The present disclosure provides a stationary shoulder for friction stir welding, comprising: a first body (3) comprising a first surface, a second surface, and a throughhole extending from the first surface of the first body to the second surface of the first body; and a second body (9) comprising a first surface which is configured to abut the second surface of the first body, a second surface, and a throughhole extending from the first surface of the second body to the second surface of the second body; wherein the throughholes of the first and second bodies are coaxial about a longitudinal axis (L) and are configured to receive a friction stir welding tool assembly; wherein a rolling-element bearing (4) is mounted on the first body in the throughhole; wherein the lower surface of the first body comprises a protrusion and the upper surface of the second body comprises a corresponding recess, or vice versa; and wherein the first body is connected to the second body by means of one or more compressible fasteners (11). The present disclosure further provides an apparatus for stationary shoulder friction stir welding, and use of the same in a stationary shoulder friction stir welding process. The present disclosure further provides a protective bushing (8) for stationary shoulder friction stir welding, an apparatus for stationary shoulder friction stir welding comprising said protective bushing, and use of the protective bushing or the apparatus in a method of stationary shoulder friction stir welding.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
A milling tool for milling a material is provided. The milling tool comprises a tool shank having an axis of rotation, and further comprises a tool head at one end thereof. The tool head comprises at least two tiers, each tier comprising a plurality of flutes extending circumferentially around the tool head. The tool head comprises superhard material and the tiers are axially displaced from each other and separated by a non-cutting portion of the tool head.
The present disclosure provides a friction stir welding tool assembly comprising: a tool insert (10); a tool holder; a collar; and a retention means to attach the collar to the tool holder. The tool insert comprises a body portion (12), a connection member (14) and a stirring pin (16). The friction stir welding tool insert has a longitudinal axis of rotation. The body portion has first and second boundaries spaced apart along the longitudinal axis. The first boundary of the body portion abuts or is integral with the stirring pin. The longest linear dimension of the first boundary is less than the longest linear dimension of the second boundary such that the body portion tapers along the longitudinal axis between the first boundary and the second boundary. The longest longitudinal axis of the first and second boundaries are measured perpendicular to the longitudinal axis of rotation. The second boundary of the body portion abuts or is integral with the connection member. The connection member mates with the tool holder so as to prevent rotation of the tool insert relative to the tool holder when in use. The collar has an inner surface and an outer surface, and at least a portion of the inner surface of the collar substantially conforms to the taper of the body portion of the tool insert. The collar is mounted about at least a portion of the body portion of the tool insert and at least a portion of the tool holder.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
The present disclosure provides a method of mining rock using a disc cutter comprising a cutter body with a diameter d, a plurality of tool holders mounted about a peripheral surface of the cutter body and a plurality of cutting elements attached to the tool holders, the method comprising cutting a slot with a slot depth D in the rock at a cutting position of the disc cutter, wherein a rotational speed of the disc cutter during cutting is greater than 60 rpm.
A cutting element has a substrate and a body of superhard polycrystalline material bonded to the substrate. The body of superhard polycrystalline material has a working surface, a plurality of spaced apart cutting edges, a chamfer extending from the cutting edges to the working surface, and a recessed region extending into the working surface towards the interface with the substrate and about the longitudinal axis of the body. The cutting edges are spaced around the working surface and separated by a respective further region; the radius of curvature of one or more of the cutting edges being less than the radius of curvature of the substrate. The chamfer extends from the cutting edges to the working surface and is non-variable in one or both of angle relative to the plane extending through the longitudinal axis, and length. The recessed region does not intersect and/or does not interfere with the chamfer.
A cutting element (1) for a cutting tool has a sensor element, a body of super hard material (12) having a working surface, the sensor element being attached to a portion of the super hard material (12), and one or more conducting wires extending from the sensor element through one or more channels extending through the body of super hard material. The sensor element is bonded to the body of superhard material through a layer of ceramic adhesive.
A cemented carbide material includes WC, Co and Re, in the amounts of between around 3 to around 10 wt. % Co and between around 0.5 to around 15 wt. % Re. The equivalent total carbon (ETC) content of the cemented carbide material with respect to WC is between around 6.3 wt. % to around 6.9 wt. % and the cemented carbide material is substantially free of eta-phase and free carbon. There is also disclosed a polycrystalline diamond construction having a substrate formed of such cemented carbide material bonded to a body of polycrystalline diamond material along an interface, the body of polycrystalline diamond material having a region adjacent the interface with the substrate which includes a plurality of diamond grains at least partially coated in rhenium carbide.
B22F 5/00 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
C22C 29/06 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
C22C 29/08 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
This disclosure relates to a rotary abrasive machining tool comprising a hub with a plurality of axially extending radial slots in an outer circumference thereof, and a plurality of abrasive segments, typically polycrystalline diamond, located in the radial slots.
B24D 5/06 - Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their peripheryBushings or mountings therefor with inserted abrasive blocks, e.g. segmental
Herein is disclosed a cutting tool comprising: a tool shank having an axis of rotation, and further comprising a tool head at one end thereof, the tool head comprising a tier, wherein the tier of the tool head comprises a cutting surface formed of polycrystalline CVD diamond and wherein the cutting surface comprises a plurality of satellites, wherein a sharpness ratio β of the cutting tool is in the range from about 0.01 to about 1.5, and wherein the sharpness ratio β is the ratio of the average height H (mm) of the satellites to the average overlapping length L (mm) between two adjacent satellites, a method of making the above-mentioned tool head, and a use of the cutting tool in a method of cutting a brittle material.
This disclosure relates to a method of mining a rock formation using a disc cutter and a rock breaker tool. Several examples of rock breaker tool are provided, including mini disc cutters and a form of hydraulic striker. The tool is inserted into slits cut into the rock by the disc cutter and activated, causing crack initiation and propagation in the rock.
E21C 27/14 - Machines which completely free the mineral from the seam by both slitting and breaking-down breaking-down effected by force or pressure applied to side of slit, e.g. by wedges
E21C 27/12 - Machines which completely free the mineral from the seam by both slitting and breaking-down breaking-down effected by acting on the vertical face of the mineral, e.g. by percussive tools
C04B 37/02 - Joining burned ceramic articles with other burned ceramic articles or other articles by heating with metallic articles
B23D 65/00 - Making tools for sawing machines or sawing devices for use in cutting any kind of material
C01B 32/28 - After-treatment, e.g. purification, irradiation, separation or recovery
C04B 35/528 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
An apparatus for use in leaching a polycrystalline diamond (PCD) cutter element is disclosed and includes a leaching receptacle having a first cavity and a second cavity, the first cavity extending from a first end of the leaching receptacle to a first open end of the second cavity, the second cavity extending from the first open end to a second end and being arranged to receive a volume of liquid acid leaching mixture. A removable fixture is adapted to hold the PCD cutter element to be leached. A seal member is positionable adjacent the first open end of the second cavity and arranged to extend around the PCD cutter element. The leaching receptacle and the fixture holding the PCD cutter are adapted to interconnect to form a closed system with the PCD cutter to be leached in the fixture forming a lid to close and seal the apparatus.
A method for leaching a polycrystalline diamond (PCD) cutter element includes providing a leaching receptacle, introducing a volume of liquid acid leaching mixture into the leaching receptacle, the volume being greater than around 0.5ml, attaching the PCD cutter element to a fixture, applying a seal member around the PCD cutter element, locating the fixture with the PCD cutter element attached in the leaching receptacle to suspend the PCD cutter element above the acid leaching mixture, sealing the leaching receptacle to provide a closed system, elevating the temperature of the liquid acid leaching mixture to above ambient conditions to transition at least some of the liquid acid leaching mixture to acid vapour(s), and exposing the PCD cutter element to the acid vapour(s) to leach the PCD cutter element.
A system for use in leaching a plurality of polycrystalline diamond cutter elements includes a plurality of leaching receptacles having a first and a second cavity, the second cavity being arranged to receive a volume of liquid acid leaching mixture. A plurality of removable fixtures, each being adapted to hold an individual cutter element to be leached, are provided and the first cavity of each leaching receptacle is adapted to receive a respective one of said fixtures. A plurality of seal members are positionable in a recess in a respective one of said fixtures and arranged to extend around the respective cutter element. The leaching receptacle are adapted to interconnect with a respective one of said fixtures holding a respective cutter element to form a closed system, with the cutter element in the respective fixture forming a lid to seal the respective leaching receptacle with the respective fixture.
A method for leaching a polycrystalline diamond (PCD) cutter element includes providing a leaching receptacle, introducing a volume of liquid acid leaching mixture into the leaching receptacle, attaching the PCD cutter element to a fixture, applying a seal member around the PCD cutter element, locating the fixture with the PCD cutter element attached in the leaching receptacle to suspend the PCD cutter element above the acid leaching mixture, sealing the leaching receptacle to provide a closed system, elevating the temperature of the liquid acid leaching mixture to above ambient conditions to transition at least some of the liquid acid leaching mixture to acid vapour(s) and exposing the PCD cutter element to the acid vapour(s) to leach the PCD cutter element.
A method of leaching a polycrystalline diamond (PCD) cutter element includes providing a leaching receptacle having an interior volume, introducing a volume of liquid acid leaching mixture into the leaching receptacle, the volume being between around 5% to around 80% of the interior volume of the leaching receptacle, attaching the PCD cutter element to a fixture, applying a seal member around the PCD cutter element, locating the fixture with the PCD cutter element attached in the leaching receptacle to immerse at least a portion of the PCD cutter element in the acid leaching mixture, sealing the leaching receptacle to provide a closed system, elevating the temperature of the liquid acid leaching mixture to above ambient conditions, and leaching the PCD cutter element.
A method for leaching a polycrystalline diamond (PCD) cutter element includes providing a leaching receptacle, introducing a volume of liquid acid leaching mixture into the leaching receptacle, attaching the PCD cutter element to a fixture, applying a seal member around the PCD cutter element, locating the fixture with the PCD cutter element attached in the leaching receptacle to suspend the PCD cutter element above the acid leaching mixture, sealing the leaching receptacle to provide a closed system, elevating the temperature of the liquid acid leaching mixture to a first temperature of between around 100 degrees C to around 300 degrees C to transition at least some of the liquid acid leaching mixture to acid vapour(s), holding the temperature at said first temperature for a period of time whilst exposing the PCD cutter element to the acid vapour(s) to leach the PCD cutter element; and reducing the temperature to ambient temperature.
A system for leaching a polycrystalline diamond (PCD) cutter element having a body of PCD material includes a leaching receptacle for receiving a volume of liquid acid leaching mixture, a fixture adapted to hold the PCD cutter element to be leached spaced from the volume of leaching mixture in the leaching receptacle, and a seal member positionable in a recess in the fixture for positioning around the PCD cutter element to be leached. The leaching receptacle and the fixture are adapted to interconnect forming a closed system.
A method for leaching a polycrystalline diamond (PCD) cutter element includes providing a leaching receptacle having an interior volume, introducing a volume of liquid acid leaching mixture into the leaching receptacle, the volume being between around 5% to around 80% of the interior volume of the leaching receptacle, attaching the PCD cutter element to a fixture, applying a seal member around the PCD cutter element, locating the fixture with the PCD cutter element attached in the leaching receptacle to suspend the PCD cutter element above the acid leaching mixture, sealing the leaching receptacle to provide a closed system, elevating the temperature of the liquid acid leaching mixture to above ambient conditions to transition at least some of the liquid acid leaching mixture to acid vapour(s), and exposing the PCD cutter element to the acid vapour(s) to leach the PCD cutter element.
A method for leaching a plurality of polycrystalline diamond (PCD) cutter elements is disclosed as providing a leaching receptacle for each PCD cutter element, introducing a volume of liquid acid leaching mixture into each leaching receptacle, attaching each PCD cutter element to a respective fixture, applying a seal member around each PCD cutter element, suspending the PCD cutter elements above the acid leaching mixtures in the respective leaching receptacles, sealing each leaching receptacle to provide a plurality of closed systems, elevating the temperature of the liquid acid leaching mixture in each leaching receptacle to above ambient conditions to transition at least some of the liquid acid leaching mixture to acid vapour(s) and exposing the PCD cutter elements to the acid vapour(s) to leach the PCD cutter elements.
A method for leaching a polycrystalline diamond cutter element is disclosed as providing a leaching receptacle having a first cavity and a second cavity therein. A volume of liquid acid leaching mixture is introduced into the second cavity. The PCD cutter element is attached to a fixture and a seal member is positioned around a portion of the PCD cutter element and located in a recess in the fixture. The PCD cutter element is located in the second cavity. The fixture is connected to the leaching receptacle, compressing the seal member against and/or between the cutter and the leaching receptacle to form a closed system with the PCD cutter to be leached in the fixture forming a lid. The temperature of the liquid acid leaching mixture is elevated to above ambient conditions to leach at least a portion of the PCD cutter element.
A method for leaching a plurality of polycrystalline diamond (PCD) cutter elements includes providing a first leaching receptacle having a first and a second cavity. A first volume of liquid acid leaching mixture is introduced into the second cavity. A PCD cutter element is attached to a first fixture and a first seal member positioned around a portion of the PCD cutter element with a seal member being located in a recess in the first fixture. The PCD cutter element is then located in the second cavity and the first fixture connected to the first leaching receptacle to form a closed system with the PCD cutter element forming a lid. These steps are repeated for further cutter elements to be leached and the temperature of the liquid acid leaching mixtures is then elevated to above ambient conditions to leach at least a portion of the PCD cutter elements.
The present disclosure relates to a friction stir welding tool assembly (10) comprising a substrate (12) having a substrate end (12a), the substrate end (12a) comprising a convex portion, and a tip (14) having a tip end (14a), the tip end (14a) comprising a concave portion, the tip further comprising a stirring pin (20), the stirring pin (20) being located at a distal end to the tip end (14a). The tip (14) is formed of a superhard material, and the substrate end (12a) is joined to the tip end (14a) at the corresponding convex and concave portions.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
B23K 20/233 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded without ferrous layer
This disclosure relates to a computer-implemented method for estimating component wear. At least one clustering analysis may be applied to measurements taken during component use to identify clusters and generate alerts.
This disclosure relates to a method of making a shaped tool component from a precursor sintered body comprising polycrystalline diamond (PCD). The sintered body has a PCD table joined to a substrate, and the PCD table varies in depth. The resulting shaped tool component thus also has a PCD layer with varying depth. A method of making a shaped tool component comprising polycrystalline diamond (PCD), comprising the steps: h. Adding a diamond feed stock to a refractory cup; i. Adding a p re-shaped cemented carbide body to the refractory cup adjacent the diamond feed stock; j. Compacting the diamond feed stock and cemented carbide body to form a green body; k. Sintering the green body at a temperature between 1400° C. to 2100° C. and at a pressure of at least 7 GPa, for at least 30 seconds to form a sintered PCD precursor body that comprises a PCD table sinter-joined to the cemented carbide substrate at an interface;
C04B 37/00 - Joining burned ceramic articles with other burned ceramic articles or other articles by heating
C04B 41/00 - After-treatment of mortars, concrete, artificial stone or ceramicsTreatment of natural stone
C04B 41/91 - After-treatment of mortars, concrete, artificial stone or ceramicsTreatment of natural stone of only ceramics involving the removal of part of the materials of the treated articles, e.g. etching
This disclosure relates to a friction stir welding tool insert comprising a polycrystalline cubic boron nitride, PCBN, composite material with a textured surface layer. The textured surface layer comprises a pre-defined repeating pattern.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
This disclosure relates to a friction stir welding tool insert comprising a polycrystalline cubic boron nitride, PCBN, composite material with a textured surface layer. The textured surface layer comprises a pre-defined repeating pattern.
B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
A window assembly comprising: a frame defining an opening; a ceramic window; wherein the frame is bonded to the ceramic window to substantially cover the opening; and wherein the frame comprises two portions, wherein the thickness of a first portion of the two portions in the direction perpendicular to the main plane of the opening is smaller than the thickness of a second of the two portions in the direction perpendicular to the plane of the opening.
G02B 1/02 - Optical elements characterised by the material of which they are madeOptical coatings for optical elements made of crystals, e.g. rock-salt, semiconductors
G02B 7/00 - Mountings, adjusting means, or light-tight connections, for optical elements
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
C22C 19/05 - Alloys based on nickel or cobalt based on nickel with chromium
This disclosure relates to a friction stir welding (FSW) tool assembly comprising a retention mechanism to mechanically engage both a tool insert and a tool holder, thereby preventing relative separation. The retention mechanism comprises an annular locking collar mounted about the tool insert and/or the tool holder that couples with the tool insert and/or the tool holder, in mating engagement.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
This disclosure relates to a friction stir welding (FSW) tool assembly comprising a bonding layer to bond the tool insert and the tool holder together, wherein the bonding layer is a layer of braze with a melting temperature of at least 900° C.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
There is provided a method of mining rock using a disc cutter comprising a cutter body with a diameter, d, and a thickness, t, a plurality of tool holders mounted about a peripheral surface of the cutter body and a plurality of cutting elements attached to the tool holders, the method comprising the steps: - cutting a first slot in the rock at a first cutting position of the disc cutter, - moving the disc cutter to a second cutting position which is to the left or right of the first cutting position, and - cutting a second slot in the rock, such that the second slot is spaced apart from the first slot by distance S, at least one of the first and second slots having a depth of slot D, and wherein a ratio of depth of slot D, to distance S, is in the range of 2 to 16.
B28D 1/04 - Working stone or stone-like materials, e.g. brick, concrete, not provided for elsewhereMachines, devices, tools therefor by sawing with circular saw blades or saw discs
E21C 25/16 - Machines slitting solely by one or more rotating saws, cutting discs, or wheels
E21C 37/22 - Hand tools or hand-held power-operated tools specially adapted for dislodging minerals
E21C 47/10 - Machines for obtaining, or the removal of, materials in open-pit mines for quarrying stone, sand, gravel, or clay
There is provided a method of mining rock using a disc cutter comprising a cutter body with a diameter, d, and a thickness, t, a plurality of tool holders mounted about a peripheral surface of the cutter body and a plurality of cutting elements attached to the tool holders, the method comprising the steps: - cutting a first slot in the rock at a first cutting position of the disc cutter, - moving the disc cutter to a second cutting position which is to the left or right of the first cutting position, and - cutting a second slot in the rock, such that the second slot is spaced apart from the first slot by distance S, at least one of the first and second slots having a depth of slot D, and wherein a ratio of depth of slot D, to distance S, is in the range of 2 to 16.
E21C 47/10 - Machines for obtaining, or the removal of, materials in open-pit mines for quarrying stone, sand, gravel, or clay
E21C 25/16 - Machines slitting solely by one or more rotating saws, cutting discs, or wheels
B28D 1/04 - Working stone or stone-like materials, e.g. brick, concrete, not provided for elsewhereMachines, devices, tools therefor by sawing with circular saw blades or saw discs
E21C 37/22 - Hand tools or hand-held power-operated tools specially adapted for dislodging minerals
This disclosure relates to a disk cutter comprising a cutter body, a plurality of tool holders and a plurality of cutting elements mounted to the tool holders. The tool holders and cutting elements are provided in at least one set about the cutter body, each set comprising two or more tool holders and two or more cutting elements arranged in a pre-determined sequence of configurations.
Herein is disclosed a method of dressing a grinding wheel, the method comprising providing a dressing roller and a grinding wheel, wherein the dressing roller comprises a hub and a plurality of polycrystalline diamond (PCD) segments mounted peripherally about the hub, each PCD segment having a pair of side surfaces extending generally radially and an end surface extending generally circumferentially between the side surfaces, the method comprising the steps of: a. rotating the dressing roller and/or the grinding wheel, and b. engaging a periphery of the dressing roller and a periphery of the grinding wheel, wherein a speed ratio qd between the dressing roller and the grinding wheel is below 0 or above +1, and wherein a rake face is located on one of said side surfaces of each PCD segment and a corresponding flank face is located on the end surface.
B24B 53/07 - Devices or means for dressing or conditioning abrasive surfaces of profiled abrasive wheels by means of forming tools having a shape complementary to that to be produced, e.g. blocks, profile rolls
B24D 3/00 - Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special natureAbrasive bodies or sheets characterised by their constituents
B24B 53/047 - Devices or means for dressing or conditioning abrasive surfaces of cylindrical or conical surfaces on abrasive tools or wheels equipped with one or more diamonds
B24D 5/06 - Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their peripheryBushings or mountings therefor with inserted abrasive blocks, e.g. segmental
B24D 7/06 - Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front faceBushings or mountings therefor with inserted abrasive blocks, e.g. segmental
42.
METHOD OF MILLING BRITTLE MATERIALS USING A POLYCRYSTALLINE DIAMOND END MILLING TOOL
This disclosure relates to a two-piece friction stir welding (FSW) tool insert. The tool insert has a longitudinal axis of rotation and comprises a stirring pin and an annular shoulder coaxially mounted about the stirring pin. The stirring pin and annular shoulder each comprise polycrystalline cubic boron nitride. The annular shoulder is a thin disc with a thickness of 1 to 12 mm and the shoulder comprises a tapered, central aperture, through which the stirring pin protrudes.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
44.
CUTTING ELEMENTS FOR A CUTTING TOOL AND METHODS OF MAKING AND USING SAME
A cutting element (1) for a cutting tool has a sensor element (110), a body of super hard material (12) having a working surface (14), the sensor element (110) being attached to a portion of the working surface of the body of super hard material (12), a substrate (10) bonded to the body of super hard material (12) along an interface spaced from and opposing the working surface (14) and one or more conducting wires (114) extending from the sensor element (110) through one or more channels (102) in the body of super hard material (12) to a receiving socket (118), the receiving socket being located in a cavity in the substrate (20). The receiving socket (20) has an insulating layer (220) comprising a layer of ceramic adhesive and a receiving cavity defined by a wall, at least a portion of the wall including metal.
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
E21B 47/01 - Devices for supporting measuring instruments on drill bits, pipes, rods or wirelinesProtecting measuring instruments in boreholes against heat, shock, pressure or the like
A cutting element (1) for a cutting tool has a sensor element, a body of super hard material (12) having a working surface, the sensor element being attached to a portion of the super hard material (12), and one or more conducting wires extending from the sensor element through one or more channels extending through the body of super hard material. The sensor element is bonded to the body of superhard material through a layer of ceramic adhesive.
E21B 10/573 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
E21B 47/12 - Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
A milling tool for milling a material is provided, The milling tool comprises a tool shank having an axis of rotation, and further comprises a tool head at one end thereof. The tool head comprises at least two tiers, each tier comprising a plurality of flutes extending circumferentially around the tool head. The tool head comprises superhard material and the tiers are axially displaced from each other and separated by a non-cutting portion of the tool head.
B23C 5/10 - Shank-type cutters, i.e. with an integral shaft
B28D 1/18 - Working stone or stone-like materials, e.g. brick, concrete, not provided for elsewhereMachines, devices, tools therefor by milling, e.g. channelling by means of milling tools
The present application relates to a friction stir welding tool insert comprising a polycrystalline cubic boron nitride, PCBN, composite material with a textured surface layer. The textured surface layer comprises a pre-defined repeating pattern.
B23K 20/00 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
This disclosure relates to a high cBN content polycrystalline cubic boron nitride, PCBN, material. The binder matrix material comprises 2 to 15 wt. % titanium diboride (TiB2).
B23B 27/14 - Cutting tools of which the bits or tips are of special material
C04B 35/5831 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
C04B 35/478 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxides based on titanium oxides or titanates based on titanates based on aluminium titanates
C04B 35/58 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides
Polycrystalline cubic boron nitride, PCBN, material and methods of making PCBN. A method includes providing a matrix precursor powder comprising particles having an average particle size no greater than 250 nm, providing a cubic boron nitride, cBN, powder comprising particles of cBN having an average particle size of at least 0.2 μm, intimately mixing the matrix precursor powder and the cBN powder, and sintering the intimately mixed powders at a temperature of at least 1100° C. and a pressure of at least 3.5 GPa to form the PCBN material comprising particles of cubic boron nitride, cBN dispersed in a matrix material.
C04B 35/5831 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
C04B 35/626 - Preparing or treating the powders individually or as batches
B22F 1/107 - Metallic powder containing lubricating or binding agentsMetallic powder containing organic material containing organic material comprising solvents, e.g. for slip casting
B22F 9/04 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor using physical processes starting from solid material, e.g. by crushing, grinding or milling
There is disclosed a carbon material having a face-centred cubic crystal lattice characterized by a space group Fm-3m, and containing at least 99.9 atomic % carbon, wherein the mean grain size of the carbon material is greater than 0.5 µm.
This disclosure relates to a polycrystalline cubic boron nitride, PCBN, material that includes a binder matrix material containing nitride compounds. The nitride compounds are selected from HfN, VN, and/or NbN.
C04B 35/5831 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
C04B 35/626 - Preparing or treating the powders individually or as batches
This disclosure relates to polycrystalline cubic boron nitride material with cBN particles in a metal matrix comprising zirconium nitride and/or vanadium nitride precipitates or grains.
C04B 35/5831 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
A method of processing a polycrystalline diamond (PCD) material having a non- diamond phase with a catalyst/solvent material includes leaching an amount of the catalyst/solvent from the PCD material by exposing at least a portion of the PCD material to a leaching mixture, the leaching mixture comprising hydrofluoric acid at a molar concentration of between 12 M to around 28 M, nitric acid at a molar concentration of between around 3 M to around 10 M, and water.
B01J 3/06 - Processes using ultra-high pressure, e.g. for the formation of diamondsApparatus therefor, e.g. moulds or dies
C22C 29/02 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides
54.
POLYCRYSTALLINE DIAMOND CONSTRUCTIONS & METHODS OF MAKING SAME
A polycrystalline diamond construction has a body of polycrystalline diamond (PCD) material; and a cemented carbide substrate bonded to the body of polycrystalline material along an interface. The cemented carbide substrate has tungsten carbide particles bonded together by a binder material, the binder material comprising Co; and the tungsten carbide particles form at least around 70 weight percent and at most around 95 weight percent of the substrate. The cemented carbide substrate has a bulk volume, the bulk volume of the cemented carbide substrate having at least around 0.1 vol. % of inclusions of free carbon having a largest average size in any one or more dimensions of less than around 40 microns.
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
B22F 1/00 - Metallic powderTreatment of metallic powder, e.g. to facilitate working or to improve properties
C22C 29/08 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
B01J 3/06 - Processes using ultra-high pressure, e.g. for the formation of diamondsApparatus therefor, e.g. moulds or dies
55.
Sensor elements and assemblies, cutting tools comprising same and methods of using same
A sensor element for a cutting tool has a hard portion having a first sensing surface, first and second electrodes, and first and second sets of thermocouple wires, and an electrically insulating portion. The second electrode has a second sensing surface, The hard portion comprises hard and/or super-hard material and the first and second electrodes comprise electrically conductive hard and/or super-hard material, the hard portion isolating the first sensing surface from the second sensing surface. The second electrode is attached to or forms part of an electrically conductive region of the hard portion or a region attached thereto. Electric current flows between the first and second electrodes through external material when the sensing surfaces contact the material in response to the cutting tool engaging the material. The first and second electrodes are operable to indicate any one or more of a temperature of the first and second electrodes, and conductivity between the electrodes.
E21B 47/01 - Devices for supporting measuring instruments on drill bits, pipes, rods or wirelinesProtecting measuring instruments in boreholes against heat, shock, pressure or the like
E21B 10/46 - Drill bits characterised by wear resisting parts, e.g. diamond inserts
E21B 10/52 - Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of roller type with chisel- or button-type inserts
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
E21B 47/013 - Devices specially adapted for supporting measuring instruments on drill bits
E21B 49/00 - Testing the nature of borehole wallsFormation testingMethods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
G01K 7/01 - Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat using semiconducting elements having PN junctions
G01N 27/04 - Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
56.
POLYCRYSTALLINE DIAMOND CONSTRUCTIONS & METHODS OF MAKING SAME
A polycrystalline diamond construction has a body of polycrystalline diamond (PCD) material; and a cemented carbide substrate bonded to the body of polycrystalline material along an interface. The cemented carbide substrate includes tungsten carbide particles bonded together by a binder material, the binder material comprising an alloy of Co, Ni and Cr; and the tungsten carbide particles form at least around 70 weight percent and at most around 95 weight percent of the substrate. The cemented carbide substrate has a bulk volume, the bulk volume of the cemented carbide substrate has at least around 0.1 vol. % of inclusions of free carbon having a largest average size in any one or more dimensions of less than around 40 microns.
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
B22F 1/10 - Metallic powder containing lubricating or binding agentsMetallic powder containing organic material
C22C 29/06 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
This disclosure relates to a rotary abrasive machining tool comprising a hub with a plurality of axially extending radial slots in an outer circumference thereof, and a plurality of abrasive segments, typically polycrystalline diamond, located in the radial slots.
B24D 5/06 - Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their peripheryBushings or mountings therefor with inserted abrasive blocks, e.g. segmental
B24D 5/10 - Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their peripheryBushings or mountings therefor with cooling provisions, e.g. with radial slots
58.
Sensor elements and assemblies, cutting tools comprising same and methods of using same
A sensor element for a cutting tool (100) has a hard portion (110) having a sensing surface (112), first and second electrodes (120, 130), first and second sets of thermocouple wires (122, 132) and an electrically insulating portion. The first and second electrodes (120, 130) are arranged to allow electric current to flow when the sensing surface (112) contacts external material in response to the cutting tool engaging the external material. A first thermocouple junction (124) is operable to indicate a temperature of the first electrode and a second thermocouple junction (134) is operable to measure temperature of the second electrode.
E21B 10/52 - Drill bits characterised by wear resisting parts, e.g. diamond inserts the bit being of roller type with chisel- or button-type inserts
E21B 47/01 - Devices for supporting measuring instruments on drill bits, pipes, rods or wirelinesProtecting measuring instruments in boreholes against heat, shock, pressure or the like
This disclosure relates to a method of mining a rock formation using a disc cutter and a rock breaker tool. Several examples of rock breaker tool are provided, including mini disc cutters and a form of hydraulic striker. The tool is inserted into slits cut into the rock by the disc cutter and activated, causing crack initiation and propagation in the rock.
B28D 1/04 - Working stone or stone-like materials, e.g. brick, concrete, not provided for elsewhereMachines, devices, tools therefor by sawing with circular saw blades or saw discs
E21C 27/12 - Machines which completely free the mineral from the seam by both slitting and breaking-down breaking-down effected by acting on the vertical face of the mineral, e.g. by percussive tools
E21C 37/04 - Other methods or devices for dislodging with or without loading by devices with parts pressed mechanically against the wall of a borehole
E21C 37/22 - Hand tools or hand-held power-operated tools specially adapted for dislodging minerals
This disclosure relates to a disk cutter (18) comprising a cutter body, a plurality of tool holders (24) and a plurality of cutting elements (22) mounted to the tool holders. The tool holders and cutting elements are provided in at least one set about the cutter body, each set comprising two or more tool holders and two or more cutting elements arranged in a p re-determined sequence of configurations.
This disclosure relates to a disc cutter comprising a cutter body, a plurality of tool holders and a plurality of cutting elements. The tool holders and cutting elements are arranged in at least one set about the cutter body. Each set comprises tool holders and cutting elements in a predetermined sequence of configurations. In the pre-determined sequence of configurations, the quantity of cutting elements and/or the lateral spacing of the cutting elements varies.
B28D 1/12 - Saw blades specially adapted for working stone
B28D 1/18 - Working stone or stone-like materials, e.g. brick, concrete, not provided for elsewhereMachines, devices, tools therefor by milling, e.g. channelling by means of milling tools
E02F 5/08 - Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with digging wheels turning round an axis
This disclosure relates to a disc cutter comprising PCD cutting elements mounted about a circular body via intermediate tool holders. The cutting elements and corresponding tool holders are arranged in sets of typically 4, 5 or 6 tool holders. The sets repeat along the 5 circumference of the body. A tool holder stabilising system is implemented to reduce the occurrence of vibrations, caused by the cutting operation in use, reaching the cutting elements and causing premature failure.
B28D 1/12 - Saw blades specially adapted for working stone
B28D 1/18 - Working stone or stone-like materials, e.g. brick, concrete, not provided for elsewhereMachines, devices, tools therefor by milling, e.g. channelling by means of milling tools
E02F 5/08 - Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with digging wheels turning round an axis
This disclosure relates to a disc cutter comprising a cutter body, a plurality of tool holders and a plurality of cutting elements. The tool holders and cutting elements are arranged in at least one set about the cutter body. Each set comprises tool holders and cutting elements in a pre- determined sequence of configurations. At least one of the tool holders within each set is a prime tool holder that supports a tilt cutting element. A tilt cutting element is one that faces in a plane forming a non-zero tilt angle α with the plane of the cutter body.
B28D 1/12 - Saw blades specially adapted for working stone
B28D 1/18 - Working stone or stone-like materials, e.g. brick, concrete, not provided for elsewhereMachines, devices, tools therefor by milling, e.g. channelling by means of milling tools
E02F 5/08 - Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with digging wheels turning round an axis
64.
METHOD OF MINING A ROCK FORMATION USING A DISC CUTTER AND A ROCK BREAKER TOOL
This disclosure relates to a method of mining a rock formation using a disc cutter and a rock breaker tool. Several examples of rock breaker tool are provided, including mini disc cutters and a form of hydraulic striker. The tool is inserted into slits cut into the rock by the disc cutter and activated, causing crack initiation and propagation in the rock.
E21C 27/12 - Machines which completely free the mineral from the seam by both slitting and breaking-down breaking-down effected by acting on the vertical face of the mineral, e.g. by percussive tools
E21C 37/04 - Other methods or devices for dislodging with or without loading by devices with parts pressed mechanically against the wall of a borehole
B28D 1/04 - Working stone or stone-like materials, e.g. brick, concrete, not provided for elsewhereMachines, devices, tools therefor by sawing with circular saw blades or saw discs
B28D 1/22 - Working stone or stone-like materials, e.g. brick, concrete, not provided for elsewhereMachines, devices, tools therefor by cutting, e.g. incising
E21C 37/22 - Hand tools or hand-held power-operated tools specially adapted for dislodging minerals
This disclosure relates to a cutting assembly comprising a disc cutter and a dust reduction unit for reducing the transmission of dust generated by the disc cutter during use.
This disclosure relates a polycrystalline cubic boron nitride, PCBN, composite material for use in friction stir welding. The PCBN composite material comprises tungsten (W), rhenium (Re) and aluminium (Al) in the binder matrix material.
B22F 3/16 - Both compacting and sintering in successive or repeated steps
C22C 1/051 - Making hard metals based on borides, carbides, nitrides, oxides or silicidesPreparation of the powder mixture used as the starting material therefor
C22C 27/04 - Alloys based on tungsten or molybdenum
This disclosure relates to a computer-implemented method for estimating component wear. At least one clustering analysis may be applied to measurements taken during component use to identify clusters and generate alerts.
This disclosure relates to a polycrystalline diamond (PCD) body comprising a PCD material formed of intergrown diamond grains forming a diamond network, and an iron-containing binder.
C04B 35/528 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
B23B 27/14 - Cutting tools of which the bits or tips are of special material
This disclosure relates to a polycrystalline cubic boron nitride, PCBN, composite material comprising cubic boron nitride, cBN, particles and a binder matrix material in which the cBN particles are dispersed. The binder matrix material comprises one or more superalloys.
C04B 35/5831 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
C22C 29/16 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on nitrides
C22C 27/04 - Alloys based on tungsten or molybdenum
C22C 1/05 - Mixtures of metal powder with non-metallic powder
C04B 35/528 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
This disclosure relates to a method of making a shaped tool component from a precursor sintered body comprising polycrystalline diamond (PCD). The sintered body has a PCD table joined to a substrate, and the PCD table varies in depth. The resulting shaped tool component thus also has a PCD layer with varying depth. A method of making a shaped tool component comprising polycrystalline diamond (PCD), comprising the steps: h. Adding a diamond feed stock to a refractory cup; i. Adding a p re-shaped cemented carbide body to the refractory cup adjacent the diamond feed stock; j. Compacting the diamond feed stock and cemented carbide body to form a green body; k. Sintering the green body at a temperature between 1400 °C to 2100 °C and at a pressure of at least 7 GPa, for at least 30 seconds to form a sintered PCD precursor body that comprises a PCD table sinter-joined to the cemented carbide substrate at an interface;
C04B 35/528 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
A bearing assembly includes a roller bearing unit, an inner race and an outer race. The roller bearing unit is formed of polycrystalline super-hard material having a mean mass density of at most 4.5 g/cm3 and a volume-weighted arithmetic mean thermal conductivity of at least 100 W/m·K.
This disclosure relates to a PCBN friction stir welding tool ideally suited for welding plate with a thickness of at least 12 mm, wherein the stirring pin has a pin height measured parallel to the longitudinal axis of rotation between a base of the stirring pin and a maximum point of extension of the stirring pin, and wherein the shoulder region has a largest linear dimension measured perpendicularly to the longitudinal axis of rotation, a ratio between the largest linear dimension of the shoulder region and the pin height being less than 4.5.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
This disclosure relates to a friction stir welding tool insert comprising polycrystalline cubic boron nitride. The tool insert comprises a stirring pin and a coaxial shoulder region, wherein the shoulder region comprises a shoulder surface for engaging with the workpiece during use. The shoulder surface comprises a spiral or set of concentric grooves with a depth, D, wherein the depth, D, varies with the radial distance between the stirring pin and a peripheral edge of the shoulder surface.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
76.
Sensor system, cutter element, cutting tool and method of using same
A sensor system has a cutter element for a cutting tool, an interrogation transceiver operable to transmit a radio-frequency (RF) interrogation signal; and a sensor transceiver system operable to receive the RF interrogation signal and to transmit an RF response signal. The sensor transceiver system includes a signal guide medium configured to transduce between the RF interrogation signal, a guided signal in the signal guide medium, and the RF response signal. A characteristic of the RF response signal is dependent upon a condition of the signal guide medium. The cutter element includes the signal guide medium to allow the condition of the signal guide medium to depend upon a condition of the cutter element proximate the signal guide medium. A method of using the sensor system is also disclosed.
A composite product has a body of polycrystalline diamond (PCD) material having a PCD proximal end and a PCD distal end, an electronic device including an electronic component, and a connection portion joining the electronic device to the body at the PCD distal end, and comprising metallic join material having a liquidus temperature of 600° C. to 950° C. at atmospheric pressure. At least one of the electronic device and the body includes an electrically insulating portion between the electronic component and the PCD proximal boundary establishing an electrical open circuit condition between the electronic component and the PCD proximal boundary. A method of making the composite product is also disclosed.
A cutter assembly for a cutting tool has a super-hard volume of super-hard material having a proximal end and a distal end and including a cavity; and a cover member. The super-hard volume has a super-hard surface at the distal end including a cutting edge. The cavity has a cavity open end at the distal end. The super-hard surface includes a cavity peripheral area coterminous with the cavity open end and the cover member has a cover peripheral area configured to mate with the cavity peripheral area to allow the cover member to cover the cavity at the cavity open end, the covered cavity providing a housing chamber within the super-hard volume. A method of making a cutter assembly is also disclosed.
A cutting element (30) includes a substrate (40); and a body of superhard polycrystalline material (34) bonded to the substrate (40) along an interface, the body of superhard polycrystalline material having a peripheral side edge (42). The body of superhard polycrystalline material has a cutting surface (34); a plurality of spaced apart cutting edges (36) extending to the cutting surface (34) through respective chamfer portions (38), the cutting edges being spaced around the peripheral side edge; a plurality of recesses/regions (48) extending from the cutting surface (34) towards the substrate, adjacent cutting edges (36) being spaced apart by a respective one of said recesses/regions (48); and a protrusion or recessed region extending from the cutting surface about a central longitudinal axis of the cutting element. A method of making such a cutting element is also disclosed.
A cutting element (30) includes a substrate (40) having a peripheral side edge, the peripheral side edge having an associated radius of curvature; and a body of superhard polycrystalline material bonded to the substrate along an interface, the body of superhard polycrystalline material (39) having a peripheral side edge and a longitudinal axis. The body of superhard polycrystalline material (39) has a working surface (54); and a plurality of spaced apart cutting edges extending to the working surface (54) through respective chamfer portions (62), the cutting edges (61, 76) being spaced around the working surface by a further region. The cutting edges (61, 76) have an associated radius of curvature, the radius of curvature of one or more of the cutting edges being less than the radius of curvature of the substrate. A method of making such a cutting element is also disclosed.
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
E21B 10/43 - Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits characterised by the arrangement of teeth or other cutting elements
81.
A POLYCRYSTALLINE SUPERHARD CONSTRUCTION AND A METHOD OF MAKING SAME
A polycrystalline super hard construction has a body of polycrystalline super hard material bonded to a substrate along an interface surface. The substrate includes a first material and the body of polycrystalline super hard material includes a second material, wherein the first material differing from the second material in any one or more of average grain size of super hard material, coefficient of thermal expansion, super hard material grain size distribution, hardness. The substrate also includes indicia on at least a portion of the interface surface, the indicia comprising any one or more of letters, numbers, graphical symbols and/or combinations thereof. Also disclosed is a method of using the indicia on the interface surface to distinguish between superhard constructions and a method of generating indicia within a polycrystalline superhard construction.
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
C22C 29/08 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
B22F 3/14 - Both compacting and sintering simultaneously
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
B41M 5/00 - Duplicating or marking methodsSheet materials for use therein
B22F 5/00 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
B22F 3/16 - Both compacting and sintering in successive or repeated steps
82.
Superhard constructions and methods of making same
A super hard polycrystalline construction is disclosed as comprising a body of super hard material having a first fraction of super hard grains in a matrix of a second fraction of super hard grains. The average grain size of the first fraction is between around 1.5 to around 10 times the average grain size of the second fraction and the first fraction comprises around 5 vol % to around 30 vol % of the grains of super hard material in the body.
E21B 10/567 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
B01J 3/06 - Processes using ultra-high pressure, e.g. for the formation of diamondsApparatus therefor, e.g. moulds or dies
B22F 3/14 - Both compacting and sintering simultaneously
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
B22F 3/24 - After-treatment of workpieces or articles
B22F 5/00 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
This disclosure relates to a friction stir welding (FSW) tool assembly comprising a retention mechanism to mechanically engage both a tool insert and a tool holder, thereby preventing relative separation. The retention mechanism comprises an annular locking collar mounted about the tool insert and/or the tool holder that couples with the tool insert and/or the tool holder, in mating engagement.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
C22C 19/05 - Alloys based on nickel or cobalt based on nickel with chromium
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
This disclosure relates to a friction stir welding (FSW) tool assembly comprising a bonding layer to bond the tool insert and the tool holder together, wherein the bonding layer is a layer of braze with a melting temperature of at least 900°C.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
86.
FLUORESCENT DIAMOND PARTICLES AND METHODS OF FABRICATING THE SAME
A diamond powder comprising diamond particles having an average particle size of no more than 20 μm and a vacancy or impurity-vacancy point defect concentration of at least 1 ppm. At least 70% of the volume of diamond in the powder is formed from a single crystal growth sector. This leads to a substantially uniform concentration of vacancies or impurity-vacancy point defects in the diamond particles because the rate of impurity take-up during growth is heavily dependent on the growth sector, which in turn leads to a more uniform fluorescent response. There is also described a method for making such a powder.
C30B 29/60 - Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape characterised by shape
C30B 33/04 - After-treatment of single crystals or homogeneous polycrystalline material with defined structure using electric or magnetic fields or particle radiation
C30B 29/66 - Crystals of complex geometrical shape, e.g. tubes, cylinders
This disclosure relates to a two-piece friction stir welding (FSW) tool insert. The tool insert has a longitudinal axis of rotation and comprises a stirring pin and an annular shoulder coaxially mounted about the stirring pin. The stirring pin and annular shoulder each comprise polycrystalline cubic boron nitride. The annular shoulder is a thin disc with a thickness of 1 to 12 mm and the shoulder comprises a tapered, central aperture, through which the stirring pin protrudes.
B23K 35/22 - Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
This disclosure relates to a disk cutter (100) for a cutting assembly of a rock excavation machine. The disk cutter comprising a cutter body (102) including at least one light-weighting aperture (110).
This disclosure relates to a disk cutter (100) for a cutting assembly of a rock excavation machine. The disk cutter comprising a cutter body (102) including at least one light-weighting aperture (110).
This disclosure relates to a high cBN content polycrystalline cubic boron nitride, PCBN, material. The binder matrix material comprises 2 to 15 wt.% titanium diboride (TiB2).
C04B 35/5831 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
C04B 35/626 - Preparing or treating the powders individually or as batches
This disclosure relates to a high cBN content polycrystalline cubic boron nitride, PCBN, material. The binder matrix material comprises 19 to 50 wt.% chromium, or a compound thereof.
C04B 35/5831 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
C04B 35/626 - Preparing or treating the powders individually or as batches
This disclosure relates to a polycrystalline cubic boron nitride, PCBN, material that includes a binder matrix material containing nitride compounds. The nitride compounds are selected from HfN, VN, and/or NbN.
C04B 35/5831 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on boron nitride based on cubic boron nitride
C04B 35/626 - Preparing or treating the powders individually or as batches
A sensor element for a cutting tool, the sensor element having a hard portion having a working surface and at least one diamond crystal at least partially embedded in the hard portion, the at least one diamond crystal being arranged to generate a piezoresistive signal in response to the working surface engaging external material in use.
E21B 47/01 - Devices for supporting measuring instruments on drill bits, pipes, rods or wirelinesProtecting measuring instruments in boreholes against heat, shock, pressure or the like
94.
POLYCRYSTALLINE DIAMOND CONSTRUCTIONS & METHODS OF MAKING SAME
A polycrystalline diamond construction has a body of polycrystalline diamond (PCD) material; and a cemented carbide substrate bonded to the body of polycrystalline material along an interface. The cemented carbide substrate includes tungsten carbide particles bonded together by a binder material, the binder material comprising an alloy of Co, Ni and Cr; and the tungsten carbide particles form at least around 70 weight percent and at most around 95 weight percent of the substrate. The cemented carbide substrate has a bulk volume, the bulk volume of the cemented carbide substrate has at least around 0.1 vol.% of inclusions of free carbon having a largest average size in any one or more dimensions of less than around 40 microns.
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
B24D 18/00 - Manufacture of grinding tools, e.g. wheels, not otherwise provided for
C22C 29/06 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
C22C 29/08 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
E21B 10/573 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
A polycrystalline diamond construction has a body of polycrystalline diamond (PCD) material; and a cemented carbide substrate bonded to the body of polycrystalline material along an interface. The cemented carbide substrate has tungsten carbide particles bonded together by a binder material, the binder material comprising Co; and the tungsten carbide particles form at least around 70 weight percent and at most around 95 weight percent of the substrate. The cemented carbide substrate has a bulk volume, the bulk volume of the cemented carbide substrate having at least around 0.1 vol.% of inclusions of free carbon having a largest average size in any one or more dimensions of less than around 40 microns.
B22F 7/06 - Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting of composite workpieces or articles from parts, e.g. to form tipped tools
C22C 29/06 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
C22C 29/08 - Alloys based on carbides, oxides, borides, nitrides or silicides, e.g. cermets, or other metal compounds, e. g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
B24D 18/00 - Manufacture of grinding tools, e.g. wheels, not otherwise provided for
E21B 10/573 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
B22F 1/00 - Metallic powderTreatment of metallic powder, e.g. to facilitate working or to improve properties
B22F 5/00 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
A method of processing a polycrystalline diamond (PCD) material having a non- diamond phase with a catalyst/solvent material includes leaching an amount of the catalyst/solvent from the PCD material by exposing at least a portion of the PCD material to a leaching mixture, the leaching mixture comprising hydrofluoric acid at a molar concentration of between 12M to around 28M, nitric acid at a molar concentration of between around 3M to around 10M; and water.
C04B 35/528 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
C23F 1/28 - Acidic compositions for etching iron group metals
E21B 10/573 - Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
97.
FRICTION STIR WELDING TOOL INSERT WITH A PCBN-BASED MATERIAL HAVING A TEXTURED SURFACE LAYER
The present application relates to a friction stir welding tool insert. The tool insert comprises a stirring pin and a shoulder. The tool insert comprises a polycrystalline cubic boron nitride, PCBN, composite material with a textured surface layer on the stirring pin and/or on the shoulder. The textured surface layer comprises a pre-defined repeating pattern. The textured surface layer provides enhanced mechanical coupling between the tool insert and a workpiece.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
B23K 20/22 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
98.
FRICTION STIR WELDING USING A PCBN-BASED TOOL CONTAINING SUPERALLOYS
This disclosure relates to a polycrystalline cubic boron nitride, PCBN, composite material comprising cubic boron nitride, cBN, particles and a binder matrix material in which the cBN particles are dispersed. The binder matrix material comprises one or more superalloys.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
B23K 20/22 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
B24D 3/06 - Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special natureAbrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic
C22C 19/05 - Alloys based on nickel or cobalt based on nickel with chromium
C22C 27/04 - Alloys based on tungsten or molybdenum
C22C 32/00 - Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
B22F 5/00 - Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
The present application relates to a friction stir welding tool insert comprising a polycrystalline cubic boron nitride, PCBN, composite material with a textured surface layer. The textured surface layer comprises a p re-defined repeating pattern.
B23K 20/12 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by frictionFriction welding
B23K 20/22 - Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
100.
POLYCRYSTALLINE DIAMOND WITH IRON-CONTAINING BINDER
This disclosure relates to a polycrystalline diamond (PCD) body comprising a PCD material formed of intergrown diamond grains forming a diamond network, and an iron-containing binder.
C04B 35/528 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on carbon, e.g. graphite obtained from carbonaceous particles with or without other non-organic components
C04B 37/02 - Joining burned ceramic articles with other burned ceramic articles or other articles by heating with metallic articles
patents
