John

Abstract

A flux for use in a hot dip galvanization process has an acidic component so that the flux has a pH of about 1.5 or less. The flux also includes an alkali metal chloride and a nonionic surfactant containing polyoxyethylenated straight-chain alcohols with a hydrophile-lipophile balance (HLB) of less than 11. Depending on the particular application, the flux also includes other components, such as ferric chloride, an inhibitor containing an amino derivative and bismuth oxide.

IPC Classes  ?

  • B23K 35/34 - Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material comprising compounds which yield metals when heated