Toray Plastics (America), Inc.

United States of America

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2026 January 1
2026 (YTD) 1
2025 6
2024 6
2023 1
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IPC Class
B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind 66
B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters 55
B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins 33
B29K 23/00 - Use of polyalkenes as moulding material 30
B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents 29
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Registered / In Force 102
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1.

CAVITATED PHA-RICH FILMS AND A METHOD FOR MAKING THE SAME

      
Application Number 18757628
Status Pending
Filing Date 2024-06-28
First Publication Date 2026-01-01
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Dou, Shichen
  • Cloutier, Joshua R.

Abstract

A biaxially oriented cavitated PHA-rich composite film comprises a PHA-rich core layer and a first outer skin layer and a second outer skin layer. The core layer comprises a PHA resin at an amount of more than 50 wt % of a total weight of the polymeric resin in the core layer and a modifier X, the modifier X includes PLA resins and PLA copolymers and at least one mineral inorganic cavitating agent; the first outer skin layer comprises a PLA resin at an amount less than 50 wt % of the total weight of the outer layer and biopolymers comprising PHA resins or PBSA resins or PCL resins or mixture thereof. The PHA-rich composite film shows a reduced film density and higher yield as well as low light transmission rate.

IPC Classes  ?

  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters

2.

PHA-RICH COMPOSTABLE FILM WITH IMPROVED OPTICAL PROPERTIES

      
Application Number 18678422
Status Pending
Filing Date 2024-05-30
First Publication Date 2025-12-04
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Dou, Shichen
  • Cloutier, Joshua R.

Abstract

A biaxially oriented PHA-rich composite film comprises a PHA-rich core layer and a first outer skin layer and a second outer skin layer. The core layer comprises a PHA resin at an amount of more than 50 wt % of a total weight of the polymeric resin in the core layer and a modifier X, the modifier X includes PLA resins and PLA copolymers; the first outer skin layer comprises a PLA resin at an amount less than 50 wt % of the total weight of the outer layer and a polymer blend Y comprising PHA, PBSA and PCL resins. The PHA-rich composite film shows improved optical properties, high elongation force, high tensile strengths and Young's modulus.

IPC Classes  ?

  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters

3.

DURABLE PRINTABLE LABEL FILM

      
Application Number 18618321
Status Pending
Filing Date 2024-03-27
First Publication Date 2025-10-02
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Paolilli, Tracy
  • Cloutier, Joshua
  • Abe, Yu

Abstract

An embodiment of the invention relates to a water-based print-receptive coating comprising a polyurethane. The print-receptive coating contains water, a binder and a crosslinker. The print receptive coating is in-line coated onto a print receptive skin of a polymeric substrate film at a stretch rate of 1-10 times in the transverse direction and is print-receptive to solvent, waterborne and UV/LED-curable inks. The print-receptive coated film has a haze change, measured according to ASTM D1003, before exposure to boiling water for 10 minutes and after exposure to boiling water for 10 minutes, of 3% or less

IPC Classes  ?

  • C09J 7/50 - Adhesives in the form of films or foils characterised by a primer layer between the carrier and the adhesive
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • C09J 7/24 - PlasticsMetallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
  • C09J 7/25 - PlasticsMetallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
  • C09J 7/30 - Adhesives in the form of films or foils characterised by the adhesive composition

4.

METHODS OF PRODUCING LAMINATES OF CROSSLINKED POLYOLEFIN FOAM WITH POLYOLEFIN TEXTILES

      
Application Number 18618581
Status Pending
Filing Date 2024-03-27
First Publication Date 2025-10-02
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Sieradzki, Paul
  • Bowman, Tyler Austin

Abstract

Described herein are methods of preparing continuous polyolefin textiles laminated to a physically crosslinked, closed cell continuous foam sheet. The methods can include extruding a foamable sheet through a nip while simultaneously feeding a polyolefin textile into the nip to laminate the textile to the foamable sheet, irradiating the laminate, and foaming the laminate

IPC Classes  ?

  • B32B 5/20 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material foamed in situ
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29K 105/04 - Condition, form or state of moulded material cellular or porous
  • B29K 105/24 - Condition, form or state of moulded material cross-linked or vulcanised
  • B32B 5/24 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer
  • B32B 37/06 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
  • B32B 37/10 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using direct action of vacuum or fluid pressure
  • B32B 38/00 - Ancillary operations in connection with laminating processes

5.

METHODS OF PRODUCING EMBOSSED CROSSLINKED POLYOLEFIN FOAMS

      
Application Number 18582298
Status Pending
Filing Date 2024-02-20
First Publication Date 2025-08-21
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Ben-Daat, Dan
  • Bowman, Tyler Austin

Abstract

Described herein are physically crosslinked polyolefin, embossed closed cell continuous foam structures. The embossing can be performed during the extrusion step such that at least one surface of an extruded foamable sheet can be embossed with a pattern before the irradiation and foaming of the foamable sheet.

IPC Classes  ?

  • C08J 9/228 - Forming foamed products
  • C08J 9/06 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
  • C08J 9/224 - Surface treatment

6.

BIODEGRADABLE COMPOSITE FILM WITH HIGH MOISTURE BARRIER

      
Application Number 18524194
Status Pending
Filing Date 2023-11-30
First Publication Date 2025-06-05
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Dou, Shichen
  • Cloutier, Joshua R.
  • Paolilli, Tracy
  • Hogan, Samuel

Abstract

A coextruded multi-layer biodegradable composite film was primed either in-line or off-line to form moisture-resistant anchoring structure for EVOH/PHOH barrier coating using primer coating including waterborne polyethyleneimine dispersions and waterborne polyester dispersions. The primed bioplastic composite film was then coated with EVOH/PVOH solution barrier coating. The coated composite film was then metallized through a process of vapor deposition of Aluminum metal in a metallizer chamber. The metallized films made with a process of off-line priming have O2TR in the range of 1.9 to 4.5 cc/m2/day, and MVTR in the range of 0.1 to 0.4 g/m2/day; The metallized films made with a process of in-line priming have O2TR in the range of 0.63 to 1.04 cc/m2/day, and MVTR in the range of 0.027 to 0.075 g/m2/day.

IPC Classes  ?

  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters

7.

CAP LAYERS OF COMPOSTABLE MULTI-LAYER FILM

      
Application Number 18449067
Status Pending
Filing Date 2023-08-14
First Publication Date 2025-02-20
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Dou, Shichen
  • Cloutier, Joshua R.

Abstract

A coextruded multi-layer compostable film comprises a core layer, a first cap layer and a second cap layer. The core layer comprises PLA resin, PHA resin and modifier X. The modifier X comprises migratory additives such as slip agents, nucleating agent, plasticizers, hydrolytic promoters, enzymes and fillers or mixtures thereof. The cap layers comprise at least 60 wt % TUV-certified home compostable composition. The content of migratory components in the cap layers is less than 0.5 wt % of the total weight of the cap layer, more preferably, less than 0.1 wt % of the total weight of the cap layer, more preferably, no migratory additives in the cap layers. The first cap layer has direct contact to the surface of the first chilled drum and the second cap layer has direct contact to the surface of the second chilled drum. In casting of a film, plate-out does not form on the surface of the chilled drums. The cap layers effectively prevent forming plate-out on the surface of processing equipment.

IPC Classes  ?

  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29C 48/21 - Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 27/22 - Layered products essentially comprising synthetic resin characterised by the use of special additives using plasticisers
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters

8.

CROSSLINKED POLYETHYLENE FOAM

      
Application Number 18194316
Status Pending
Filing Date 2023-03-31
First Publication Date 2024-10-03
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Baldwin, Jesse Jude
  • Bowman, Tyler Austin
  • Sieradzki, Pawel

Abstract

Described herein are physically crosslinked, closed cell continuous foam structures comprising low density polyethylene (LDPE), linear low density polyethylene (LLDPE), or a combination of LDPE and LLDPE, and olefin block copolymer (OBC). The foam structure can be obtained by extruding a foam composition comprising LDPE, LLDPE, or a combination of LDPE and LLDPE, and OBC, irradiating the composition with ionizing radiation, and foaming the composition.

IPC Classes  ?

  • C08L 23/06 - Polyethene
  • B32B 5/18 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material
  • B32B 5/32 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous both layers being foamed or specifically porous
  • B32B 25/04 - Layered products essentially comprising natural or synthetic rubber comprising rubber as the main or only constituent of a layer, next to another layer of a specific substance
  • B32B 27/06 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance
  • B32B 27/28 - Layered products essentially comprising synthetic resin comprising copolymers of synthetic resins not wholly covered by any one of the following subgroups
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B32B 27/40 - Layered products essentially comprising synthetic resin comprising polyurethanes
  • C08J 9/00 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof
  • C08J 9/10 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen
  • C09J 7/26 - Porous or cellular plastics
  • C09J 7/38 - Pressure-sensitive adhesives [PSA]

9.

METHODS OF MAKING CROSSLINKED POLYETHYLENE FOAM

      
Application Number 18194320
Status Pending
Filing Date 2023-03-31
First Publication Date 2024-10-03
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Baldwin, Jesse Jude
  • Bowman, Tyler Austin
  • Sieradzki, Pawel

Abstract

Described herein are physically crosslinked, closed cell continuous foam structures comprising low density polyethylene (LDPE), linear low density polyethylene (LLDPE), or a combination of LDPE and LLDPE, and olefin block copolymer (OBC). The foam structure can be obtained by extruding a foam composition comprising LDPE, LLDPE, or a combination of LDPE and LLDPE, and OBC, irradiating the composition with ionizing radiation, and foaming the composition.

IPC Classes  ?

  • C08J 9/10 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen
  • B32B 5/18 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material
  • B32B 38/00 - Ancillary operations in connection with laminating processes
  • C09J 7/26 - Porous or cellular plastics

10.

Soft matte non-silicone film

      
Application Number 18529157
Grant Number 12533870
Status In Force
Filing Date 2023-12-05
First Publication Date 2024-03-28
Grant Date 2026-01-27
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Paolilli, Tracy
  • Cloutier, Joshua
  • Abe, Yu
  • Hogan, Samuel

Abstract

The present invention relates to a polymeric film, which may have but is not limited to Biaxially oriented polyester, polypropylene & polylactic acid that has a soft-touch matte coating applied via an in-line coating process. This film also has an increased coefficient of friction of this surface, with a total thickness from 5 to 80 μm. The film of this invention has excellent suitability as external packaging bags with an excellent matte appearance and soft haptic feel which, when the bags are stacked A side to A side (A side being coated), are not subject to slippage between the same. At the same time, this film has also low friction with metal, so it is easy to handle the film in the film making process which contributes to the excellent productivity.

IPC Classes  ?

  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 37/12 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives

11.

BIAXIALLY ORIENTED PHA-RICH COMPOSITE FILM

      
Application Number 18174857
Status Pending
Filing Date 2023-02-27
First Publication Date 2024-02-29
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Dou, Shichen
  • Cloutier, Joshua R.

Abstract

A biaxially oriented multi-layer composite film comprises a PHA-rich core layer and a heat sealant layer and a second outer skin layer. The core layer comprises a PHA resin at an amount of more than 50 wt % of a total weight of the core layer and a modifier X, the modifier X includes PLA, PLA copolymers, PBSA and PCL; the heat sealant layer comprises a PLA resin and a modifier Y, the modifier Y including PBSA and PCL resins is at an amount of about 20 wt % to 95 wt % of the total weight of the heat sealant layer. The composite film has low SIT and improved home compostability.

IPC Classes  ?

  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 7/027 - Thermal properties
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives

12.

Biaxially oriented compostable composite film

      
Application Number 18090732
Grant Number 12103281
Status In Force
Filing Date 2022-12-29
First Publication Date 2024-02-29
Grant Date 2024-10-01
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Dou, Shichen
  • Cloutier, Joshua R.

Abstract

Multi-layer biaxially oriented compostable composite film with a sealant layer formulation has improved heat seal initiation temperature, enhanced plateau seal strength, and broadened heat seal temperature range, while optical clarity is maintained, and film modulus (noise) is reduced. The film includes a core layer comprising a PLA-rich biodegradable composite resin, and a heat sealable layer comprising 20 to 60 wt % amorphous polylactic acid resin, and 40 to 80 wt % flexible compostable polymeric modifier Y having a glass transition temperature of Tg≤0° C. and a melting temperature of 56° C.≤Tm≤90° C. Specifically, the flexible compostable polymeric modifier includes 20 to 70 wt % polybutylene succinate-co-adipate (PBSA) copolymer and 5 to 35 wt % polycaprolactone as a promoter of low heat seal initiation temperature (SIT) and hermeticity. The inventive compostable composite film is desirable to have improved home compostability.

IPC Classes  ?

  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 7/02 - Physical, chemical or physicochemical properties
  • B32B 7/027 - Thermal properties
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents

13.

Soft matte non-silicone film

      
Application Number 17860072
Grant Number 11884838
Status In Force
Filing Date 2022-07-07
First Publication Date 2024-01-11
Grant Date 2024-01-30
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Paolilli, Tracy
  • Cloutier, Joshua
  • Abe, Yu
  • Hogan, Samuel

Abstract

The present invention relates to a polymeric film, which may have but is not limited to Biaxially oriented polyester, polypropylene & polylactic acid that has a soft-touch matte coating applied via an in-line coating process. This film also has an increased coefficient of friction of this surface, with a total thickness from 5 to 80 μm. The film of this invention has excellent suitability as external packaging bags with an excellent matte appearance and soft haptic feel which, when the bags are stacked A side to A side (A side being coated), are not subject to slippage between the same. At the same time, this film has also low friction with metal, so it is easy to handle the film in the film making process which contributes to the excellent productivity.

IPC Classes  ?

  • C09D 175/14 - Polyurethanes having carbon-to-carbon unsaturated bonds
  • B29C 55/14 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial successively
  • C09D 167/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • B29L 7/00 - Flat articles, e.g. films or sheets
  • B29K 67/00 - Use of polyesters as moulding material

14.

Durable printable label film

      
Application Number 17889765
Grant Number 12404401
Status In Force
Filing Date 2022-08-17
First Publication Date 2023-03-09
Grant Date 2025-09-02
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Paolilli, Tracy
  • Cloutier, Joshua
  • Abe, Yu

Abstract

Embodiments relate to a film comprising a base layer comprising a biaxially oriented polypropylene (BOPP); a coating layer comprising a polyester, an acrylic, and a crosslinker; and a primer; wherein the film has a haze change, measured according to ASTM D1003, before exposure to boiling water for 30 minutes and after exposure to boiling water for 30 minutes of 4 units or less.

IPC Classes  ?

  • C08L 67/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • C08K 3/36 - Silica
  • C08L 33/08 - Homopolymers or copolymers of acrylic acid esters

15.

In-line coating method for preparing soft-feel polymeric films and films prepared thereby

      
Application Number 16432036
Grant Number 11213996
Status In Force
Filing Date 2019-06-05
First Publication Date 2022-01-04
Grant Date 2022-01-04
Owner Toray (Plastics) America, Inc. (USA)
Inventor
  • Adams, Bonnie
  • Paolilli, Tracy

Abstract

An in-line method to make a polymeric film with soft-feel haptic property includes the continuous, sequential steps of: (a) forming a polymer core layer of one or more polyesters; (b) optionally adding an adhesive layer and/or a skin layer over the polymer core layer to make a base layer; (c) stretching the base layer uniaxially in the machine direction; (d) coating the base layer with a liquid solution of a carbodiimide or polycarbodiimide crosslinker and a coating that includes aliphatic water-borne polyurethanes and one or more additives to enhance haptic properties, including urea-formaldehyde beads, aqueous wax dispersions and hollow sphere polymeric pigment dispersion; (e) heating the coated base layer to dry and crosslink the coating solution to form a coating layer on the base layer to create a coated film; (f) stretching the composite coated film in the transverse direction during or immediately following the drying and crosslinking step, and (g) optionally heat-treating the composite coated film to anneal the composite coated film.

IPC Classes  ?

  • B05D 3/00 - Pretreatment of surfaces to which liquids or other fluent materials are to be appliedAfter-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
  • B05D 3/12 - Pretreatment of surfaces to which liquids or other fluent materials are to be appliedAfter-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
  • B29C 55/02 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets
  • B29C 55/14 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial successively
  • C08L 23/12 - Polypropene
  • C08L 23/14 - Copolymers of propene
  • C09D 133/00 - Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereofCoating compositions based on derivatives of such polymers
  • C09D 175/04 - Polyurethanes

16.

Coextruded crosslinked polyolefin foam with polyamide cap layers

      
Application Number 16836229
Grant Number 11479016
Status In Force
Filing Date 2020-03-31
First Publication Date 2021-09-30
Grant Date 2022-10-25
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Sieradzki, Pawel
  • Baldwin, Jesse Jude
  • Ben-Daat, Dan
  • Bock, Kaitlyn Michelle

Abstract

Described herein are physically crosslinked, closed cell continuous multilayer foam structures that includes a foam layer comprising polypropylene, polyethylene, or a combination of polypropylene and polyethylene and a polyamide cap layer. The multilayer foam structure can be obtained by coextruding a multilayer structure comprising at least one foam composition layer and at least one cap composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

IPC Classes  ?

  • B32B 5/18 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material
  • B32B 5/32 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous both layers being foamed or specifically porous
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B32B 27/34 - Layered products essentially comprising synthetic resin comprising polyamides
  • B29C 48/21 - Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
  • B29C 48/07 - Flat, e.g. panels
  • B32B 27/06 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance
  • B29K 105/00 - Condition, form or state of moulded material
  • B29K 77/00 - Use of polyamides, e.g. polyesteramides, as moulding material
  • B29K 105/04 - Condition, form or state of moulded material cellular or porous
  • B29K 23/00 - Use of polyalkenes as moulding material

17.

Method of making coextruded crosslinked polyolefin foam with polyamide cap layers

      
Application Number 16836389
Grant Number 11628648
Status In Force
Filing Date 2020-03-31
First Publication Date 2021-09-30
Grant Date 2023-04-18
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Sieradzki, Pawel
  • Baldwin, Jesse Jude
  • Ben-Daat, Dan
  • Bock, Kaitlyn Michelle

Abstract

Described herein are physically crosslinked, closed cell continuous multilayer foam structures that includes a foam layer comprising polypropylene, polyethylene, or a combination of polypropylene and polyethylene and a polyamide cap layer. The multilayer foam structure can be obtained by coextruding a multilayer structure comprising at least one foam composition layer and at least one cap composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

IPC Classes  ?

  • B32B 5/20 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material foamed in situ
  • C08J 9/00 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof
  • B32B 27/06 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance
  • C08J 9/10 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 5/32 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous both layers being foamed or specifically porous
  • B29C 48/16 - Articles comprising two or more components, e.g. co-extruded layers
  • B29C 48/18 - Articles comprising two or more components, e.g. co-extruded layers the components being layers
  • B29C 44/02 - Shaping by internal pressure generated in the material, e.g. swelling or foaming for articles of definite length, i.e. discrete articles
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B32B 27/34 - Layered products essentially comprising synthetic resin comprising polyamides

18.

Method of making coextruded, cross-linked polyolefin foam with TPU cap layers

      
Application Number 17185152
Grant Number 11628657
Status In Force
Filing Date 2021-02-25
First Publication Date 2021-08-26
Grant Date 2023-04-18
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Ben-Daat, Dan
  • Baldwin, Jesse Jude
  • Bock, Kaitlyn Michelle
  • Sieradzki, Pawel

Abstract

The present disclosure is directed to a physically crosslinked, closed cell continuous multilayer foam structure comprising at least one foam polypropylene/polyethylene layer with a TPU cap layer. The multilayer foam structure can be obtained by coextruding a multilayer structure comprising at least one foam composition layer with at least one cap composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

IPC Classes  ?

  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B29C 71/04 - After-treatment of articles without altering their shapeApparatus therefor by wave energy or particle radiation
  • B32B 5/20 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material foamed in situ
  • B32B 27/06 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance
  • B29C 48/21 - Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
  • B32B 5/18 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/12 - Layered products essentially comprising synthetic resin next to a fibrous or filamentary layer
  • B32B 9/02 - Layered products essentially comprising a particular substance not covered by groups comprising animal or vegetable substances
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 9/04 - Layered products essentially comprising a particular substance not covered by groups comprising such substance as the main or only constituent of a layer, next to another layer of a specific substance
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/40 - Layered products essentially comprising synthetic resin comprising polyurethanes
  • B32B 5/32 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous both layers being foamed or specifically porous
  • B32B 27/16 - Layered products essentially comprising synthetic resin specially treated, e.g. irradiated
  • B29C 35/08 - Heating or curing, e.g. crosslinking or vulcanising by wave energy or particle radiation
  • B32B 5/14 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by a layer differing constitutionally or physically in different parts, e.g. denser near its faces
  • B32B 27/26 - Layered products essentially comprising synthetic resin characterised by the use of special additives using curing agents
  • E04F 15/20 - Separately-laid insulating layersOther additional insulating measuresFloating floors for sound insulation
  • B29C 44/50 - Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length using pressure difference, e.g. by extrusion or by spraying
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B29C 48/08 - Flat, e.g. panels flexible, e.g. films
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29K 75/00 - Use of polyureas or polyurethanes as moulding material
  • B29K 105/04 - Condition, form or state of moulded material cellular or porous
  • B29L 9/00 - Layered products
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29C 44/24 - Making multilayered articles
  • B29K 105/24 - Condition, form or state of moulded material cross-linked or vulcanised
  • B29K 105/00 - Condition, form or state of moulded material
  • B29L 31/00 - Other particular articles
  • B29C 44/56 - After-treatment of articles, e.g. for altering the shape

19.

Method of making coextruded, crosslinked polyolefin foam with KEE cap layers

      
Application Number 16370154
Grant Number 11590677
Status In Force
Filing Date 2019-03-29
First Publication Date 2020-10-01
Grant Date 2023-02-28
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Ben-Daat, Dan
  • Baldwin, Jesse Jude
  • Bock, Kaitlyn Michelle
  • Sieradzki, Pawel

Abstract

The present disclosure is directed to a physically crosslinked, closed cell continuous multilayer foam structure comprising at least one foam polypropylene/polyethylene layer with a KEE cap layer. The multilayer foam structure can be obtained by coextruding a multilayer structure comprising at least one foam layer composition layer with at least one cap layer composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

IPC Classes  ?

  • B29C 44/02 - Shaping by internal pressure generated in the material, e.g. swelling or foaming for articles of definite length, i.e. discrete articles
  • B29C 44/34 - Component parts, details or accessoriesAuxiliary operations
  • B29C 35/08 - Heating or curing, e.g. crosslinking or vulcanising by wave energy or particle radiation
  • B32B 5/32 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous both layers being foamed or specifically porous
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29L 9/00 - Layered products
  • B29K 105/04 - Condition, form or state of moulded material cellular or porous

20.

Coextruded, crosslinked polyolefin foam with KEE cap layers

      
Application Number 16370043
Grant Number 11590730
Status In Force
Filing Date 2019-03-29
First Publication Date 2020-10-01
Grant Date 2023-02-28
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Ben-Daat, Dan
  • Baldwin, Jesse Jude
  • Bock, Kaitlyn Michelle
  • Sieradzki, Pawel

Abstract

The present disclosure is directed to a physically crosslinked, closed cell continuous multilayer foam structure comprising at least one foam polypropylene/polyethylene layer with a KEE cap layer. The multilayer foam structure can be obtained by coextruding a multilayer structure comprising at least one foam layer composition layer with at least one cap layer composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

IPC Classes  ?

  • B32B 5/32 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous both layers being foamed or specifically porous
  • E04F 15/18 - Separately-laid insulating layersOther additional insulating measuresFloating floors

21.

Liquid injection barrel element for barrel extruder

      
Application Number 16370223
Grant Number 11090848
Status In Force
Filing Date 2019-03-29
First Publication Date 2020-10-01
Grant Date 2021-08-17
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Ben-Daat, Dan
  • Baldwin, Jesse Jude
  • Bock, Kaitlyn Michelle
  • Sieradzki, Pawel

Abstract

Described herein is a liquid injector for a barrel extruder as well as methods and processes of manufacturing irradiation crosslinked polypropylene foam. In some embodiments, this includes a liquid injection barrel element that is incorporated in an extruder barrel that includes at least one injection port, a temperature sensor well, and cooling channels.

IPC Classes  ?

  • B29C 45/27 - Sprue channels
  • B29C 48/03 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor characterised by the shape of the extruded material at extrusion
  • B29C 48/505 - Screws

22.

Antifog polyester lidding film for CPET trays

      
Application Number 16847889
Grant Number 11267233
Status In Force
Filing Date 2020-04-14
First Publication Date 2020-08-06
Grant Date 2022-03-08
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Shoolbraid, Kari
  • Sakai, Takafumi

Abstract

The present disclosure is directed to peelable, heat-sealable lidding films for containers of diverse polymer compositions storing various products such as foodstuffs and pharmaceuticals. The lidding films disclosed herein can be heat-sealed to crystalline polyester trays (CPET), easily peeled, and contain improved antifogging performance by incorporating a non-migratory antifogging additive into the heat sealable layer of the film without deteriorating seal strengths.

IPC Classes  ?

  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B29C 55/00 - Shaping by stretching, e.g. drawing through a dieApparatus therefor
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29C 48/21 - Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
  • B29C 48/22 - Articles comprising two or more components, e.g. co-extruded layers the components being layers with means connecting the layers, e.g. tie layers or undercuts
  • B29C 55/12 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial
  • B29K 67/00 - Use of polyesters as moulding material
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29L 31/56 - Stoppers or lids for bottles, jars, or the like
  • B29C 48/18 - Articles comprising two or more components, e.g. co-extruded layers the components being layers
  • B29C 48/08 - Flat, e.g. panels flexible, e.g. films
  • B05D 3/14 - Pretreatment of surfaces to which liquids or other fluent materials are to be appliedAfter-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by electrical means
  • B05D 1/30 - Processes for applying liquids or other fluent materials performed by gravity only, i.e. flow coating
  • B05D 1/26 - Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
  • B32B 7/02 - Physical, chemical or physicochemical properties
  • B32B 37/15 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
  • B32B 37/12 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
  • B32B 7/04 - Interconnection of layers
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B65D 43/02 - Removable lids or covers
  • C08J 7/052 - Forming heat-sealable coatings
  • B65D 43/00 - Lids or covers for rigid or semi-rigid containers
  • C08J 5/18 - Manufacture of films or sheets
  • C09J 131/04 - Homopolymers or copolymers of vinyl acetate
  • C08K 5/00 - Use of organic ingredients
  • C09J 123/06 - Polyethene
  • C09J 179/00 - Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups
  • C08K 5/42 - Sulfonic acidsDerivatives thereof
  • C08L 23/06 - Polyethene
  • C08L 31/04 - Homopolymers or copolymers of vinyl acetate

23.

Oriented polypropylene film with improved blocking resistance

      
Application Number 16818456
Grant Number 11338561
Status In Force
Filing Date 2020-03-13
First Publication Date 2020-07-09
Grant Date 2022-05-24
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Dou, Shichen
  • Chang, Keunsuk P.

Abstract

The present disclosure is directed to a film formulation that resulted in a substantially non-migratory cold seal release film with improved blocking resistance. Specifically, the multilayered biaxially oriented polypropylene film can include a core layer of polypropylene homopolymer; a first outer layer on one side of the core layer that can be suitable for sealing, printing, or coating; and a second outer layer on the opposite side of the core layer that is a blocking resistant layer comprising thermoplastic polymers which reduce blocking tendency.

IPC Classes  ?

  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B29C 55/00 - Shaping by stretching, e.g. drawing through a dieApparatus therefor
  • B29C 55/14 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial successively
  • B29C 71/04 - After-treatment of articles without altering their shapeApparatus therefor by wave energy or particle radiation
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B29C 48/08 - Flat, e.g. panels flexible, e.g. films
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29C 48/21 - Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
  • B29C 48/88 - Thermal treatment of the stream of extruded material, e.g. cooling
  • B29L 31/00 - Other particular articles
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29K 105/00 - Condition, form or state of moulded material
  • B29L 9/00 - Layered products
  • B29L 7/00 - Flat articles, e.g. films or sheets

24.

Anti-blush and chemical resistant polyester film

      
Application Number 16223144
Grant Number 11299621
Status In Force
Filing Date 2018-12-18
First Publication Date 2020-06-18
Grant Date 2022-04-12
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Moritz, Jan
  • Ervolino, Robert

Abstract

Embodiments herein relate to a polymer film comprising an anti-blushing composition in a blend comprising polyethylene terephthalate (PET) and polybutylene terephthalate (PBT); wherein the blend contains at least 50 wt. % of PBT; wherein the anti-blushing composition comprises a phosphorus containing compound but excludes certain phosphorus compounds; and wherein the anti-blushing composition is configured to prevent blushing in the polymer film laminated directly to a metal substrate sheet and exposed to steam at a temperature of 260° F. for 90 minutes.

IPC Classes  ?

  • C08L 67/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • C08K 5/527 - Cyclic esters
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • C08L 67/03 - Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the hydroxy and the carboxyl groups directly linked to aromatic rings
  • C08K 5/52 - Phosphorus bound to oxygen bound to oxygen only

25.

Method of forming a formable polyester film

      
Application Number 16727123
Grant Number 11318721
Status In Force
Filing Date 2019-12-26
First Publication Date 2020-05-07
Grant Date 2022-05-03
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Sakellarides, Stefanos L.
  • Manuel, Paige
  • Moritz, Jan

Abstract

A formable biaxially-oriented film includes a first layer. The first layer includes from about 10 to about 90 wt. % crystalline polyester and from about 10 to about 90 wt. % of a formability enhancer to assist in increasing the polymeric chain flexibility. The formability enhancer has a melting point less than about 230° C. The film has a MD and a TD Young's Modulus of at least 10% lower than a crystalline polyester film in the absence of the formability enhancer. The film may further include a second layer, which includes an amorphous copolyester. The second layer may be adjacent to or attached to the first layer.

IPC Classes  ?

  • B32B 27/22 - Layered products essentially comprising synthetic resin characterised by the use of special additives using plasticisers
  • A63H 27/10 - Balloons
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • C08K 5/12 - EstersEther-esters of cyclic polycarboxylic acids
  • C08L 67/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds

26.

Heat sealing polyester films with low coefficient of friction

      
Application Number 15924180
Grant Number 10639873
Status In Force
Filing Date 2018-03-17
First Publication Date 2020-05-05
Grant Date 2020-05-05
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Murga, Gerardo Eugenio Rada
  • Moritz, Jan
  • Shoolbraid, Kari

Abstract

Coextruded biaxially oriented sealable polyester films having at least one heat-sealable layer and at least one base layer. The heat-sealable layer has a sealing temperature on APET or PETG trays of at least 250° F. (121° C.) for seal strength of at least 1,500 g/in of film width, and a static and dynamic coefficient of friction of 0.28 or less. The heat-sealable layer includes one or more amorphous polyesters and one low melting point crystallizable polyester, such as polybutylene terephthalate (PBT).

IPC Classes  ?

  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 7/04 - Interconnection of layers
  • C08L 67/03 - Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the hydroxy and the carboxyl groups directly linked to aromatic rings
  • C09D 167/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • C09D 167/03 - Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the hydroxy and the carboxyl groups directly linked to aromatic rings
  • C09D 167/00 - Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chainCoating compositions based on derivatives of such polymers
  • C08L 67/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • C08K 3/013 - Fillers, pigments or reinforcing additives
  • C08L 67/00 - Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chainCompositions of derivatives of such polymers
  • C08K 3/36 - Silica
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29C 55/12 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial
  • B29K 67/00 - Use of polyesters as moulding material
  • B29K 105/00 - Condition, form or state of moulded material
  • B29C 48/08 - Flat, e.g. panels flexible, e.g. films
  • B29C 48/21 - Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces

27.

Oriented polypropylene film with improved blocking resistance

      
Application Number 16724873
Grant Number 11370205
Status In Force
Filing Date 2019-12-23
First Publication Date 2020-04-23
Grant Date 2022-06-28
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Dou, Shichen
  • Chang, Keunsuk P.

Abstract

The present disclosure is directed to a film formulation that resulted in a substantially non-migratory cold seal release film with improved blocking resistance. Specifically, the multilayered biaxially oriented polypropylene film can include a core layer of polypropylene homopolymer; a first outer layer on one side of the core layer that can be suitable for sealing, printing, or coating; and a second outer layer on the opposite side of the core layer that is a blocking resistant layer comprising thermoplastic polymers which reduce blocking tendency.

IPC Classes  ?

  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B29C 55/00 - Shaping by stretching, e.g. drawing through a dieApparatus therefor
  • B29C 55/14 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial successively
  • B29C 71/04 - After-treatment of articles without altering their shapeApparatus therefor by wave energy or particle radiation
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B29C 48/08 - Flat, e.g. panels flexible, e.g. films
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29C 48/21 - Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
  • B29C 48/88 - Thermal treatment of the stream of extruded material, e.g. cooling
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29K 105/00 - Condition, form or state of moulded material
  • B29L 7/00 - Flat articles, e.g. films or sheets
  • B29L 9/00 - Layered products
  • B29L 31/00 - Other particular articles

28.

Anti-blush and chemical resistant polyester film

      
Application Number 16028259
Grant Number 11110688
Status In Force
Filing Date 2018-07-05
First Publication Date 2020-01-09
Grant Date 2021-09-07
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Moritz, Jan
  • Ervolino, Robert

Abstract

Embodiments herein relate to a polymer film comprising an anti-blushing composition in a blend comprising polyethylene terephthalate (PET) and polybutylene terephthalate (PBT); wherein the blend has an intrinsic viscosity above 0.75 and contains at least 50 wt. % of PBT; wherein the anti-blushing composition comprises a phosphorus containing compound but excludes certain phosphorus compounds; and wherein the anti-blushing composition is configured to prevent blushing in the polymer film laminated directly to a metal sheet and exposed to steam at a temperature of 260° F. for 90 minutes.

IPC Classes  ?

  • B32B 15/09 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyesters
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • C08K 5/00 - Use of organic ingredients
  • C08K 5/5333 - Esters of phosphonic acids
  • C08L 67/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • B32B 15/18 - Layered products essentially comprising metal comprising iron or steel
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • C08K 5/5317 - Phosphonic compounds, e.g. R—P(:O)(OR')2
  • C08K 5/53 - Phosphorus bound to oxygen bound to oxygen and to carbon only
  • C08K 5/5357 - Esters of phosphonic acids cyclic
  • C08L 67/03 - Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the hydroxy and the carboxyl groups directly linked to aromatic rings

29.

Oriented polypropylene film with improved blocking resistance

      
Application Number 15940044
Grant Number 11370204
Status In Force
Filing Date 2018-03-29
First Publication Date 2019-10-03
Grant Date 2022-06-28
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Dou, Shichen
  • Chang, Keunsuk P.

Abstract

The present disclosure is directed to a film formulation that resulted in a substantially non-migratory cold seal release film with improved blocking resistance. Specifically, the multilayered biaxially oriented polypropylene film can include a core layer of polypropylene homopolymer; a first outer layer on one side of the core layer that can be suitable for sealing, printing, or coating; and a second outer layer on the opposite side of the core layer that is a blocking resistant layer comprising thermoplastic polymers which reduce blocking tendency.

IPC Classes  ?

  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B29C 55/00 - Shaping by stretching, e.g. drawing through a dieApparatus therefor
  • B29C 55/14 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial successively
  • B29C 71/04 - After-treatment of articles without altering their shapeApparatus therefor by wave energy or particle radiation
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B29C 48/08 - Flat, e.g. panels flexible, e.g. films
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29C 48/21 - Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
  • B29C 48/88 - Thermal treatment of the stream of extruded material, e.g. cooling
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29K 105/00 - Condition, form or state of moulded material
  • B29L 7/00 - Flat articles, e.g. films or sheets
  • B29L 9/00 - Layered products
  • B29L 31/00 - Other particular articles

30.

Oriented polypropylene film with improved blocking resistance

      
Application Number 15940135
Grant Number 11198279
Status In Force
Filing Date 2018-03-29
First Publication Date 2019-10-03
Grant Date 2021-12-14
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Dou, Shichen
  • Chang, Keunsuk P.

Abstract

The present disclosure is directed to a film formulation that resulted in a substantially non-migratory cold seal release film with improved blocking resistance. Specifically, the multilayered biaxially oriented polypropylene film can include a core layer of polypropylene homopolymer; a first outer layer on one side of the core layer that can be suitable for sealing, printing, or coating; and a second outer layer on the opposite side of the core layer that is a blocking resistant layer comprising thermoplastic polymers which reduce blocking tendency.

IPC Classes  ?

  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B29C 55/00 - Shaping by stretching, e.g. drawing through a dieApparatus therefor
  • B29C 55/14 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial successively
  • B29C 71/04 - After-treatment of articles without altering their shapeApparatus therefor by wave energy or particle radiation
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B29C 48/08 - Flat, e.g. panels flexible, e.g. films
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29C 48/21 - Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
  • B29C 48/88 - Thermal treatment of the stream of extruded material, e.g. cooling
  • B29L 31/00 - Other particular articles
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29K 105/00 - Condition, form or state of moulded material
  • B29L 9/00 - Layered products
  • B29L 7/00 - Flat articles, e.g. films or sheets

31.

Tear resistant mono-axially oriented propylene-based film

      
Application Number 16224904
Grant Number 11518861
Status In Force
Filing Date 2018-12-19
First Publication Date 2019-05-23
Grant Date 2022-12-06
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Brown, Matthew H.
  • Koehn, Harold Egon
  • Paulino, Claudio M.

Abstract

Described is a mono-axially oriented polyolefin film including a core or base layer containing a plurality of voids formed by a cavitating agent, wherein the film is oriented at least 4 times in the machine direction, and exhibits excellent tear resistance in the transverse direction.

IPC Classes  ?

  • C08J 9/06 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
  • B29C 48/08 - Flat, e.g. panels flexible, e.g. films
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29C 48/21 - Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B29C 55/06 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets uniaxial, e.g. oblique parallel with the direction of feed
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29L 7/00 - Flat articles, e.g. films or sheets

32.

Method of making coextruded, crosslinked multilayer polyolefin foam structures from recycled crosslinked polyolefin foam material

      
Application Number 15637723
Grant Number 10501598
Status In Force
Filing Date 2017-06-29
First Publication Date 2019-01-03
Grant Date 2019-12-10
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Baldwin, Jesse Jude
  • Ben-Daat, Dan
  • Bishop, Iii, Winston Kenneth
  • Bock, Kaitlyn Michelle
  • Sieradzki, Pawel

Abstract

The present disclosure is directed to a physically crosslinked, closed cell continuous multilayer foam structure comprising at least one foam polypropylene/polyethylene layer with a recycled polyolefin material layer. The multilayer foam structure can be obtained by coextruding a multilayer structure comprising at least one nonrecycled foam composition layer with at least one recycled foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

IPC Classes  ?

  • C08J 9/35 - Composite foams, i.e. continuous macromolecular foams containing discontinuous cellular particles or fragments
  • C08F 10/02 - Ethene
  • C08F 10/06 - Propene
  • B29C 35/08 - Heating or curing, e.g. crosslinking or vulcanising by wave energy or particle radiation
  • B29C 44/24 - Making multilayered articles
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29C 48/21 - Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
  • C08J 9/33 - Agglomerating foam fragments, e.g. waste foam
  • C08J 3/24 - Crosslinking, e.g. vulcanising, of macromolecules
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29C 44/34 - Component parts, details or accessoriesAuxiliary operations
  • B29C 44/56 - After-treatment of articles, e.g. for altering the shape
  • B29K 105/26 - Scrap
  • B29C 35/04 - Heating or curing, e.g. crosslinking or vulcanising using liquids, gas or steam
  • B29K 105/24 - Condition, form or state of moulded material cross-linked or vulcanised
  • B29C 44/50 - Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length using pressure difference, e.g. by extrusion or by spraying

33.

High-hermeticity dual ovenable food packaging film

      
Application Number 15476608
Grant Number 10406793
Status In Force
Filing Date 2017-03-31
First Publication Date 2018-10-04
Grant Date 2019-09-10
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Hanks, Adam L.
  • Cloutier, Joshua R.
  • Murphy, Patrick Alexander

Abstract

Disclosed herein are dual ovenable, high-hermecticity sealable films for packaging uses, such as form-fill-and-seal packages (e.g., bags). The films disclosed herein can have hermetic seal characteristics and hot tack strength at elevated temperatures for cooking and/or reheating operations. The films disclosed herein can be made comprising a heat stable base layer (e.g., a cast, monoaxially oriented, or biaxially oriented polypropylene, polyester, or polyamide film); a heat sealable layer; and/or a lap sealable layer.

IPC Classes  ?

  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B29C 48/21 - Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29C 48/154 - Coating solid articles, i.e. non-hollow articles
  • B29C 48/23 - Articles comprising two or more components, e.g. co-extruded layers the components being layers with means for avoiding adhesion of the layers, e.g. for forming peelable layers
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29K 67/00 - Use of polyesters as moulding material
  • B29L 31/00 - Other particular articles
  • B29L 7/00 - Flat articles, e.g. films or sheets
  • B29L 9/00 - Layered products
  • B05D 1/26 - Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface

34.

Method of making coextruded, cross-linked polyolefin foam with TPU cap layers

      
Application Number 15476660
Grant Number 11007761
Status In Force
Filing Date 2017-03-31
First Publication Date 2018-10-04
Grant Date 2021-05-18
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Ben-Daat, Dan
  • Baldwin, Jesse
  • Bock, Kaitlyn Michelle
  • Sieradzki, Pawel

Abstract

The present disclosure is directed to a physically crosslinked, closed cell continuous multilayer foam structure comprising at least one foam polypropylene/polyethylene layer with a TPU cap layer. The multilayer foam structure can be obtained by coextruding a multilayer structure comprising at least one foam composition layer with at least one cap composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

IPC Classes  ?

  • B29C 48/21 - Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B29C 71/04 - After-treatment of articles without altering their shapeApparatus therefor by wave energy or particle radiation
  • B32B 5/20 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material foamed in situ
  • B32B 27/06 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance
  • B32B 5/18 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/12 - Layered products essentially comprising synthetic resin next to a fibrous or filamentary layer
  • B32B 9/02 - Layered products essentially comprising a particular substance not covered by groups comprising animal or vegetable substances
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 9/04 - Layered products essentially comprising a particular substance not covered by groups comprising such substance as the main or only constituent of a layer, next to another layer of a specific substance
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/40 - Layered products essentially comprising synthetic resin comprising polyurethanes
  • B32B 5/32 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous both layers being foamed or specifically porous
  • B32B 27/16 - Layered products essentially comprising synthetic resin specially treated, e.g. irradiated
  • B29C 35/08 - Heating or curing, e.g. crosslinking or vulcanising by wave energy or particle radiation
  • B32B 5/14 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by a layer differing constitutionally or physically in different parts, e.g. denser near its faces
  • B32B 27/26 - Layered products essentially comprising synthetic resin characterised by the use of special additives using curing agents
  • E04F 15/20 - Separately-laid insulating layersOther additional insulating measuresFloating floors for sound insulation
  • B29C 44/50 - Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length using pressure difference, e.g. by extrusion or by spraying
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B29C 48/08 - Flat, e.g. panels flexible, e.g. films
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29K 75/00 - Use of polyureas or polyurethanes as moulding material
  • B29K 105/04 - Condition, form or state of moulded material cellular or porous
  • B29L 9/00 - Layered products
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29C 44/24 - Making multilayered articles
  • B29K 105/24 - Condition, form or state of moulded material cross-linked or vulcanised
  • B29K 105/00 - Condition, form or state of moulded material
  • B29L 31/00 - Other particular articles
  • B29C 44/56 - After-treatment of articles, e.g. for altering the shape

35.

Antifog polyester lidding film for CPET trays

      
Application Number 15476413
Grant Number 10682834
Status In Force
Filing Date 2017-03-31
First Publication Date 2018-10-04
Grant Date 2020-06-16
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Shoolbraid, Kari
  • Sakai, Takafumi

Abstract

The present disclosure is directed to peelable, heat-sealable lidding films for containers of diverse polymer compositions storing various products such as foodstuffs and pharmaceuticals. The lidding films disclosed herein can be heat-sealed to crystalline polyester trays (CPET), easily peeled, and contain improved antifogging performance by incorporating a non-migratory antifogging additive into the heat sealable layer of the film without deteriorating seal strengths.

IPC Classes  ?

  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B29C 55/00 - Shaping by stretching, e.g. drawing through a dieApparatus therefor
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29C 48/21 - Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
  • B29C 48/22 - Articles comprising two or more components, e.g. co-extruded layers the components being layers with means connecting the layers, e.g. tie layers or undercuts
  • B29C 55/12 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial
  • B29K 67/00 - Use of polyesters as moulding material
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29L 31/56 - Stoppers or lids for bottles, jars, or the like
  • B29C 48/18 - Articles comprising two or more components, e.g. co-extruded layers the components being layers
  • B29C 48/08 - Flat, e.g. panels flexible, e.g. films
  • B05D 3/14 - Pretreatment of surfaces to which liquids or other fluent materials are to be appliedAfter-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by electrical means
  • B05D 1/30 - Processes for applying liquids or other fluent materials performed by gravity only, i.e. flow coating
  • B05D 1/26 - Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
  • B32B 7/02 - Physical, chemical or physicochemical properties
  • B32B 37/15 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
  • B32B 37/12 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
  • B32B 7/04 - Interconnection of layers
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B65D 43/02 - Removable lids or covers
  • C08J 7/052 - Forming heat-sealable coatings
  • B65D 43/00 - Lids or covers for rigid or semi-rigid containers
  • C08J 5/18 - Manufacture of films or sheets
  • C09J 131/04 - Homopolymers or copolymers of vinyl acetate
  • C08K 5/00 - Use of organic ingredients
  • C09J 123/06 - Polyethene
  • C09J 179/00 - Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups
  • C08K 5/42 - Sulfonic acidsDerivatives thereof
  • C08L 23/06 - Polyethene
  • C08L 31/04 - Homopolymers or copolymers of vinyl acetate

36.

Transparent oriented polypropylene film with high moisture vapor and oxygen barrier properties

      
Application Number 15882745
Grant Number 10357913
Status In Force
Filing Date 2018-01-29
First Publication Date 2018-06-14
Grant Date 2019-07-23
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Dou, Shichen
  • Paolilli, Tracy A.
  • Chang, Keunsuk P.

Abstract

Described are transparent oriented polypropylene films with improved barrier properties and methods of making these films. The films and methods include a core layer comprising polypropylene, hydrocarbon resin, and polyethylene wax to improve moisture vapor barrier properties, an optional barrier layer comprising polar polymers to improve oxygen barrier properties, and optional skin layers to improve heat sealing, winding, printing, and/or adhesion.

IPC Classes  ?

  • B29C 48/08 - Flat, e.g. panels flexible, e.g. films
  • B29C 48/91 - Heating, e.g. for cross linking
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B29C 48/21 - Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
  • B29C 48/22 - Articles comprising two or more components, e.g. co-extruded layers the components being layers with means connecting the layers, e.g. tie layers or undercuts
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B32B 27/28 - Layered products essentially comprising synthetic resin comprising copolymers of synthetic resins not wholly covered by any one of the following subgroups
  • B29C 48/154 - Coating solid articles, i.e. non-hollow articles
  • B29L 7/00 - Flat articles, e.g. films or sheets
  • B29L 9/00 - Layered products
  • B29K 23/00 - Use of polyalkenes as moulding material

37.

Method of packaging product in container with blush and chemical resistant polyester film

      
Application Number 15879167
Grant Number 10016963
Status In Force
Filing Date 2018-01-24
First Publication Date 2018-05-31
Grant Date 2018-07-10
Owner Toray Plastics (America), Inc. (USA)
Inventor Moritz, Jan

Abstract

A composite includes a multilayer polyethylene terephthalate (PET) film having a base layer and an adjacent skin layer. The PET of the skin layer has inherent viscosity of about 0.70-0.90 and carboxyl endgroup concentration of less than 25 eq/T. The base layer can be affixed to a thin metal sheet. Optionally, the base layer of a second multilayer PET film with a skin layer inherent viscosity of about 0.70-0.90 and carboxyl endgroup concentration of less than 25 eq/T can be affixed to the opposite side of the metal sheet. The composite is suited for making food and chemical containers such as food storage cans that resist blush discoloration from steam contact during container formation and age degradation during extended storage of harsh chemical products.

IPC Classes  ?

  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 1/02 - Receptacles, e.g. tanks
  • B65D 1/00 - Rigid or semi-rigid containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material or by deep-drawing operations performed on sheet material
  • B65D 81/24 - Adaptations for preventing deterioration or decay of contentsApplications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
  • B32B 15/09 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyesters
  • B65D 65/40 - Applications of laminates for particular packaging purposes
  • B65B 5/04 - Packaging single articles
  • B65B 5/02 - Machines characterised by incorporation of means for making the containers or receptacles
  • B65B 7/18 - Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by collapsing mouth portion and subsequently folding-down or securing flaps
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B65D 6/00 - Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of metal, plastics, wood or substitutes therefor
  • B65D 1/02 - Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
  • B65D 1/32 - Containers adapted to be temporarily deformed by external pressure to expel contents
  • B65D 6/28 - Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of metal, plastics, wood or substitutes therefor with permanent connections between walls, e.g. corner connections
  • B65D 1/34 - Trays or like shallow containers
  • B65D 23/02 - Linings or internal coatings
  • B65D 65/38 - Packaging materials of special type or form
  • B65D 81/38 - Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
  • B65D 23/08 - Coverings or external coatings

38.

Releasable polyester high gloss metal transfer film method

      
Application Number 15874949
Grant Number 10596794
Status In Force
Filing Date 2018-01-19
First Publication Date 2018-05-24
Grant Date 2020-03-24
Owner Toray Plastics (America), Inc. (USA)
Inventor Moritz, Jan

Abstract

A carrier film of thermoplastic polyester has releasable metal adhesive properties suitable for a metal transfer in which the polyester film is metalized and the metal layer is subsequently transferred to a permanent adhesive-coated substrate. The metal layer is in direct contact with the polyester carrier film and no intermediate release layer is present. Desired metal adhesion is provided by dispersing an suitable surfactant, and optionally, a hydrocarbon wax, uniformly into the polyester film. Surfactant on the outer surface of the carrier film modifies metal adhesion to the polyester such that the metal can be removed in a metal transfer operation.

IPC Classes  ?

  • B32B 37/00 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
  • B44C 1/14 - Metallic leaves or foils, e.g. gold leaf
  • B32B 7/06 - Interconnection of layers permitting easy separation
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • C09J 7/29 - Laminated material
  • C09J 7/22 - PlasticsMetallised plastics
  • C09J 7/25 - PlasticsMetallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
  • C08K 3/013 - Fillers, pigments or reinforcing additives
  • C08L 91/06 - Waxes
  • C08L 67/03 - Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the hydroxy and the carboxyl groups directly linked to aromatic rings
  • C08L 67/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • C09J 7/20 - Adhesives in the form of films or foils characterised by their carriers
  • C08K 3/01 - Use of inorganic substances as compounding ingredients characterised by their specific function
  • C08K 5/00 - Use of organic ingredients
  • B32B 7/00 - Layered products characterised by the relation between layers Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties Layered products characterised by the interconnection of layers
  • B32B 7/04 - Interconnection of layers
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • B32B 15/09 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyesters
  • B32B 3/00 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form
  • B32B 37/12 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
  • B32B 37/16 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
  • B29K 67/00 - Use of polyesters as moulding material
  • B29C 55/12 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial
  • B29C 65/48 - Joining of preformed partsApparatus therefor using adhesives
  • B29C 63/02 - Lining or sheathing, i.e. applying preformed layers or sheathings of plasticsApparatus therefor using sheet or web-like material
  • B29C 65/44 - Joining a heated non-plastics element to a plastics element
  • B32B 15/12 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
  • B32B 15/20 - Layered products essentially comprising metal comprising aluminium or copper

39.

Coextruded, crosslinked multilayer polyolefin foam structures from recycled metallized polyolefin material and methods of making the same

      
Application Number 15818691
Grant Number 10150273
Status In Force
Filing Date 2017-11-20
First Publication Date 2018-05-17
Grant Date 2018-12-11
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Baldwin, Jesse Jude
  • Bock, Kaitlyn Michelle
  • Sieradzki, Pawel

Abstract

A physically crosslinked, closed cell continuous multilayer foam structure comprising at least one polypropylene/polyethylene coextruded foam layer is obtained. The multilayer foam structure is obtained by coextruding a multilayer structure comprising at least one foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

IPC Classes  ?

  • B32B 5/32 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous both layers being foamed or specifically porous
  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • B29C 47/06 - Multilayered articles
  • B29C 71/04 - After-treatment of articles without altering their shapeApparatus therefor by wave energy or particle radiation
  • B32B 9/02 - Layered products essentially comprising a particular substance not covered by groups comprising animal or vegetable substances
  • B32B 5/24 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer
  • B32B 27/06 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance
  • C08J 11/06 - Recovery or working-up of waste materials of polymers without chemical reactions
  • C08J 9/00 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof
  • C08J 9/38 - Destruction of cell membranes
  • B32B 5/18 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material
  • B32B 5/20 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material foamed in situ
  • B32B 9/04 - Layered products essentially comprising a particular substance not covered by groups comprising such substance as the main or only constituent of a layer, next to another layer of a specific substance
  • C08J 9/10 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen
  • B29L 9/00 - Layered products
  • B29L 7/00 - Flat articles, e.g. films or sheets
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29K 105/00 - Condition, form or state of moulded material
  • B29K 105/04 - Condition, form or state of moulded material cellular or porous
  • B29K 105/24 - Condition, form or state of moulded material cross-linked or vulcanised
  • B29K 105/26 - Scrap
  • B29C 35/08 - Heating or curing, e.g. crosslinking or vulcanising by wave energy or particle radiation

40.

Method to direct compound extruded structure for the production of irradiation crosslinked polypropylene foam

      
Application Number 15864618
Grant Number 10137624
Status In Force
Filing Date 2018-01-08
First Publication Date 2018-05-10
Grant Date 2018-11-27
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Baldwin, Jesse Jude
  • Sieradzki, Pawel
  • Geibler, Paul

Abstract

Described herein are methods and processes of manufacturing irradiation crosslinked polypropylene foam. In some embodiments, this includes extrusion of all material components, including a liquid crosslinking agent, to manufacture extruded structures for production of irradiation crosslinked polypropylene foam.

IPC Classes  ?

  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • B29C 44/20 - Shaping by internal pressure generated in the material, e.g. swelling or foaming for articles of indefinite length
  • C08J 9/06 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
  • B29C 44/34 - Component parts, details or accessoriesAuxiliary operations
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29L 31/00 - Other particular articles
  • B29C 47/08 - Component parts, details or accessories; Auxiliary operations

41.

Blush-resistant film including pigments

      
Application Number 15445430
Grant Number 10815347
Status In Force
Filing Date 2017-02-28
First Publication Date 2018-02-15
Grant Date 2020-10-27
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Moritz, Jan
  • Ervolino, Robert
  • Sakai, Takafumi
  • Sakellarides, Stefanos

Abstract

Biaxially oriented film and metal laminate composite thereof useful for manufacturing food containers with good resistance to blushing during steam sterilization, comprising a blend of PBT and PET and also incorporating color pigment comprising polar functional groups. The films possess improve resistance to trans-esterification during melt processing, resulting in enhanced crystallinity levels present in the laminated film which leads to little or no blush discoloration during steam sterilization.

IPC Classes  ?

  • C08J 5/18 - Manufacture of films or sheets
  • B32B 15/09 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyesters
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • C08L 67/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • C08K 3/013 - Fillers, pigments or reinforcing additives
  • C08K 5/36 - Sulfur-, selenium-, or tellurium-containing compounds
  • C08L 67/03 - Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the hydroxy and the carboxyl groups directly linked to aromatic rings
  • C08K 5/00 - Use of organic ingredients
  • C09J 167/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • C09J 167/03 - Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the hydroxy and the carboxyl groups directly linked to aromatic rings
  • B65B 5/02 - Machines characterised by incorporation of means for making the containers or receptacles
  • B65B 7/16 - Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
  • B65D 1/12 - Cans, casks, barrels, or drums

42.

Polyester film incorporating silicone for release of canned meat products

      
Application Number 15663142
Grant Number 11027523
Status In Force
Filing Date 2017-07-28
First Publication Date 2017-11-16
Grant Date 2021-06-08
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Moritz, Jan
  • Andrews, Pat
  • Chang, Keunsuk P.
  • Nothnagle, Christopher
  • Sakellarides, Stefanos

Abstract

Embodiments herein relates to a Bisphenol A-free multi-layer biaxially oriented polyester (BOPET) film, for lamination on metal sheets, which could be used for food containers. The BOPET film has at least one outer release layer, which aids in the release of food, such as a high protein food source, when food is cooked and sterilized in direct contact with the outer release layer. The BOPET film can be laminated to metals used in the manufacture of food containers with the outer release layer being exposed to allow a direct food contact between the surface of the outer release layer and food. More particularly, the invention relates to a novel outer release layer resin composition comprising an ultra high molecular weight siloxane polymer and a polyethylene trephthalate resin; and an alkali-metal phosphate and a phosphoric acid compound added, during polymerization of the outer release layer resin composition, as a catalyst/additive package to the ingredients forming the outer release layer resin composition. A wax component can be added in the outer release layer, for more robust release performance.

IPC Classes  ?

  • B32B 15/09 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyesters
  • C08J 5/18 - Manufacture of films or sheets
  • B32B 15/18 - Layered products essentially comprising metal comprising iron or steel
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B65D 25/14 - Linings or internal coatings
  • B65D 81/24 - Adaptations for preventing deterioration or decay of contentsApplications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
  • B65D 81/34 - Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs intended to be cooked or heated within the package
  • C08L 67/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 7/04 - Interconnection of layers
  • B32B 27/28 - Layered products essentially comprising synthetic resin comprising copolymers of synthetic resins not wholly covered by any one of the following subgroups
  • B32B 1/02 - Receptacles, e.g. tanks
  • B32B 15/20 - Layered products essentially comprising metal comprising aluminium or copper
  • C08L 67/03 - Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the hydroxy and the carboxyl groups directly linked to aromatic rings
  • C08L 83/04 - Polysiloxanes
  • C08K 3/32 - Phosphorus-containing compounds
  • C08K 3/36 - Silica

43.

Methods of producing polyolefin foam sheets and articles made thereof

      
Application Number 15087139
Grant Number 11738492
Status In Force
Filing Date 2016-03-31
First Publication Date 2017-10-05
Grant Date 2023-08-29
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Baldwin, Jesse J.
  • Clark, Gary H.
  • Foltz, Donald A.
  • Geibler, Paul F.
  • Sieradzki, Pawel

Abstract

A method of manufacturing a polyolefin foam sheet composition includes extruding a polyolefin sheet, irradiating the extruded sheet to obtain a physically crosslinked sheet, foaming the physically crosslinked sheet with heat to obtain a foamed layer, and skiving the foamed layer to obtain a foam sheet with at least one skived surface. The surface roughness of the skived surface of the foam sheet is different from the surface roughness of an unskived surface.

IPC Classes  ?

  • B29C 35/08 - Heating or curing, e.g. crosslinking or vulcanising by wave energy or particle radiation
  • B29C 44/34 - Component parts, details or accessoriesAuxiliary operations
  • C08J 9/10 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • B29C 44/56 - After-treatment of articles, e.g. for altering the shape
  • B29C 71/04 - After-treatment of articles without altering their shapeApparatus therefor by wave energy or particle radiation
  • B29C 44/50 - Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length using pressure difference, e.g. by extrusion or by spraying
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29K 105/04 - Condition, form or state of moulded material cellular or porous

44.

Methods of producing foam structures from recycled metallized polyolefin material

      
Application Number 15590836
Grant Number 10814590
Status In Force
Filing Date 2017-05-09
First Publication Date 2017-08-31
Grant Date 2020-10-27
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Baldwin, Jesse
  • Clark, Gary Hostman
  • Sieradzki, Pawel

Abstract

A physically crosslinked, closed cell continuous foam structure derived from recycled metallized polyolefin material; polypropylene, polyethylene, or combinations thereof, a crosslinking agent, and a chemical blowing agent is obtained. The foam structure is obtained by extruding a structure comprising a foam composition, irradiating the extruded structure with ionizing radiation, and continuously foaming the irradiated structure.

IPC Classes  ?

  • B23B 9/04 - Automatic or semi-automatic machines for turning of stock with the working-spindles horizontal
  • E04F 15/18 - Separately-laid insulating layersOther additional insulating measuresFloating floors
  • C08J 7/12 - Chemical modification
  • E04F 15/20 - Separately-laid insulating layersOther additional insulating measuresFloating floors for sound insulation
  • B29C 48/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired formApparatus therefor
  • C08J 9/00 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof
  • C08J 9/10 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen
  • C08J 3/28 - Treatment by wave energy or particle radiation
  • B29C 44/20 - Shaping by internal pressure generated in the material, e.g. swelling or foaming for articles of indefinite length
  • B29C 71/04 - After-treatment of articles without altering their shapeApparatus therefor by wave energy or particle radiation
  • B23B 5/18 - Turning-machines or devices specially adapted for particular workAccessories specially adapted therefor for turning crankshafts, eccentrics, or cams, e.g. crankpin lathes
  • B23B 5/20 - Turning-machines or devices specially adapted for particular workAccessories specially adapted therefor for turning crankshafts, eccentrics, or cams, e.g. crankpin lathes without removing same from the engine
  • B23B 5/32 - Turning-machines or devices specially adapted for particular workAccessories specially adapted therefor for turning wheels or wheel sets or cranks thereon, i.e. wheel lathes for reconditioning wheel sets without removing same from the vehicleUnderfloor wheel lathes for railway vehicles
  • C08J 9/36 - After-treatment
  • C08J 11/04 - Recovery or working-up of waste materials of polymers
  • C08J 11/10 - Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
  • B32B 9/04 - Layered products essentially comprising a particular substance not covered by groups comprising such substance as the main or only constituent of a layer, next to another layer of a specific substance
  • B32B 5/18 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material
  • B32B 5/20 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material foamed in situ
  • B32B 5/32 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous both layers being foamed or specifically porous

45.

Metal transfer film and method of using same

      
Application Number 15050348
Grant Number 10183471
Status In Force
Filing Date 2016-02-22
First Publication Date 2017-08-24
Grant Date 2019-01-22
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Paolilli, Tracy A.
  • Moritz, Jan
  • Sharps, Jr., G. Vincent

Abstract

A metal transfer film of thermoplastic polymer includes a polymeric carrier film, a layer of metal to be transferred onto an article, and a layer of retention adhesive suitable for bonding the transferred metal layer to a surface of the article. The transferable metal layer is adjacent between the carrier film and the retention adhesive layer. Optionally, the carrier film has a releasably adhesive layer on the side in contact with the metal. The retention adhesive is a polyvinyl amine crosslinked with citric acid. The retention adhesive is deposited on the metal layer from a liquid solution and dried to a non-tacky, solid coating enabling handling of the metal transfer film in conventional film processing unit operations. The dry retention adhesive can be activated by the metal transfer operator remotely from the adhesive application process and provides significant oxygen, moisture and aroma barrier properties to the metal covered article.

IPC Classes  ?

  • B32B 37/00 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
  • B32B 7/00 - Layered products characterised by the relation between layers Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties Layered products characterised by the interconnection of layers
  • B32B 15/00 - Layered products essentially comprising metal
  • B32B 27/00 - Layered products essentially comprising synthetic resin
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B32B 15/082 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising vinyl resinsLayered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising acrylic resins
  • B32B 7/06 - Interconnection of layers permitting easy separation
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters

46.

Coextruded, crosslinked multilayer polyolefin foam structures from recycled polyolefin foam material and methods of making the same

      
Application Number 15581503
Grant Number 10035327
Status In Force
Filing Date 2017-04-28
First Publication Date 2017-08-10
Grant Date 2018-07-31
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Baldwin, Jesse
  • Bock, Kaitlyn M.
  • Sieradzki, Pawel

Abstract

A physically crosslinked, closed cell continuous multilayer foam structure comprising at least one polypropylene/polyethylene coextruded foam layer is obtained. The multilayer foam structure is obtained by coextruding a multilayer structure comprising at least one foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

IPC Classes  ?

  • B29C 44/22 - Shaping by internal pressure generated in the material, e.g. swelling or foaming for articles of indefinite length consisting of at least two parts of chemically or physically different materials, e.g. having different densities
  • B32B 5/32 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous both layers being foamed or specifically porous
  • B32B 5/20 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material foamed in situ
  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • B29C 47/06 - Multilayered articles
  • B29C 69/00 - Combinations of shaping techniques not provided for in a single one of main groups , e.g. associations of moulding and joining techniquesApparatus therefor
  • C08J 9/00 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof
  • C08J 9/10 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen
  • C08J 9/33 - Agglomerating foam fragments, e.g. waste foam
  • B29K 105/04 - Condition, form or state of moulded material cellular or porous
  • B29K 105/26 - Scrap
  • B29L 9/00 - Layered products

47.

Inline matte coated polyester

      
Application Number 15011633
Grant Number 10040919
Status In Force
Filing Date 2016-01-31
First Publication Date 2017-08-03
Grant Date 2018-08-07
Owner TORAY PLASTICS (AMERICA) INC. (USA)
Inventor Fitch, John

Abstract

A multi-layer biaxially oriented polyester (BOPET) film having at least one BOPET film layer and at least one coating layer comprising a polyester polymer and particles that are partially or fully embedded in the coating layer is described herein. The particles have an average particle size of about 4 to 8 microns, the coating layer has a gloss of 25 GU or less measured by a 60 degree glossmeter, and the paint adhesion crosshatch test value of the BOPET film as per ASTM D3359-09 is 10% or less.

IPC Classes  ?

48.

Polyester film with citric acid-modified polyvinyl amine

      
Application Number 15351619
Grant Number 09617059
Status In Force
Filing Date 2016-11-15
First Publication Date 2017-03-02
Grant Date 2017-04-11
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Paolilli, Tracy A.
  • Cloutier, Joshua
  • Fitch, John J.

Abstract

A composite barrier film has a base layer of polyester with a barrier layer modified polyvinyl amine (mPVA). The mPVA is polyvinyl alcohol/polyvinyl amine copolymer crosslinked with citric acid and an optional additional crosslinking agent such as epichlorohydrin. The barrier layer can be applied by deposition of a reactive aqueous solution onto the base layer, heating and drying to remove water and crosslink the reactants. Excellent barrier properties of the film are obtained by applying and crosslinking the barrier layer during the transverse stretching steps of a biaxial oriented polymer film continuous fabrication process. Superior barrier properties are achieved with transverse stretching by a factor of about 3-4.

IPC Classes  ?

  • B65D 81/24 - Adaptations for preventing deterioration or decay of contentsApplications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 37/04 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer
  • C08J 7/04 - Coating

49.

Non-chemical thermally printable film

      
Application Number 15252184
Grant Number 10052852
Status In Force
Filing Date 2016-08-30
First Publication Date 2016-12-22
Grant Date 2018-08-21
Owner TORAY PLASTICS (AMERICA) INC. (USA)
Inventor
  • Brown, Matthew H.
  • Koehn, Harold E
  • Coletta, Emilio

Abstract

A two-layer mono-axially oriented film includes a first layer of an opaque beta-nucleated microvoided propylene-based polymer; and a second layer containing a dark pigment that is adapted for use in a thermal printer in which the thermal print-head contacts the exposed surface of the first layer. The dark pigment of the second layer pigment has a color contrasting with the color of the first layer and can contain a carbon black. The first layer includes microvoids and may be made transparent upon the application of heat by collapsing the voids of the first layer or upon the application of ultra-sonic energy.

IPC Classes  ?

  • B32B 3/26 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layerLayered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a layer with cavities or internal voids
  • B32B 5/14 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by a layer differing constitutionally or physically in different parts, e.g. denser near its faces
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B29C 47/04 - of multilayered or multicoloured articles
  • B29C 47/06 - Multilayered articles
  • B29C 71/02 - Thermal after-treatment
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29K 105/00 - Condition, form or state of moulded material
  • B29L 7/00 - Flat articles, e.g. films or sheets
  • B29L 9/00 - Layered products

50.

Method of reducing iridescence

      
Application Number 15130974
Grant Number 10294373
Status In Force
Filing Date 2016-04-16
First Publication Date 2016-08-25
Grant Date 2019-05-21
Owner Toray Plastics (America), Inc. (USA)
Inventor Paolilli, Tracy A.

Abstract

This invention relates to an optically clear film of predominantly thermoplastic polyester base layer and a carbodiimide-crosslinked, polyester and polymethylmethacrylate blend primer layer. The base layer preferably has a particle-free core layer and outer layers containing nonpolyester, organic and/or inorganic particles. The primer layer is preferably applied to the base layer from solution that is organic solvent-free. The primer layer and base layer composite can be laminated with a protective layer of primarily acrylic polymer to form a solar control film. Functional additives, such as UV light blockers, can be present in various layers of the solar control film. Polymethylmethacrylate in the primer, especially in combination with crosslinking by the carbodiimide, provides the acrylic coated polyester base solar control film with notably reduced iridescence. Adhesion between the acrylic layer applied from organic solvent solutions and the polyester layers is durable in moist and warm service conditions.

IPC Classes  ?

  • G02B 1/14 - Protective coatings, e.g. hard coatings
  • C09D 5/00 - Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects producedFilling pastes
  • C09D 133/12 - Homopolymers or copolymers of methyl methacrylate
  • C08G 18/79 - Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
  • C09D 175/04 - Polyurethanes
  • C08G 18/08 - Processes
  • B32B 7/02 - Physical, chemical or physicochemical properties
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B05D 3/00 - Pretreatment of surfaces to which liquids or other fluent materials are to be appliedAfter-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
  • C09D 167/00 - Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chainCoating compositions based on derivatives of such polymers

51.

Coextruded, crosslinked multilayer polyolefin foam structures from recycled metallized polyolefin material and methods of making the same

      
Application Number 14586721
Grant Number 09821533
Status In Force
Filing Date 2014-12-30
First Publication Date 2016-06-30
Grant Date 2017-11-21
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Baldwin, Jesse
  • Bock, Kaitlyn M.
  • Sieradzki, Pawel

Abstract

A physically crosslinked, closed cell continuous multilayer foam structure comprising at least one polypropylene/polyethylene coextruded foam layer is obtained. The multilayer foam structure is obtained by coextruding a multilayer structure comprising at least one foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

IPC Classes  ?

  • B32B 5/32 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous both layers being foamed or specifically porous
  • B29C 47/06 - Multilayered articles
  • B29C 71/04 - After-treatment of articles without altering their shapeApparatus therefor by wave energy or particle radiation
  • C08J 9/10 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen
  • B32B 5/24 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer
  • B32B 27/06 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance
  • C08J 11/06 - Recovery or working-up of waste materials of polymers without chemical reactions
  • C08J 9/00 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof
  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • B32B 9/02 - Layered products essentially comprising a particular substance not covered by groups comprising animal or vegetable substances
  • C08J 9/38 - Destruction of cell membranes
  • B32B 5/18 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material
  • B32B 5/20 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material foamed in situ
  • B32B 9/04 - Layered products essentially comprising a particular substance not covered by groups comprising such substance as the main or only constituent of a layer, next to another layer of a specific substance
  • B29L 9/00 - Layered products
  • B29L 7/00 - Flat articles, e.g. films or sheets
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29K 105/00 - Condition, form or state of moulded material
  • B29K 105/04 - Condition, form or state of moulded material cellular or porous
  • B29K 105/24 - Condition, form or state of moulded material cross-linked or vulcanised
  • B29K 105/26 - Scrap
  • B29C 35/08 - Heating or curing, e.g. crosslinking or vulcanising by wave energy or particle radiation

52.

Coextruded, crosslinked multilayer polyolefin foam structures from recycled polyolefin foam material and methods of making the same

      
Application Number 14586745
Grant Number 09669600
Status In Force
Filing Date 2014-12-30
First Publication Date 2016-06-30
Grant Date 2017-06-06
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Baldwin, Jesse
  • Bock, Kaitlyn M.
  • Sieradzki, Pawel

Abstract

A physically crosslinked, closed cell continuous multilayer foam structure comprising at least one polypropylene/polyethylene coextruded foam layer is obtained. The multilayer foam structure is obtained by coextruding a multilayer structure comprising at least one foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

IPC Classes  ?

  • B32B 5/32 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous both layers being foamed or specifically porous
  • B32B 27/06 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance
  • B32B 5/24 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer
  • B32B 9/02 - Layered products essentially comprising a particular substance not covered by groups comprising animal or vegetable substances
  • C08J 11/06 - Recovery or working-up of waste materials of polymers without chemical reactions
  • C08J 9/00 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof
  • C08J 9/10 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen
  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • B29C 71/04 - After-treatment of articles without altering their shapeApparatus therefor by wave energy or particle radiation
  • B29C 47/06 - Multilayered articles
  • B29L 9/00 - Layered products
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29K 105/00 - Condition, form or state of moulded material
  • B29K 105/04 - Condition, form or state of moulded material cellular or porous
  • B29K 105/24 - Condition, form or state of moulded material cross-linked or vulcanised
  • B29K 105/26 - Scrap
  • B29C 35/08 - Heating or curing, e.g. crosslinking or vulcanising by wave energy or particle radiation

53.

Coextruded, crosslinked multilayer polyolefin foam structures and methods of making the same

      
Application Number 14586781
Grant Number 10384388
Status In Force
Filing Date 2014-12-30
First Publication Date 2016-06-30
Grant Date 2019-08-20
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Baldwin, Jesse
  • Bock, Kaitlyn M.
  • Sieradzki, Pawel

Abstract

A physically crosslinked, closed cell continuous multilayer foam structure comprising at least one polypropylene/polyethylene coextruded foam layer is obtained. The multilayer foam structure is obtained by coextruding a multilayer structure comprising at least one foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

IPC Classes  ?

  • B29C 47/06 - Multilayered articles
  • B29C 48/18 - Articles comprising two or more components, e.g. co-extruded layers the components being layers
  • B29C 71/04 - After-treatment of articles without altering their shapeApparatus therefor by wave energy or particle radiation
  • B29C 44/24 - Making multilayered articles
  • B29C 44/50 - Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length using pressure difference, e.g. by extrusion or by spraying
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29L 9/00 - Layered products
  • B29K 105/04 - Condition, form or state of moulded material cellular or porous
  • B29C 35/08 - Heating or curing, e.g. crosslinking or vulcanising by wave energy or particle radiation
  • B29L 31/00 - Other particular articles
  • B29C 48/08 - Flat, e.g. panels flexible, e.g. films
  • B29C 48/21 - Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces

54.

Starch coated polyester film for release of canned meat products

      
Application Number 14587938
Grant Number 10674738
Status In Force
Filing Date 2014-12-31
First Publication Date 2016-06-30
Grant Date 2020-06-09
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Fitch, John
  • Moritz, Jan
  • Andrews, Pat

Abstract

An embodiment relates to a multi-layer, biaxially oriented polyester (BOPET) film comprising a food contact substance, wherein the BOPET has a percent release in a retort test after can lamination such that substantially all food contacting the BOPET during the retort test is released. Another embodiment relates to a method comprising applying a food contact material comprising a food contact substance to a multi-layer, biaxially oriented polyester (BOPET) film, wherein the food contact material is prepared at around room temperature without heating.

IPC Classes  ?

  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 7/02 - Physical, chemical or physicochemical properties
  • B65D 1/12 - Cans, casks, barrels, or drums
  • B65D 6/00 - Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of metal, plastics, wood or substitutes therefor
  • C09D 5/16 - Anti-fouling paintsUnderwater paints
  • C09D 103/00 - Coating compositions based on starch, amylose or amylopectin or on their derivatives or degradation products
  • C09D 7/20 - Diluents or solvents
  • C09D 191/06 - Waxes
  • C09D 7/40 - Additives
  • C08L 91/06 - Waxes
  • C08L 3/00 - Compositions of starch, amylose or amylopectin or of their derivatives or degradation products
  • C08K 5/07 - AldehydesKetones
  • C08K 5/00 - Use of organic ingredients
  • C08K 3/20 - OxidesHydroxides
  • C08K 3/105 - Compounds containing metals of Groups 1 to 3 or of Groups 11 to 13 of the Periodic Table
  • A23B 4/32 - Apparatus for preserving using solids
  • A23B 4/005 - Preserving by heating

55.

Non-chemical thermally printable film

      
Application Number 15004816
Grant Number 10022942
Status In Force
Filing Date 2016-01-22
First Publication Date 2016-06-02
Grant Date 2018-07-17
Owner TORAY PLASTICS (AMERICA) INC. (USA)
Inventor
  • Brown, Matthew H.
  • Koehn, Harold E
  • Coletta, Emilio

Abstract

A two-layer mono-axially oriented film includes a first layer of an opaque beta-nucleated microvoided propylene-based polymer; and a second layer containing a dark pigment that is adapted for use in a thermal printer in which the thermal print-head contacts the exposed surface of the first layer. The dark pigment of the second layer pigment has a color contrasting with the color of the first layer and can contain a carbon black. The first layer includes microvoids and may be made transparent upon the application of heat by collapsing the voids of the first layer or upon the application of ultra-sonic energy.

IPC Classes  ?

  • B32B 3/26 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layerLayered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a layer with cavities or internal voids
  • B32B 5/14 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by a layer differing constitutionally or physically in different parts, e.g. denser near its faces
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B29C 47/04 - of multilayered or multicoloured articles
  • B29C 47/06 - Multilayered articles
  • B29C 71/02 - Thermal after-treatment
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29K 105/00 - Condition, form or state of moulded material
  • B29L 7/00 - Flat articles, e.g. films or sheets
  • B29L 9/00 - Layered products

56.

Crosslinked polyolefin foam sheet with exceptional softness, haptics, moldability, thermal stability and shear strength

      
Application Number 14976072
Grant Number 10301447
Status In Force
Filing Date 2015-12-21
First Publication Date 2016-04-14
Grant Date 2019-05-28
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Sieradzki, Pawel
  • Baldwin, Jesse J.
  • Lippy, Jeffrey S.

Abstract

3.

IPC Classes  ?

  • C08J 9/14 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
  • C08J 9/00 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof
  • B32B 9/04 - Layered products essentially comprising a particular substance not covered by groups comprising such substance as the main or only constituent of a layer, next to another layer of a specific substance
  • B32B 5/24 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer

57.

Biaxially oriented high density polyethylene film with improved sealant layer

      
Application Number 14448640
Grant Number 09676169
Status In Force
Filing Date 2014-07-31
First Publication Date 2016-02-04
Grant Date 2017-06-13
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor Paulino, Claudio M

Abstract

A multi-layer biaxially oriented high density polyethylene (OHDPE) film with a novel formulation which exhibits superior heat seal properties is disclosed. This improved formulation comprises a blend of a single grade of high density polyethylene (HDPE) or several grades of high density polyethylene (HDPE) with a nucleating agent (NA) used in the core layer to achieve a lower sealing initiation temperature, higher heat seal strength and broader sealing temperature range HDPE-based film that still exhibits typical properties of OHDPE films and a lower haze than conventional OHDPE films. The multi-layer BOPP film has additional layers such as a third polyolefin resin-containing layer, a metal layer, or combinations thereof.

IPC Classes  ?

  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 15/085 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyolefins
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin

58.

Blush and chemical resistant polyester film

      
Application Number 14555542
Grant Number 09956747
Status In Force
Filing Date 2014-11-26
First Publication Date 2015-11-12
Grant Date 2018-05-01
Owner Toray Plastics (America), Inc. (USA)
Inventor Moritz, Jan

Abstract

A composite includes a multilayer polyethylene terephthalate (PET) film having a base layer and an adjacent skin layer. The PET of the skin layer has inherent viscosity of about 0.70-0.90 and carboxyl endgroup concentration of less than 25 eq/T. The base layer can be affixed to a thin metal sheet. Optionally, the base layer of a second multilayer PET film with a skin layer inherent viscosity of about 0.70-0.90 and carboxyl endgroup concentration of less than 25 eq/T can be affixed to the opposite side of the metal sheet. The composite is suited for making food and chemical containers such as food storage cans that resist blush discoloration from steam contact during container formation and age degradation during extended storage of harsh chemical products.

IPC Classes  ?

  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B65D 81/24 - Adaptations for preventing deterioration or decay of contentsApplications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
  • B32B 1/02 - Receptacles, e.g. tanks
  • B32B 15/09 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyesters
  • B65B 5/04 - Packaging single articles
  • B65B 5/02 - Machines characterised by incorporation of means for making the containers or receptacles
  • B65B 7/16 - Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
  • B65D 65/40 - Applications of laminates for particular packaging purposes
  • B65D 1/00 - Rigid or semi-rigid containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material or by deep-drawing operations performed on sheet material
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties

59.

Method of making polyester film with a reduced iridescent primer layer

      
Application Number 14795276
Grant Number 09937525
Status In Force
Filing Date 2015-07-09
First Publication Date 2015-10-29
Grant Date 2018-04-10
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Paolilli, Tracy
  • Fitch, John

Abstract

This invention relates to a highly optically clear, composite film having a predominantly thermoplastic polyester base layer and a primer layer of a polyester and polyurethane blend composition. The base layer preferably has an A/B/C layered structure with a substantially particle-free core layer B of polyester and outer layers A and C of polyester containing nonpolyester, organic and/or inorganic particles. The primer layer is preferably applied to the base layer from solution that is organic solvent-free and is crosslinked using a carbodiimide crosslinking agent. The primer layer and base layer composite can be laminated with a protective layer of primarily acrylic polymer for a solar control film. Various layers of the composite and solar control films can contain effective amounts of functional additives, such as UV light blockers. Polyurethane in the primer, especially in combination with crosslinking by the carbodiimide, provides the acrylic coated polyester base solar control film with notably reduced iridescence and durable adhesion between polyester and acrylic layers in moist and warm service conditions.

IPC Classes  ?

  • B05D 3/02 - Pretreatment of surfaces to which liquids or other fluent materials are to be appliedAfter-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
  • B05D 5/06 - Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
  • B32B 7/02 - Physical, chemical or physicochemical properties
  • G02B 1/111 - Anti-reflection coatings using layers comprising organic materials
  • G02B 1/14 - Protective coatings, e.g. hard coatings
  • C08G 18/79 - Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
  • C09D 175/04 - Polyurethanes
  • G02B 1/10 - Optical coatings produced by application to, or surface treatment of, optical elements
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • C08J 7/04 - Coating
  • B05D 7/00 - Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials

60.

Methods of producing foam structures from recycled metallized polyolefin material

      
Application Number 14144986
Grant Number 09663958
Status In Force
Filing Date 2013-12-31
First Publication Date 2015-07-02
Grant Date 2017-05-30
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Baldwin, Jesse
  • Clark, Gary Hostman
  • Sieradzki, Pawel

Abstract

A physically crosslinked, closed cell continuous foam structure derived from recycled metallized polyolefin material; polypropylene, polyethylene, or combinations thereof, a crosslinking agent, and a chemical blowing agent is obtained. The foam structure is obtained by extruding a structure comprising a foam composition, irradiating the extruded structure with ionizing radiation, and continuously foaming the irradiated structure.

IPC Classes  ?

  • E04F 15/18 - Separately-laid insulating layersOther additional insulating measuresFloating floors
  • C08J 7/12 - Chemical modification
  • E04F 15/20 - Separately-laid insulating layersOther additional insulating measuresFloating floors for sound insulation
  • C08J 9/00 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof
  • C08J 9/10 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen
  • C08J 3/28 - Treatment by wave energy or particle radiation

61.

Citric acid-modified polyvinyl amine film

      
Application Number 14529750
Grant Number 09624020
Status In Force
Filing Date 2014-10-31
First Publication Date 2015-07-02
Grant Date 2017-04-18
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Paolilli, Tracy A.
  • Cloutier, Joshua
  • Fitch, John J.

Abstract

A composite barrier film has a base layer of polyester or polyolefin with a barrier layer modified polyvinyl amine (mPVA). The mPVA is polyvinyl alcohol/polyvinyl amine copolymer crosslinked with citric acid and an optional additional crosslinking agent such as epichlorohydrin. The barrier layer can be applied by deposition of a reactive aqueous solution onto the base layer, heating and drying to remove water and crosslink the reactants. Excellent barrier properties of the film are obtained by applying and crosslinking the barrier layer during the transverse stretching steps of a biaxial oriented polymer film continuous fabrication process. Superior barrier properties are achieved with transverse stretching by a factor of about 3-4 for polyester and 4-10 for polyolefin.

IPC Classes  ?

  • B65D 81/24 - Adaptations for preventing deterioration or decay of contentsApplications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
  • B29D 7/01 - Films or sheets
  • C08J 5/18 - Manufacture of films or sheets
  • C08J 7/04 - Coating
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29K 67/00 - Use of polyesters as moulding material
  • B29K 105/00 - Condition, form or state of moulded material
  • B29K 105/24 - Condition, form or state of moulded material cross-linked or vulcanised

62.

Method to direct compound extruded structure for the production of irradiation crosslinked polypropylene foam

      
Application Number 14144345
Grant Number 09878479
Status In Force
Filing Date 2013-12-30
First Publication Date 2015-07-02
Grant Date 2018-01-30
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Baldwin, Jesse
  • Sieradzki, Pawel
  • Geibler, Paul

Abstract

Described herein are methods and processes of manufacturing irradiation crosslinked polypropylene foam. In some embodiments, this includes extrusion of all material components, including a liquid crosslinking agent, to manufacture extruded structures for production of irradiation crosslinked polypropylene foam.

IPC Classes  ?

  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • B29C 44/20 - Shaping by internal pressure generated in the material, e.g. swelling or foaming for articles of indefinite length
  • C08J 9/06 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
  • B29C 44/34 - Component parts, details or accessoriesAuxiliary operations
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29L 31/00 - Other particular articles
  • B29C 47/08 - Component parts, details or accessories; Auxiliary operations

63.

Releasable polyester high gloss metal transfer film

      
Application Number 14586785
Grant Number 10099462
Status In Force
Filing Date 2014-12-30
First Publication Date 2015-04-30
Grant Date 2018-10-16
Owner Toray Plastics (America), Inc. (USA)
Inventor Moritz, Jan

Abstract

A carrier film of thermoplastic polyester has releasable metal adhesive properties suitable for a metal transfer in which the polyester film is metalized and the metal layer is subsequently transferred to a permanent adhesive-coated substrate. The metal layer is in direct contact with the polyester carrier film and no intermediate release layer is present. Desired metal adhesion is provided by dispersing an suitable surfactant, and optionally, a hydrocarbon wax, uniformly into the polyester film. Surfactant on the outer surface of the carrier film modifies metal adhesion to the polyester such that the metal can be removed in a metal transfer operation.

IPC Classes  ?

  • B32B 3/00 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form
  • B32B 7/04 - Interconnection of layers
  • B32B 7/06 - Interconnection of layers permitting easy separation
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • B32B 15/09 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyesters
  • B32B 15/20 - Layered products essentially comprising metal comprising aluminium or copper
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B44C 1/14 - Metallic leaves or foils, e.g. gold leaf
  • C09J 7/20 - Adhesives in the form of films or foils characterised by their carriers
  • C09J 7/22 - PlasticsMetallised plastics
  • C09J 7/25 - PlasticsMetallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
  • C09J 7/29 - Laminated material
  • C08K 3/01 - Use of inorganic substances as compounding ingredients characterised by their specific function
  • C08K 3/013 - Fillers, pigments or reinforcing additives
  • C08K 5/00 - Use of organic ingredients
  • C08L 67/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • C08L 67/03 - Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the hydroxy and the carboxyl groups directly linked to aromatic rings
  • C08L 91/06 - Waxes
  • B32B 37/00 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B32B 15/12 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of paper or cardboard
  • B32B 7/00 - Layered products characterised by the relation between layers Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties Layered products characterised by the interconnection of layers
  • B32B 37/12 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives

64.

Biaxially oriented matte polypropylene film

      
Application Number 13956154
Grant Number 09745455
Status In Force
Filing Date 2013-07-31
First Publication Date 2015-02-05
Grant Date 2017-08-29
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Paulino, Claudio M.
  • Chang, Keunsuk P.
  • Roy, Christopher D.

Abstract

A multi-layer biaxially oriented polypropylene (BOPP) film with a novel formulation which exhibits matte appearance is disclosed. This improved formulation comprises a blend of high density polyethylene (HDPE), medium density polyethylene (MDPE), low density polyethylene (LDPE) or linear low density polyethylene (LLDPE) with polypropylene (PP) used in the core layer to achieve a matte appearance low gloss PP-based film that still exhibits typical properties of BOPP films with significantly lower haze than conventional matte films. The multi-layer BOPP film has additional layers such as a second polyolefin resin-containing layer, a metal layer, or combinations thereof.

IPC Classes  ?

  • B32B 7/02 - Physical, chemical or physicochemical properties
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • C08L 23/12 - Polypropene
  • C08L 23/06 - Polyethene
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind

65.

Method of making releasable metalized embossed transfer film

      
Application Number 14473320
Grant Number 09333734
Status In Force
Filing Date 2014-08-29
First Publication Date 2015-01-01
Grant Date 2016-05-10
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Fitch, John
  • Paolilli, Tracy
  • Narkevicius, Scott
  • Adams, Bonnie

Abstract

A method is presented for making releasable transfer film suitable to provide a metalized embossed composite onto a paper substrate without a release layer between the composite and a polymeric carrier layer. The transfer film includes a polymeric base layer, an embossing material layer and a metal layer. The transfer film is bonded to the paper substrate with an adhesive layer allowing the polymeric barrier layer to peel away from and to expose the metal-backed, embossing material layer. The substrate covered with the metalized embossed composite can be used to impart holographic style images to packaging, printed media products such as magazines.

IPC Classes  ?

  • B32B 38/06 - Embossing
  • B32B 37/12 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
  • B32B 37/14 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
  • G03H 1/02 - Holographic processes or apparatus using light, infrared, or ultraviolet waves for obtaining holograms or for obtaining an image from themDetails peculiar thereto Details
  • G03H 1/04 - Processes or apparatus for producing holograms
  • B44C 1/24 - Pressing or stamping ornamental design on surfaces
  • B32B 37/00 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
  • B44C 1/17 - Dry transfer
  • B05D 3/00 - Pretreatment of surfaces to which liquids or other fluent materials are to be appliedAfter-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
  • B32B 37/26 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer which influences the bonding during the laminating process, e.g. release layers or pressure equalising layers
  • B32B 38/00 - Ancillary operations in connection with laminating processes

66.

High barrier heat sealable film with linear tear properties

      
Application Number 14484849
Grant Number 09399318
Status In Force
Filing Date 2014-09-12
First Publication Date 2014-12-25
Grant Date 2016-07-26
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Paolilli, Tracy A.
  • Narkevicius, Scott
  • Koehn, Harold Egon
  • Brown, Matthew H.

Abstract

A monoaxially oriented film including a metallized layer; a gas barrier layer; and a propylene-based random copolymer and at least about 3 wt % of a low density polyethylene which is oriented at least about 2.5 times in one direction and exhibits excellent linear directional tear properties parallel to the orientation direction and excellent heat seal performance in terms of high heat seal strengths and low seal initiation temperature. This film formulation and orientation is suitable for pouch applications requiring high gas and moisture barrier, an “easy-tear” linear tear feature, and excellent hermetic seal properties.

IPC Classes  ?

  • B29C 55/06 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets uniaxial, e.g. oblique parallel with the direction of feed
  • C08J 5/18 - Manufacture of films or sheets
  • B29C 47/06 - Multilayered articles
  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • C23C 14/20 - Metallic material, boron or silicon on organic substrates
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/26 - Layered products essentially comprising synthetic resin characterised by the use of special additives using curing agents
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B29C 47/02 - incorporating preformed parts or layers, e.g. extrusion moulding around inserts or for coating articles
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29K 29/00 - Use of polyvinylalcohols, polyvinylethers, polyvinylaldehydes, polyvinylketones or polyvinylketals as moulding material
  • B29K 105/00 - Condition, form or state of moulded material

67.

Polyester film with smooth surface properties for winding and printing

      
Application Number 14143336
Grant Number 09221286
Status In Force
Filing Date 2013-12-30
First Publication Date 2014-10-09
Grant Date 2015-12-29
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Bower, Douglas J.
  • Maeba, Hideaki

Abstract

A substrate composite film for thermal transfer printing includes a biaxially oriented base layer including polyester, a first type of lubricant particles, and a second type of lubricant particles. The substrate composite film satisfies the following: (1) a ratio of maximum height SRma and peak count SPc is 1≦SRma/SPc≦4.5, (2) a center plane average roughness Sra is 15 to 30 nm, (3) coefficient of dynamic friction is <0.60, and (4) 20 and 60 degree gloss is greater than 160 SGU. The 20 degree gloss may be equal in all directions, and the 60 degree gloss may be equal in all directions.

IPC Classes  ?

  • B41M 5/382 - Contact transfer or sublimation processes
  • B41M 5/392 - Additives other than colour forming substances, dyes or pigments, e.g. sensitisers, transfer promoting agents
  • B41M 5/41 - Base layers
  • B41M 5/50 - Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • B29C 47/94 - Lubricating
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B41J 31/04 - Ink ribbons characterised by the material from which they are woven woven from synthetic material
  • B41J 2/325 - Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads by selective transfer of ink from ink carrier, e.g. from ink ribbon or sheet
  • B29C 47/88 - Heating or cooling the stream of extruded material
  • B29C 47/92 - Measuring, controlling or regulating
  • B29C 47/06 - Multilayered articles

68.

Non-mechanically created iridescent film

      
Application Number 13299071
Grant Number 08765215
Status In Force
Filing Date 2011-11-17
First Publication Date 2014-07-01
Grant Date 2014-07-01
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Fitch, John
  • Moritz, Jan

Abstract

The novel method can produce a grooved profile metalized polymeric film capable of generating a rainbow iridescent effect without mechanically embossing the film. The method calls for applying a thin uniform thickness coating layer of thermally deformable polymer composition on a thermally stable base layer. Process operating conditions are controlled to heat the composite coating layer surface effectively such that light diffraction-scale grooves of about 5,000-10,000 grooves/cm develop in the coating layer. The grooves are created by shocking the coating layer surface with a sudden burst of heat supplied by film metalization after coating layer application.

IPC Classes  ?

  • B05D 5/06 - Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects

69.

Barrier film with reclaimed metalized polyester

      
Application Number 14169881
Grant Number 09676122
Status In Force
Filing Date 2014-01-31
First Publication Date 2014-05-29
Grant Date 2017-06-13
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Bower, Douglas James
  • Peguero, Larissa Marie

Abstract

A method reclaims metalized polymer film or mixtures containing metal and/or metal alloys into a metal-containing, polymeric film. The resulting film structure has better oxygen and moisture barrier properties when metalized than plain metalized polymer films. The polymer to be reclaimed, originates in sheet form, and is densified, as by shredding, pelletizing and/or re-extruding into fine particulate form such as chips or pellets. The reclaimed polymeric film can be used, in a range of concentrations, to produce biaxially oriented polyester film for metalizing.

IPC Classes  ?

  • B29B 17/04 - Disintegrating plastics
  • B65D 81/34 - Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs intended to be cooked or heated within the package
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • C08J 11/06 - Recovery or working-up of waste materials of polymers without chemical reactions
  • C08L 67/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • B29B 17/00 - Recovery of plastics or other constituents of waste material containing plastics
  • A23L 5/10 - General methods of cooking foods, e.g. by roasting or frying
  • B32B 15/09 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyesters
  • B32B 15/20 - Layered products essentially comprising metal comprising aluminium or copper
  • B29L 7/00 - Flat articles, e.g. films or sheets
  • B29L 9/00 - Layered products

70.

Releasable polyester metal transfer film

      
Application Number 13930395
Grant Number 09630385
Status In Force
Filing Date 2013-06-28
First Publication Date 2014-05-08
Grant Date 2017-04-25
Owner Toray Plastics (America), Inc. (USA)
Inventor Moritz, Jan

Abstract

A carrier film of thermoplastic polyester has releasable metal adhesive properties suitable for a metal transfer in which the polyester film is metalized and the metal layer is subsequently transferred to a permanent adhesive-coated substrate. The metal layer is in direct contact with the polyester carrier film and no intermediate release layer is present. Desired metal adhesion is provided by dispersing a suitable surfactant, and optionally, a hydrocarbon wax, uniformly into the polyester film. Surfactant on the outer surface of the carrier film modifies metal adhesion to the polyester such that the metal can be removed in a metal transfer operation.

IPC Classes  ?

  • B44C 1/17 - Dry transfer
  • B32B 37/00 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
  • B44C 1/16 - Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
  • B44C 1/14 - Metallic leaves or foils, e.g. gold leaf
  • C08J 7/04 - Coating
  • B32B 37/12 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives

71.

Lidding structure based on aromatic polyester film, coextruded with a sealable/peelable epdxy-containing thermoplastic polymer

      
Application Number 13668596
Grant Number 09573348
Status In Force
Filing Date 2012-11-05
First Publication Date 2014-05-08
Grant Date 2017-02-21
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor Sakellarides, Stefanos L.

Abstract

A multi-layer film structure suitable as a sealable sheet used for closing foodstuff containers with a peelable seal. This multi-layer film comprises a polyester substrate layer and a heat-sealable layer. The heat-sealable layer is applied by coextrusion and contains an epoxy-containing thermoplastic polymer composition comprising residues of epoxy-containing monomers selected from glycidyl methacrylate, glycidyl acrylate, allyl glycidyl ether, 3,4-epoxy-1-butene, and a mixture of any two or more of such monomers.

IPC Classes  ?

  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 37/15 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
  • C08K 3/36 - Silica
  • C08L 23/08 - Copolymers of ethene
  • C08L 33/14 - Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
  • C09J 123/08 - Copolymers of ethene
  • C09J 133/14 - Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
  • C08L 63/00 - Compositions of epoxy resinsCompositions of derivatives of epoxy resins
  • C09J 7/02 - on carriers
  • C09J 133/06 - Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
  • C09D 163/00 - Coating compositions based on epoxy resinsCoating compositions based on derivatives of epoxy resins
  • C08L 33/06 - Homopolymers or copolymers of esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
  • C09D 123/08 - Copolymers of ethene
  • B32B 27/38 - Layered products essentially comprising synthetic resin comprising epoxy resins
  • C08L 67/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • C08L 67/03 - Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the hydroxy and the carboxyl groups directly linked to aromatic rings

72.

Biaxially oriented bio-based polyester thin films and laminates for thermal transfer printing

      
Application Number 14139434
Grant Number 09561676
Status In Force
Filing Date 2013-12-23
First Publication Date 2014-04-24
Grant Date 2017-02-07
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Sakellarides, Stefanos L.
  • Moscaritolo, Milan William

Abstract

A bio-based polyester thin film substrate for thermal transfer printing ribbon. The bio-based polyester thermal transfer ribbon substrate film has a radiocarbon content of at least 12 pMC. The film exhibits excellent uniformity, handling, and processability, substantially equivalent to petroleum-based counterparts, while being derived wholly or partly from non-petroleum sources.

IPC Classes  ?

  • B41M 5/41 - Base layers
  • B32B 15/09 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyesters
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • C08J 11/04 - Recovery or working-up of waste materials of polymers
  • C08G 63/183 - Terephthalic acids
  • B41J 31/04 - Ink ribbons characterised by the material from which they are woven woven from synthetic material
  • B29D 7/01 - Films or sheets
  • B29C 47/06 - Multilayered articles
  • B32B 27/06 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B29C 47/92 - Measuring, controlling or regulating
  • B29C 55/02 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets
  • B29C 55/06 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets uniaxial, e.g. oblique parallel with the direction of feed
  • B29C 55/08 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets uniaxial, e.g. oblique transverse to the direction of feed
  • B29C 55/10 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial
  • B29C 55/14 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial successively
  • C08J 5/18 - Manufacture of films or sheets
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • B29L 31/00 - Other particular articles
  • B29K 67/00 - Use of polyesters as moulding material
  • B29K 105/26 - Scrap

73.

Lidding structure based on aromatic polyester film, extrusion-coated with a sealable/peelable copolyester layer

      
Application Number 13601100
Grant Number 09656447
Status In Force
Filing Date 2012-08-31
First Publication Date 2014-03-06
Grant Date 2017-05-23
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor Sakellarides, Stefanos L

Abstract

A multi-layer sheet suitable as sealable or peelable sheet specially used for closing foodstuff containers. This multi-layer sheet comprises a polymeric substrate layer and a seal or a peel-seal layer. The multilayer composite film has at least two main component layers, namely in order, a polymeric substrate layer for mechanical strength and a heat-sealable layer applied by extrusion-coating, comprising a polyester of at least one aromatic dicarboxylic acid and at least one aliphatic dicarboxylic acid and at least one aliphatic diol. The polyester substrate layer comprises a crystallizable polyester base layer and an amorphous polyester sealable skin layer. The heat-sealable layer is slow-crystallizing with a glass transition temperature 50° F. or lower and melting point 250-320° F.

IPC Classes  ?

  • B32B 7/02 - Physical, chemical or physicochemical properties
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 37/15 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
  • C09J 167/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • C09J 167/03 - Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the hydroxy and the carboxyl groups directly linked to aromatic rings
  • C08G 63/16 - Dicarboxylic acids and dihydroxy compounds
  • C08G 63/18 - Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
  • C08G 63/183 - Terephthalic acids
  • B05D 1/26 - Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
  • B29C 47/06 - Multilayered articles
  • C08K 3/38 - Boron-containing compounds
  • C08L 67/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • C08L 67/03 - Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the hydroxy and the carboxyl groups directly linked to aromatic rings
  • B32B 7/06 - Interconnection of layers permitting easy separation

74.

Heat sealable film with linear tear properties

      
Application Number 14076951
Grant Number 09669591
Status In Force
Filing Date 2013-11-11
First Publication Date 2014-03-06
Grant Date 2017-06-06
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Koehn, Harold Egon
  • Brown, Matthew H.

Abstract

A monoaxially oriented film including an ethylene-propylene copolymer elastomer, a non-elastomeric propylene-based random copolymer, and a low density polyethylene, which is oriented at least about 2.5 times in one direction and exhibits excellent linear directional tear properties parallel to the orientation direction, excellent heat seal performance in terms of high heat seal strengths and low seal initiation temperature, and is less than 50 μm in thickness after orientation. This “thin” film formulation and orientation is suitable for pouch applications requiring an “easy-tear” linear tear feature and excellent hermetic seal properties.

IPC Classes  ?

  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • C08L 23/16 - Ethene-propene or ethene-propene-diene copolymers
  • C08L 23/06 - Polyethene
  • C08K 3/36 - Silica
  • C08K 3/34 - Silicon-containing compounds
  • B29D 7/01 - Films or sheets
  • C09J 7/02 - on carriers
  • B29C 47/06 - Multilayered articles
  • C08L 23/14 - Copolymers of propene
  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • B29K 23/00 - Use of polyalkenes as moulding material

75.

Recycled crosslinked vinyl-alcohol polymer coated films and methods to manufacture the same

      
Application Number 13538092
Grant Number 08795811
Status In Force
Filing Date 2012-06-29
First Publication Date 2014-01-02
Grant Date 2014-08-05
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Cloutier, Joshua R.
  • Dou, Shichen
  • Paulino, Claudio
  • Jung, Chang Yeol

Abstract

2, and method of manufacturing the same.

IPC Classes  ?

  • D06N 7/04 - Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material characterised by their surface properties
  • C08G 63/91 - Polymers modified by chemical after-treatment
  • C08L 29/04 - Polyvinyl alcoholPartially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids

76.

Gravure roll edge masking system for in-line film coating

      
Application Number 13407365
Grant Number 09539605
Status In Force
Filing Date 2012-02-28
First Publication Date 2013-08-29
Grant Date 2017-01-10
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • L'Heureux, Jeffrey S.
  • Cloutier, Joshua R.
  • Nunn, Will E.

Abstract

Methods and apparatuses for masking the edges of a substrate when performing direct or reverse gravure coating using a kiss-coat configuration, particularly useful for in-line coating of biaxially oriented polymeric films. The methods and apparatuses include a masking plate configured to prevent the edge of a portion of a substrate from contacting a gravure roll, the masking plate includes a top portion having a Rockwell B hardness equal to or greater than 80, and a thickness of between 0.03125 inches and 0.375 inches. This masking plate prevents build-up of coating on the edges of the substrate which otherwise can cause film orientation production instabilities such as film breaks, sticking to tenter clips, and/or edge trim recycling incompatibilities. The masking plate provides a masking method that is effective and durable, minimizing production downtime and maintenance.

IPC Classes  ?

  • B05C 1/08 - Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller
  • B41F 9/10 - Wiping mechanisms with doctors, scrapers, or like devices
  • D06B 1/14 - Applying liquids, gases or vapours on to textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
  • B05B 15/04 - Control of spray area, e.g. masking, side shields; Means for collection or re-use of excess material (B05B 1/28 takes precedence)

77.

Process for recycling immiscibles in PET film

      
Application Number 13339745
Grant Number 09149955
Status In Force
Filing Date 2011-12-29
First Publication Date 2013-07-04
Grant Date 2015-10-06
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Bower, Douglas J.
  • Carroll, Arron
  • Yamamoto, Satoshi

Abstract

Described are methods for recycling biaxially oriented thermoplastic crystallizable films, such as polyester terephthalate (PET) films, that have been coated with various polymers or waxes that are immiscible in the primary molten thermoplastic. The resultant processed recycle can be used to make new biaxially oriented thermoplastic films while avoiding process instability and optical defects in the finished film associated with immiscible polymeric and/or wax coatings.

IPC Classes  ?

  • B32B 37/15 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
  • B29C 47/10 - Feeding the material to the extruder
  • B29C 47/58 - Details
  • B29C 47/68 - Filters
  • B29C 55/12 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial
  • B29D 7/01 - Films or sheets
  • B29B 17/00 - Recovery of plastics or other constituents of waste material containing plastics
  • B29B 17/02 - Separating plastics from other materials
  • C08L 67/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • C08L 67/03 - Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the hydroxy and the carboxyl groups directly linked to aromatic rings
  • B29C 47/76 - Venting or degassing means
  • B29C 47/08 - Component parts, details or accessories; Auxiliary operations
  • B29C 47/92 - Measuring, controlling or regulating
  • B29C 47/66 - Barrels or cylinders
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • C08K 5/00 - Use of organic ingredients
  • B32B 38/00 - Ancillary operations in connection with laminating processes
  • B32B 37/00 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • B29L 9/00 - Layered products
  • B29K 67/00 - Use of polyesters as moulding material
  • B29L 7/00 - Flat articles, e.g. films or sheets

78.

Multilayer barrier film having coating composition with organic particles

      
Application Number 13756332
Grant Number 09227381
Status In Force
Filing Date 2013-01-31
First Publication Date 2013-06-06
Grant Date 2016-01-05
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Paolilli, Tracy
  • Fitch, John

Abstract

A moisture vapor and oxygen transmission resistant flexible film has a polymeric base layer and a barrier layer of discrete particles of a first organic polymer dispersed throughout a matrix of a second organic polymer. Preferably, the first and second polymers are water insoluble and water soluble, respectively. The barrier layer is formed by depositing onto the base layer a coating composition of finely divided insoluble organic polymer particles suspended in an aqueous solution of the water soluble organic polymer, a crosslinking agent and surfactant. The coating composition is heated to crosslink the barrier layer polymers and evaporate solvent to provide a barrier film suitable for packaging applications. Optionally, the film can be metalized to increase barrier properties.

IPC Classes  ?

  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • C08J 7/04 - Coating
  • B05D 7/04 - Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber to surfaces of films or sheets
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • C09D 129/04 - Polyvinyl alcoholPartially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
  • C08K 9/10 - Encapsulated ingredients
  • B05D 7/00 - Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials

79.

Multi-layer high moisture barrier polylactic acid film

      
Application Number 13754215
Grant Number 08795803
Status In Force
Filing Date 2013-01-30
First Publication Date 2013-06-06
Grant Date 2014-08-05
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Paolilli, Tracy A.
  • Fitch, John J.

Abstract

A laminate film including a first core polylactic acid layer, a coating receiving-layer of polylactic acid, and coated on one side of the coating receiving-layer with PVOH, EVOH, a blend of crosslinked EVOH/PVOH, vinyl alcohol-vinylamine (PVAm) copolymer, anionic carboxylated styrene-butadiene copolymer (SBR) emulsion, or blends thereof. This coating may be applied after the machine-direction orientation step and dried and oriented in a transverse direction orientation oven if in-line coating is desired; or applied to the film in an off-line coating method and dried in an air flotation oven. The dried coating layer can be metallized. This laminate film exhibits excellent gas and moisture barrier properties, appearance, and metal adhesion. It may also optionally include a heat sealable or winding improving layer on the side opposite the coating receiving-layer of the core layer.

IPC Classes  ?

  • B32B 15/04 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • B32B 15/09 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyesters
  • B32B 15/16 - Layered products essentially comprising metal next to a particulate layer
  • B32B 15/20 - Layered products essentially comprising metal comprising aluminium or copper
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/14 - Layered products essentially comprising synthetic resin next to a particulate layer
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 5/00 - Layered products characterised by the non-homogeneity or physical structure of a layer
  • B32B 5/14 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by a layer differing constitutionally or physically in different parts, e.g. denser near its faces

80.

Multi-layer high moisture barrier polylactic acid film

      
Application Number 13754476
Grant Number 08734933
Status In Force
Filing Date 2013-01-30
First Publication Date 2013-06-06
Grant Date 2014-05-27
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Paolilli, Tracy A.
  • Fitch, John J.

Abstract

A laminate film including a first core polylactic acid layer, a coating receiving-layer of polylactic acid, and coated on one side of the coating receiving-layer with PVOH, EVOH, a blend of crosslinked EVOH/PVOH, vinyl alcohol-vinylamine (PVAm) copolymer, anionic carboxylated styrene-butadiene copolymer (SBR) emulsion, or blends thereof. This coating may be applied after the machine-direction orientation step and dried and oriented in a transverse direction orientation oven if in-line coating is desired; or applied to the film in an off-line coating method and dried in an air flotation oven. The dried coating layer can be metallized. This laminate film exhibits excellent gas and moisture barrier properties, appearance, and metal adhesion. It may also optionally include a heat sealable or winding improving layer on the side opposite the coating receiving-layer of the core layer.

IPC Classes  ?

  • B32B 3/10 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. apertured or formed of separate pieces of material
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • B32B 15/082 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising vinyl resinsLayered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising acrylic resins
  • B32B 15/09 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyesters
  • B32B 15/20 - Layered products essentially comprising metal comprising aluminium or copper
  • B32B 27/06 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters

81.

Biaxially oriented cavitated polylactic acid film

      
Application Number 13673564
Grant Number 09637605
Status In Force
Filing Date 2012-11-09
First Publication Date 2013-05-16
Grant Date 2017-05-02
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Yokota, Nao
  • Lee, Mark S.
  • Paulino, Claudio M.

Abstract

A biaxially oriented laminate film including a core layer including a blend of crystalline polylactic acid polymer and a metal salt phosphorus-containing compound nucleating agent which is biaxially oriented at low transverse direction orientation temperatures to impart a degree of cavitation around the metal salt phosphorus-containing metal such that a white opaque cavitated appearance and a lower film density and improved mechanical properties are obtained. The laminate film could further have additional layers such as a heat sealable layer disposed on one side of said core layer including an amorphous polylactic acid resin and/or a polylactic acid resin-containing layer disposed on the side of the core layer opposite the heat sealable layer, a metal layer, or combinations thereof.

IPC Classes  ?

  • B32B 3/26 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layerLayered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a layer with cavities or internal voids
  • B32B 15/09 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyesters
  • B32B 15/20 - Layered products essentially comprising metal comprising aluminium or copper
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 37/15 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
  • B32B 37/24 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
  • C08L 67/04 - Polyesters derived from hydroxy carboxylic acids, e.g. lactones
  • C08L 23/08 - Copolymers of ethene
  • C08K 5/49 - Phosphorus-containing compounds
  • C08K 5/51 - Phosphorus bound to oxygen
  • C08K 5/5317 - Phosphonic compounds, e.g. R—P(:O)(OR')2
  • B29C 47/06 - Multilayered articles
  • B29C 55/12 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial
  • C08J 9/00 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • C08J 5/18 - Manufacture of films or sheets
  • B32B 38/00 - Ancillary operations in connection with laminating processes
  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • C09J 167/04 - Polyesters derived from hydroxy carboxylic acids, e.g. lactones

82.

Barrier lidding structure based on polypropylene film

      
Application Number 13615108
Grant Number 09561886
Status In Force
Filing Date 2012-09-13
First Publication Date 2013-03-21
Grant Date 2017-02-07
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Paolilli, Tracy A.
  • Fitch, John J.
  • Siu, Roberto

Abstract

Multi-layer films suitable as sealable or peelable sheet that can be used for closing foodstuff containers are described. These multi-layer films includes a polymeric substrate layer and a seal or a peel-seal layer. The multilayer composite film preferably includes four component layers, namely in order, a polymeric base layer for mechanical strength, a thin organic barrier layer, an ethylene polymer-based adhesive layer, and a heat seal layer including an ethylene copolymer, such as ethylene vinyl acetate copolymer. The film is useful as a peelable heat sealable lid for containers of diverse polymer compositions storing various products such as foodstuffs and pharmaceuticals.

IPC Classes  ?

  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 29/00 - Layered products essentially comprising paper or cardboard
  • B32B 7/02 - Physical, chemical or physicochemical properties
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 7/12 - Interconnection of layers using interposed adhesives or interposed materials with bonding properties
  • B65D 43/02 - Removable lids or covers
  • C09J 7/02 - on carriers

83.

Optically clear biaxially oriented polyester film with anti-iridescent primer layer

      
Application Number 13337144
Grant Number 09109138
Status In Force
Filing Date 2011-12-25
First Publication Date 2013-02-07
Grant Date 2015-08-18
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Paolilli, Tracy
  • Fitch, John

Abstract

A highly optically clear, composite film has a predominantly thermoplastic polyester base layer of A/B/C-layered structure and a polyester and polyurethane blend primer layer Preferably core layer B of the base layer is substantially particle-free polyester and outer layers A and C include organic and/or inorganic particles. The primer layer is crosslinked using a carbodiimide crosslinking agent. The primer layer and base layer composite can be laminated with a protective layer of primarily acrylic polymer for a solar control film. Functional additives, such as UV light blockers can be present in layers of the composite and solar control films. The primer layer combination of polyurethane and crosslinking by carbodiimide, provides the acrylic coated polyester solar control film with notably reduced iridescence and durable adhesion between polyester and acrylic layers in moist and warm service conditions.

IPC Classes  ?

  • B32B 7/02 - Physical, chemical or physicochemical properties
  • B05D 3/02 - Pretreatment of surfaces to which liquids or other fluent materials are to be appliedAfter-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
  • C09D 175/04 - Polyurethanes
  • B32B 27/04 - Layered products essentially comprising synthetic resin as impregnant, bonding, or embedding substance
  • G02B 1/111 - Anti-reflection coatings using layers comprising organic materials
  • C08G 18/79 - Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
  • G02B 1/10 - Optical coatings produced by application to, or surface treatment of, optical elements
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • C08J 7/04 - Coating

84.

Biaxially oriented bio-based polyester films and laminates

      
Application Number 13179007
Grant Number 10137625
Status In Force
Filing Date 2011-07-08
First Publication Date 2013-01-10
Grant Date 2018-11-27
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Sakellarides, Stefanos L.
  • Chang, Keunsuk P.

Abstract

14C) content of at least 21.5 pMC. The laminate film may further have additional layers such as a second bio-based polyester resin-containing layer of at least about 21.5 pMC radiocarbon content, a metal layer, or combinations thereof.

IPC Classes  ?

  • B32B 3/10 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. apertured or formed of separate pieces of material
  • C08G 63/672 - Dicarboxylic acids and dihydroxy compounds
  • C08G 63/183 - Terephthalic acids
  • C08G 63/199 - Acids or hydroxy compounds containing cycloaliphatic rings
  • C23C 16/04 - Coating on selected surface areas, e.g. using masks
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 27/06 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance
  • B32B 15/09 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyesters
  • B29C 47/06 - Multilayered articles
  • C23C 16/44 - Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
  • C08G 63/189 - Acids containing aromatic rings containing two or more aromatic rings containing condensed aromatic rings containing a naphthalene ring
  • C08G 63/88 - Post-polymerisation treatment
  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • B29C 47/92 - Measuring, controlling or regulating
  • B29C 55/02 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets
  • B29C 55/12 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B29K 67/00 - Use of polyesters as moulding material
  • B29C 65/00 - Joining of preformed partsApparatus therefor
  • B29L 31/00 - Other particular articles
  • B29C 65/48 - Joining of preformed partsApparatus therefor using adhesives
  • B29C 65/18 - Joining of preformed partsApparatus therefor by heating, with or without pressure using heated tool
  • B29C 65/82 - Testing the joint

85.

Method to produce matte and opaque biaxially oriented polylactic acid film

      
Application Number 13362991
Grant Number 08916080
Status In Force
Filing Date 2012-01-31
First Publication Date 2012-05-24
Grant Date 2014-12-23
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Lee, Mark S.
  • Koehn, Harold Egon
  • Mizumura, Takeshi
  • Chang, Keunsuk P.

Abstract

A biaxially oriented laminate film including a core layer including a blend of crystalline polylactic acid polymer and an inorganic antiblock particle which is biaxially oriented at low transverse direction orientation temperatures to impart a degree of cavitation around the particles such that a matte or opaque appearance is obtained. The laminate film may further have additional layers such as a heat sealable layer disposed on one side of the core layer including an amorphous polylactic acid resin and/or a polylactic acid resin-containing layer disposed on the side of the core layer opposite the heat sealable layer, a metal layer, or combinations thereof.

IPC Classes  ?

  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 37/15 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
  • B29C 55/12 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial
  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • B29C 47/06 - Multilayered articles
  • B29K 105/00 - Condition, form or state of moulded material
  • B29L 9/00 - Layered products

86.

Matte biaxially oriented polylactic acid film

      
Application Number 13363230
Grant Number 08808854
Status In Force
Filing Date 2012-01-31
First Publication Date 2012-05-24
Grant Date 2014-08-19
Owner Toray Plastics (America), Inc. (USA)
Inventor Lee, Mark S.

Abstract

A biaxially oriented laminate film including a core layer including a blend of crystalline polylactic acid polymer and a minority amount of polyolefin with a compatibilizing resin which is biaxially oriented such that a matte or opaque appearance is obtained. The laminate film may further have additional layers such as a heat sealable layer disposed on one side of the core layer including an amorphous polylactic acid resin and/or a polylactic acid resin-containing layer disposed on the side of the core layer opposite the heat sealable layer, a metal layer, or combinations thereof.

IPC Classes  ?

  • B32B 27/06 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/20 - Layered products essentially comprising synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • C08L 23/02 - Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bondCompositions of derivatives of such polymers not modified by chemical after-treatment
  • C08L 23/04 - Homopolymers or copolymers of ethene
  • C08L 23/08 - Copolymers of ethene
  • C08L 23/10 - Homopolymers or copolymers of propene
  • C08L 23/12 - Polypropene
  • C08L 23/14 - Copolymers of propene
  • C08L 67/04 - Polyesters derived from hydroxy carboxylic acids, e.g. lactones
  • C08J 5/18 - Manufacture of films or sheets
  • B32B 9/04 - Layered products essentially comprising a particular substance not covered by groups comprising such substance as the main or only constituent of a layer, next to another layer of a specific substance

87.

Barrier coating composition with organic particles

      
Application Number 12983019
Grant Number 08986827
Status In Force
Filing Date 2010-12-31
First Publication Date 2012-04-12
Grant Date 2015-03-24
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Paolilli, Tracy
  • Fitch, John

Abstract

A moisture vapor and oxygen transmission resistant flexible film has a polymeric base layer and a barrier layer of discrete particles of a first organic polymer dispersed throughout a matrix of a second organic polymer. Preferably, the first and second polymers are water insoluble and water soluble, respectively. The barrier layer is formed by depositing onto the base layer a coating composition of finely divided insoluble organic polymer particles suspended in an aqueous solution of the water soluble organic polymer, a crosslinking agent and surfactant. The coating composition is heated to crosslink the barrier layer polymers and evaporate solvent to provide a barrier film suitable for packaging applications. Optionally, the film can be metalized to increase barrier properties.

IPC Classes  ?

  • C09D 129/04 - Polyvinyl alcoholPartially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • C08J 7/04 - Coating
  • B05D 7/04 - Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber to surfaces of films or sheets
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • C08K 9/10 - Encapsulated ingredients
  • B05D 7/00 - Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials

88.

Heat sealable film with linear tear properties

      
Application Number 13193095
Grant Number 08932725
Status In Force
Filing Date 2011-07-28
First Publication Date 2012-02-02
Grant Date 2015-01-13
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Koehn, Harold Egon
  • Brown, Matthew H.

Abstract

A monoaxially oriented film including a propylene-based random copolymer and at least about 3 wt % of a low density polyethylene which is oriented at least about 2.5 times in one direction and exhibits excellent linear directional tear properties parallel to the orientation direction and excellent heat seal performance in terms of high heat seal strengths and low seal initiation temperature. This film formulation and orientation is suitable for pouch applications requiring an “easy-tear” linear tear feature and excellent hermetic seal properties.

IPC Classes  ?

  • B32B 5/16 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer formed of particles, e.g. chips, chopped fibres, powder
  • B32B 15/04 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance
  • B32B 27/00 - Layered products essentially comprising synthetic resin
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • C08L 23/06 - Polyethene
  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • B29C 47/06 - Multilayered articles
  • B23B 27/20 - Cutting tools of which the bits or tips are of special material with diamond bits
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • C08L 23/14 - Copolymers of propene
  • B29K 23/00 - Use of polyalkenes as moulding material
  • C08K 3/34 - Silicon-containing compounds
  • C08K 3/36 - Silica

89.

High barrier heat sealable film with linear tear properties

      
Application Number 13222709
Grant Number 08932726
Status In Force
Filing Date 2011-08-31
First Publication Date 2012-02-02
Grant Date 2015-01-13
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Paolilli, Tracy A.
  • Narkevicius, Scott
  • Koehn, Harold Egon
  • Brown, Matthew H.

Abstract

A monoaxially oriented film including a metallized layer; a gas barrier layer; and a propylene-based random copolymer and at least about 3 wt % of a low density polyethylene which is oriented at least about 2.5 times in one direction and exhibits excellent linear directional tear properties parallel to the orientation direction and excellent heat seal performance in terms of high heat seal strengths and low seal initiation temperature. This film formulation and orientation is suitable for pouch applications requiring high gas and moisture barrier, an “easy-tear” linear tear feature, and excellent hermetic seal properties.

IPC Classes  ?

  • B32B 15/04 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance
  • B32B 27/00 - Layered products essentially comprising synthetic resin
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B29C 47/06 - Multilayered articles
  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • B29C 47/02 - incorporating preformed parts or layers, e.g. extrusion moulding around inserts or for coating articles
  • B29K 23/00 - Use of polyalkenes as moulding material
  • B29K 29/00 - Use of polyvinylalcohols, polyvinylethers, polyvinylaldehydes, polyvinylketones or polyvinylketals as moulding material

90.

Releasable metalized embossed transfer film

      
Application Number 12983040
Grant Number 08852719
Status In Force
Filing Date 2010-12-31
First Publication Date 2011-12-29
Grant Date 2014-10-07
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Fitch, John
  • Paolilli, Tracy
  • Narkevicius, Scott
  • Adams, Bonnie

Abstract

A releasable transfer film is suitable to provide a metalized embossed composite onto a paper substrate without a release layer between the composite and a polymeric carrier layer. The transfer film includes a polymeric base layer, an embossing material layer and a metal layer. The transfer film is bonded to the paper substrate with an adhesive layer allowing the polymeric barrier layer to peel away from and to expose the metal-backed, embossing material layer. The substrate covered with the metalized embossed composite can be used to impart holographic style images to packaging, printed media products such as magazines.

IPC Classes  ?

  • B32B 3/00 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form
  • B32B 15/00 - Layered products essentially comprising metal
  • B32B 37/00 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
  • B44C 1/24 - Pressing or stamping ornamental design on surfaces
  • B44C 1/17 - Dry transfer
  • B32B 38/06 - Embossing
  • G03H 1/02 - Holographic processes or apparatus using light, infrared, or ultraviolet waves for obtaining holograms or for obtaining an image from themDetails peculiar thereto Details
  • B32B 38/00 - Ancillary operations in connection with laminating processes

91.

Optically clear UV and hydrolysis resistant polyester film

      
Application Number 13156582
Grant Number 08658285
Status In Force
Filing Date 2011-06-09
First Publication Date 2011-12-15
Grant Date 2014-02-25
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Hinton, Carlos
  • Yokota, Nao
  • Tajima, Hirokazu
  • Siu, Roberto

Abstract

Biaxially oriented polyester films including polyester polymer, a carbodiimide hydrolysis stabilizer, and a UV absorber are described. The polyester films have a carboxyl end group concentration of 5-20 equivalents per ton, and a haze value of 2% or less. The films exhibit superior transparency and possess stable light transmission characteristics. Methods of making the films and articles produced from the films are also described.

IPC Classes  ?

  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 17/10 - Layered products essentially comprising sheet glass, or fibres of glass, slag or the like comprising glass as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • C08L 67/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • C08L 67/03 - Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the hydroxy and the carboxyl groups directly linked to aromatic rings
  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • B29C 55/10 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial
  • B29C 55/12 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial

92.

Barrier film with reclaimed metalized polyester

      
Application Number 13101261
Grant Number 08642145
Status In Force
Filing Date 2011-05-05
First Publication Date 2011-11-10
Grant Date 2014-02-04
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Bower, Douglas James
  • Peguero, Larissa Marie

Abstract

A method reclaims metalized polymer film or mixtures containing metal and/or metal alloys into a metal-containing, polymeric film. The resulting film structure has better oxygen and moisture barrier properties when metalized than plain metalized polymer films. The polymer to be reclaimed, originates in sheet form, and is densified, as by shredding, pelletizing and/or re-extruding into fine particulate form such as chips or pellets. The reclaimed polymeric film can be used, in a range of concentrations, to produce biaxially oriented polyester film for metalizing.

IPC Classes  ?

93.

Biaxially oriented polylactic acid film with reduced noise level

      
Application Number 12977647
Grant Number 09238324
Status In Force
Filing Date 2010-12-23
First Publication Date 2011-10-06
Grant Date 2016-01-19
Owner TORAY PLASTICS (AMERCIA), INC. (USA)
Inventor
  • Dou, Shichen
  • Lee, Mark S.
  • Paulino, Claudio M.
  • Yokota, Nao
  • Chang, Keunsuk P.

Abstract

Described are biaxially oriented polylactic acid (BOPLA) films with a novel formulation that exhibits a softer feel and quieter sound, without jeopardizing film making stability. The films can be used, for example, in packaging applications. The films can be metallized, or combined with barrier coatings or layers, for improved gas barrier properties particularly for moisture vapor transmission barrier desired in packaging applications. The films can also be printing films for packaging applications and may be transparent or matte in appearance. The films have characteristics that are beneficial to converting processes, are economical, and maintain bio-compostability similar to typical BOPLA films.

IPC Classes  ?

  • B32B 1/02 - Receptacles, e.g. tanks
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • B29C 47/06 - Multilayered articles
  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B29C 47/04 - of multilayered or multicoloured articles
  • B29K 21/00 - Use of unspecified rubbers as moulding material
  • B29K 105/00 - Condition, form or state of moulded material
  • B29L 9/00 - Layered products

94.

Biaxially oriented polylactic acid film with reduced noise level and improved moisture barrier

      
Application Number 13077302
Grant Number 09492962
Status In Force
Filing Date 2011-03-31
First Publication Date 2011-10-06
Grant Date 2016-11-15
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Dou, Shichen
  • Lee, Mark S.
  • Paulino, Claudio M.
  • Yokota, Nao
  • Chang, Keunsuk P.

Abstract

2/day or less at 38° C. and 90% relative humidity. The films can be used, for example, in packaging applications. The films have characteristics that are beneficial to converting processes, are economical, and maintain bio-compostability similar to typical BOPLA films.

IPC Classes  ?

  • B32B 1/02 - Receptacles, e.g. tanks
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • B29C 47/00 - Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor (extrusion blow-moulding B29C 49/04)
  • B29C 47/06 - Multilayered articles
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B29C 47/04 - of multilayered or multicoloured articles
  • B29K 21/00 - Use of unspecified rubbers as moulding material
  • B29K 105/00 - Condition, form or state of moulded material
  • B29L 9/00 - Layered products

95.

Multi-layer high moisture barrier polylactic acid film

      
Application Number 13030392
Grant Number 09221213
Status In Force
Filing Date 2011-02-18
First Publication Date 2011-07-14
Grant Date 2015-12-29
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Dou, Shichen
  • Paolilli, Tracy A.
  • Fitch, John J.
  • Brandmeier, Michael F.
  • Chang, Keunsuk P.

Abstract

A laminate film including a first polylactic acid layer; a second metal-receiving layer including PVOH, EVOH, or a blend thereof on a side of the first polylactic acid layer; and a metal layer deposited on a side of the metal-receiving layer opposite the polylactic acid layer. The metal-receiving layer may be coextruded with the polylactic acid first layer or may be a coating applied to one side of the polylactic acid first layer. This laminate film exhibits excellent gas and moisture barrier properties, appearance, and metal adhesion. It may also include a heat sealable or winding improving layer on the side opposite the metal receiving-layer of the first polylactic acid layer.

IPC Classes  ?

  • B32B 5/16 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer formed of particles, e.g. chips, chopped fibres, powder
  • B32B 15/082 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising vinyl resinsLayered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising acrylic resins
  • B32B 15/20 - Layered products essentially comprising metal comprising aluminium or copper
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/30 - Layered products essentially comprising synthetic resin comprising vinyl resinLayered products essentially comprising synthetic resin comprising acrylic resin
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 37/15 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
  • C08L 23/08 - Copolymers of ethene
  • C08L 29/04 - Polyvinyl alcoholPartially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
  • C09D 123/08 - Copolymers of ethene
  • C09D 129/04 - Polyvinyl alcoholPartially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
  • C23C 14/14 - Metallic material, boron or silicon
  • B29C 55/02 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets
  • B29C 55/14 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial successively
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • C08K 3/00 - Use of inorganic substances as compounding ingredients
  • C08K 5/00 - Use of organic ingredients
  • B29K 29/00 - Use of polyvinylalcohols, polyvinylethers, polyvinylaldehydes, polyvinylketones or polyvinylketals as moulding material
  • B29K 67/00 - Use of polyesters as moulding material

96.

Biodegradable composite barrier film

      
Application Number 12894647
Grant Number 08574695
Status In Force
Filing Date 2010-09-30
First Publication Date 2011-04-07
Grant Date 2013-11-05
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Lee, Mark
  • Yokota, Nao
  • Chang, Keunsuk P.

Abstract

The present invention is directed to a multilayer film having, as its main component, a hydroxy acid polymer with improved gas barrier and optional heat sealability. The oriented film of predominately hydroxy acid polymer having controlled shrink can be produced by melting and coextruding a hydroxy acid polymer with a much thinner layer of an amorphous aromatic copolyester to form a multilayer film that is quench cooled, then biaxially stretched at a process temperature above the glass transition and below the cold crystallization temperature of the hydroxy acid polymer. A heat-setting treatment with a controlled relaxation of the film above the hydroxy acid polymer glass transition temperature and below its melt temperature may be used to control shrinkage. The films thus obtained are vacuum metallized on the aromatic copolyester surface to produce environmentally friendly packaging from predominately renewable resources having improved gas barrier properties.

IPC Classes  ?

  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • B32B 15/09 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyesters
  • B32B 15/20 - Layered products essentially comprising metal comprising aluminium or copper
  • B32B 18/00 - Layered products essentially comprising ceramics, e.g. refractory products
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters

97.

Multi-layer high moisture barrier polylactic acid film

      
Application Number 12890349
Grant Number 09023443
Status In Force
Filing Date 2010-09-24
First Publication Date 2011-03-31
Grant Date 2015-05-05
Owner Toray Plastics (America), Inc. (USA)
Inventor
  • Paolilli, Tracy A.
  • Fitch, John J.

Abstract

A laminate film including a first core polylactic acid layer, a coating receiving-layer of polylactic acid, and coated on one side of the coating receiving-layer with PVOH, EVOH, a blend of crosslinked EVOH/PVOH, vinyl alcohol-vinylamine (PVAm) copolymer, anionic carboxylated styrene-butadiene copolymer (SBR) emulsion, or blends thereof. This coating may be applied after the machine-direction orientation step and dried and oriented in a transverse direction orientation oven if in-line coating is desired; or applied to the film in an off-line coating method and dried in an air flotation oven. The dried coating layer can be metallized. This laminate film exhibits excellent gas and moisture barrier properties, appearance, and metal adhesion. It may also optionally include a heat sealable or winding improving layer on the side opposite the coating receiving-layer of the core layer.

IPC Classes  ?

  • C09D 123/08 - Copolymers of ethene
  • C09D 129/04 - Polyvinyl alcoholPartially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
  • C08L 23/08 - Copolymers of ethene
  • C08L 29/04 - Polyvinyl alcoholPartially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
  • C08K 5/00 - Use of organic ingredients
  • C08G 63/06 - Polyesters derived from hydroxy carboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from hydroxy carboxylic acids
  • B32B 3/10 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. apertured or formed of separate pieces of material
  • B32B 15/04 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance
  • B32B 15/082 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising vinyl resinsLayered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising acrylic resins
  • B32B 15/20 - Layered products essentially comprising metal comprising aluminium or copper
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B29C 55/02 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets
  • B29C 55/14 - Shaping by stretching, e.g. drawing through a dieApparatus therefor of plates or sheets multiaxial biaxial successively
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • C23C 14/02 - Pretreatment of the material to be coated
  • C23C 14/20 - Metallic material, boron or silicon on organic substrates
  • C23C 14/56 - Apparatus specially adapted for continuous coatingArrangements for maintaining the vacuum, e.g. vacuum locks
  • B32B 15/085 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyolefins
  • B32B 15/09 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyesters
  • C08G 63/08 - Lactones or lactides
  • B05D 7/04 - Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber to surfaces of films or sheets
  • B29K 67/00 - Use of polyesters as moulding material

98.

Crosslinked polyolefin foam sheet with exceptional softness, haptics, moldability, thermal stability and shear strength

      
Application Number 12836207
Grant Number 09260577
Status In Force
Filing Date 2010-07-14
First Publication Date 2011-01-20
Grant Date 2016-02-16
Owner Toray Plastics (America), Inc. (Japan)
Inventor
  • Sieradzki, Pawel
  • Baldwin, Jesse J.
  • Lippy, Jeffrey S.

Abstract

A crosslinked, closed cell polyolefin foam sheet has exceptional softness, haptics, moldability, thermal stability and shear strength as well as a laminate and uses thereof.

IPC Classes  ?

  • B32B 3/26 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layerLayered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form characterised by a layer with cavities or internal voids
  • B32B 5/18 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by features of a layer containing foamed or specifically porous material
  • C08J 9/00 - Working-up of macromolecular substances to porous or cellular articles or materialsAfter-treatment thereof
  • B32B 9/04 - Layered products essentially comprising a particular substance not covered by groups comprising such substance as the main or only constituent of a layer, next to another layer of a specific substance
  • B32B 5/24 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer

99.

Biaxially oriented polylactic acid film with improved heat seal properties

      
Application Number 12814802
Grant Number 09150004
Status In Force
Filing Date 2010-06-14
First Publication Date 2010-12-23
Grant Date 2015-10-06
Owner TORAY PLASTICS (AMERICA), INC. (USA)
Inventor
  • Dou, Shichen
  • Lee, Mark S.
  • Chang, Keunsuk P.

Abstract

Multi-layer biaxially oriented polylactic acid (BOPLA) film with a novel formulation improves the heat seal initiation temperature and heat seal performance of BOPLA films while maintaining good optical clarity. The film may include a core layer including polylactic acid base polymer resin, and a heat sealable layer including amorphous polylactic acid base polymer and a modifier comprising polycaprolactone or poly(butylene-adipate-co-butylene terephthalate).

IPC Classes  ?

  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/18 - Layered products essentially comprising synthetic resin characterised by the use of special additives
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 37/15 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
  • C08L 67/02 - Polyesters derived from dicarboxylic acids and dihydroxy compounds
  • C08L 67/03 - Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the hydroxy and the carboxyl groups directly linked to aromatic rings
  • C08L 67/04 - Polyesters derived from hydroxy carboxylic acids, e.g. lactones
  • C08L 23/08 - Copolymers of ethene
  • C08G 63/02 - Polyesters derived from hydroxy carboxylic acids or from polycarboxylic acids and polyhydroxy compounds
  • C08G 63/08 - Lactones or lactides
  • C08G 63/12 - Polyesters derived from hydroxy carboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
  • C08G 63/123 - Polyesters derived from hydroxy carboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
  • C08G 63/127 - Acids containing aromatic rings
  • C08G 63/16 - Dicarboxylic acids and dihydroxy compounds
  • C08G 63/18 - Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
  • C08G 63/181 - Acids containing aromatic rings
  • C08G 63/183 - Terephthalic acids
  • B32B 38/00 - Ancillary operations in connection with laminating processes

100.

Biaxially oriented metallized polylactic acid film with high metal adhesion and high barrier properties

      
Application Number 12731925
Grant Number 08652626
Status In Force
Filing Date 2010-03-25
First Publication Date 2010-09-30
Grant Date 2014-02-18
Owner
  • Toray Plastics (America), Inc. (USA)
  • Toray Industries, Inc. (Japan)
Inventor
  • Lee, Mark S.
  • Paulino, Claudio M.
  • Mizumura, Takeshi
  • Chang, Keunsuk P.
  • Yokota, Nao
  • Masuda, Jun'Ichi

Abstract

Metallized multi-layer biaxially oriented polylactic acid base polymer (BOPLA) films that exhibits improved barrier properties and metal adhesion. The films include a core layer including crystalline polylactic acid base polymer, a first skin layer consisting essentially of amorphous polylactic acid base polymer, and a metal layer on the first skin layer. The films may include a second skin layer consisting essentially of amorphous polylactic acid base polymer.

IPC Classes  ?

  • B32B 27/32 - Layered products essentially comprising synthetic resin comprising polyolefins
  • B32B 15/04 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance
  • B32B 7/02 - Physical, chemical or physicochemical properties
  • B32B 15/08 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin
  • B32B 3/00 - Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shapeLayered products comprising a layer having particular features of form
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