Volcano Corporation

United States of America

Back to Profile

1-100 of 1,360 for Volcano Corporation and 4 subsidiaries Sort by
Query
Aggregations
IP Type
        Patent 1,308
        Trademark 52
Jurisdiction
        World 605
        United States 519
        Canada 229
        Europe 7
Owner / Subsidiary
Novelis Inc. 779
[Owner] Volcano Corporation 435
Novelis Inc. 106
Novelis Deutschland GmbH 39
NOVELIS PAE Société par actions simplifiée 1
Date
New (last 4 weeks) 2
2026 July 2
2026 June 2
2026 May 5
2026 April 1
See more
IPC Class
A61B 8/12 - Diagnosis using ultrasonic, sonic or infrasonic waves in body cavities or body tracts, e.g. by using catheters 187
C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon 142
C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon 125
A61B 8/00 - Diagnosis using ultrasonic, sonic or infrasonic waves 124
A61B 5/00 - Measuring for diagnostic purposes Identification of persons 119
See more
NICE Class
06 - Common metals and ores; objects made of metal 37
07 - Machines and machine tools 8
10 - Medical apparatus and instruments 8
17 - Rubber and plastic; packing and insulating materials 6
16 - Paper, cardboard and goods made from these materials 3
See more
Status
Pending 169
Registered / In Force 1,191
  1     2     3     ...     14        Next Page

1.

ALUMINUM ALLOY PRODUCT WITH HIGH FORMABILITY IN THE O-TEMPER AND METHODS OF PRODUCING THE SAME

      
Application Number US2026010729
Publication Number 2026/151955
Status In Force
Filing Date 2026-01-09
Publication Date 2026-07-16
Owner NOVELIS INC. (USA)
Inventor
  • Piroteala, Tudor
  • Despois, Aude Celine
  • Kamat, Rajeev G.
  • Roy, Debdutta

Abstract

Described herein are highly formable aluminum alloys with reduced stiffness and methods of producing such aluminum alloys. The methods described herein to prepare the aluminum alloys can use annealing and omit solution heat treatment or artificial aging to produce an aluminum alloy product exhibiting suitable stiffness and formability. The aluminum alloy products described herein are suitable for automotive applications. In particular, the aluminum alloy products described herein have reduced stiffness that beneficially reduce a likelihood or severity of pedestrian injury in an event of a collision between an automobile and a pedestrian. Additionally, the aluminum alloy products can have a lower magnesium content compared to conventional 5xxx series aluminum alloys used in automotive applications, which can reduce carbon emissions and energy consumption associated with producing the aluminum alloy products.

IPC Classes  ?

  • C22C 21/06 - Alloys based on aluminium with magnesium as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
  • C22F 1/05 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys of the Al-Si-Mg type, i.e. containing silicon and magnesium in approximately equal proportions

2.

FORMABLE CORROSION RESISTANT ALUMINUM ALLOY FOR STRUCTURAL COMPONENT

      
Application Number 19133753
Status Pending
Filing Date 2023-09-12
First Publication Date 2026-07-09
Owner Novelis Inc. (USA)
Inventor
  • Das, Sazol Kumar
  • Talla, Rajasekhar

Abstract

Described herein are formable, high strength, and corrosion resistant aluminum alloy compositions and products and methods of preparing and processing the same. The methods of preparing and processing the aluminum alloy products include casting an aluminum alloy and performing tailored rolling and downstream thermal processing steps. The resulting aluminum alloy compositions and products possess high strength and formability properties while also showing resistance to corrosion.

IPC Classes  ?

  • C22F 1/053 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with zinc as the next major constituent

3.

COMPOSITIONS AND METHODS OF MAKING PRE-PAINTED ALUMINUM ALLOY SHEETS

      
Application Number US2025057938
Publication Number 2026/122698
Status In Force
Filing Date 2025-12-03
Publication Date 2026-06-11
Owner NOVELIS INC. (USA)
Inventor
  • Hoehne, Joerg
  • Wuttke, Thomas
  • Sohrabi, Navid
  • Schwager, Caecilia
  • Mangels-Bade, Michelle
  • Kirchner, Lucien
  • Beck, Thomas J.
  • Liang, Zeqin
  • Varone, Xavier
  • Despois, Aude Celine

Abstract

The present disclosure generally provides methods of producing aluminum alloy products in a stable temper and having a water-based coating composition applied to an upper side and a lower side of the aluminum alloy product. The disclosure also provides methods of making such products, for example, using processes that include a combination of casting, rolling, solutionizing, optionally pre-aging, and application of a water-based primer. The resulting products may have improved strength, bendability, and corrosion resistance.

IPC Classes  ?

  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
  • B05D 3/02 - Pretreatment of surfaces to which liquids or other fluent materials are to be appliedAfter-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working

4.

METHODS FOR PROCESSING ALUMINUM ALLOYS FOR LOW TEMPERATURE PAINT BAKE

      
Application Number US2025057867
Publication Number 2026/122649
Status In Force
Filing Date 2025-12-03
Publication Date 2026-06-11
Owner NOVELIS INC. (USA)
Inventor
  • Sohrabi, Navid
  • Boichat, Philippe
  • Despois, Aude Celine
  • Durussel, Alexandre Michel
  • Simon, Joerg
  • Meng, Fan

Abstract

Described herein are high strength aluminum alloy products produced using thermo-mechanical processes to enable suitable precipitation hardening without paint baking or with paint baking at a paint baking temperature lower than conventional paint baking conditions. The thermo-mechanical processes can be performed after solution heat treatment. The thermo-mechanical processes can involve one or more of: pre-straining, pre-aging, flash pre-aging, direct aging, or quenching (e.g., interrupted or two-step quenching) after solution heat treatment. The high strength aluminum alloy products described herein are suitable for automotive applications.

5.

6XXX SERIES ALUMINUM ALLOY PRODUCTS WITH ISOTROPIC PROPERTIES AND RELATED METHODS

      
Application Number US2025055897
Publication Number 2026/112044
Status In Force
Filing Date 2025-11-18
Publication Date 2026-05-28
Owner NOVELIS INC. (USA)
Inventor
  • Klussmann, Jonas
  • Marclay, Vincent Philippe
  • Liang, Zeqin
  • Florey, Guillaume Hubert
  • Yao, Mengji
  • Friedli, Jonathan

Abstract

6xxx series aluminum alloy products with improved isotropic properties may have improved ductility and bendability. Methods for producing said products control cooling after the hot rolling step. For example, methods for producing such aluminum alloy products can include a quenching step after a hot rolling step and before a subsequent annealing or cold rolling step. The resultant aluminum alloy products can be characterized by r-values in the longitudinal, transverse, and diagonal directions where (a) the diagonal r-value that is greater than the longitudinal r-value and a transverse r-value and (b) the longitudinal r-value is within 0.05 of the transverse r-value, which indicates isotropic properties.

IPC Classes  ?

  • C22C 21/04 - Modified aluminium-silicon alloys
  • C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22C 21/14 - Alloys based on aluminium with copper as the next major constituent with silicon
  • C22C 21/16 - Alloys based on aluminium with copper as the next major constituent with magnesium
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
  • C22F 1/05 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys of the Al-Si-Mg type, i.e. containing silicon and magnesium in approximately equal proportions
  • C22F 1/057 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent

6.

HIGH RECYCLE CONTENT 3XXX SERIES ALUMINUM ALLOYS FOR USE IN ROLLER SHUTTERS AND GARAGE DOORS

      
Application Number US2025054824
Publication Number 2026/106922
Status In Force
Filing Date 2025-11-10
Publication Date 2026-05-21
Owner NOVELIS INC. (USA)
Inventor
  • Mehrens, Thore
  • Wuttke, Thomas
  • Kamp, Nicolas
  • Bauer, Andreas
  • Thunemann, Mark
  • Dommenz, Karolin

Abstract

Described herein are 3xxx series aluminum alloys including recycled aluminum alloy materials which exhibit the requisite strength and formability for slats for roller shutters and garage doors. The 3xxx series aluminum alloys described herein are suitable for use as, for example, garage doors (e.g., garage door panels) and roller shutters. The present disclosure provides an environmentally friendly and cost-effective alternative to the use of AA5006 aluminum alloys for garage door panels and roller shutters and exhibits comparable or better mechanical properties than AA5006 aluminum alloys.

IPC Classes  ?

  • C22C 21/06 - Alloys based on aluminium with magnesium as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
  • E06B 9/15 - Roller shutters with closing members formed of slats or the like

7.

CROSSLINKED PRETREATMENT COMPOSITIONS FOR METAL SUBSTRATES AND METHODS OF MAKING THE SAME

      
Application Number US2025055938
Publication Number 2026/107501
Status In Force
Filing Date 2025-11-18
Publication Date 2026-05-21
Owner NOVELIS INC. (USA)
Inventor
  • Bleich, Julian Nicolas
  • Dilitta, Julia
  • Mariaux, Aurele Blaise

Abstract

Described herein are pretreated metal product and methods of pretreating metal products. Pretreated metal products include an aluminum alloy product having a surface, and a crosslinked graft copolymer pretreatment composition bonded to the surface of the aluminum alloy product. The crosslinked graft copolymer pretreatment composition includes a polymer backbone and at least one surface binding or bonding moiety attached to the polymer backbone configured to bind or bond the polymer backbone to a first surface of a metal product, and at least one functional moiety attached to the polymer backbone and configured to provide at least a first surface functionalization to the first surface of the metal product. The crosslinked graft copolymer pretreatment composition includes where the at least one functional moiety and/or the at least one surface binding or bonding moiety, are directly crosslinked to a further functional moiety and/or surface binding or bonding moiety.

IPC Classes  ?

  • C09D 5/00 - Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects producedFilling pastes

8.

DIRECT CHILL CAST 3XXX SERIES ALUMINUM ALLOY WITH IMPROVED ELECTRICAL AND THERMAL CONDUCTIVITY

      
Application Number US2025055338
Publication Number 2026/107199
Status In Force
Filing Date 2025-11-13
Publication Date 2026-05-21
Owner NOVELIS INC. (USA)
Inventor
  • Kapoor, Monica
  • Simielli, Eider A.
  • Mcgannon, Patrick
  • Macfarlane, Theresa Elizabeth

Abstract

Provided are aluminum 3xxx series alloy products having improved thermal and electrical stability, and methods for forming such products. Methods include DC casting a molten aluminum alloy, withdrawing the aluminum alloy from the mold to form an ingot, homogenizing the ingot at a homogenization temperature from 500 °C to 650 °C for a period of time from 1 to 5 hours. Methods include reducing the temperature to a soaking temperature from 350 °C to 550 °C and soaking the ingot for a period of time from 1 to 15 hours. Methods include hot rolling the homogenized ingot to produce a hot rolled aluminum alloy, and cold rolling the hot rolled aluminum alloy to produce to an aluminum alloy product.

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • C22C 21/10 - Alloys based on aluminium with zinc as the next major constituent
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
  • C22F 1/053 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with zinc as the next major constituent
  • B22D 21/04 - Casting aluminium or magnesium
  • B22D 11/049 - Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds for direct chill casting, e.g. electromagnetic casting
  • B22D 11/00 - Continuous casting of metals, i.e. casting in indefinite lengths

9.

HIGH RECYCLE CONTENT ALUMINUM ALLOYS AND METHODS FOR PREPARING THE SAME

      
Application Number US2025054537
Publication Number 2026/102235
Status In Force
Filing Date 2025-11-07
Publication Date 2026-05-15
Owner NOVELIS INC. (USA)
Inventor
  • Sohrabi, Navid
  • Liang, Zeqin
  • Florey, Guillaume Hubert

Abstract

Described herein are 6xxx series aluminum alloys which exhibit a combination of good strength and formability despite having higher amounts of Si, Cu, and Fe than conventional 6xxx series aluminum alloys. The aluminum alloys described herein exhibit high strength and formability while simultaneously providing a recycle friendly alternative to 6xxx series aluminum alloys. The aluminum alloys described herein can allow for easier aluminum alloy scrap management and provide a low carbon footprint.

IPC Classes  ?

  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/04 - Modified aluminium-silicon alloys
  • C22F 1/05 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys of the Al-Si-Mg type, i.e. containing silicon and magnesium in approximately equal proportions

10.

HIGH RECYCLE CONTENT ALUMINUM ALLOYS FOR AUTOMOTIVE APPLICATIONS

      
Application Number US2025049484
Publication Number 2026/076402
Status In Force
Filing Date 2025-10-03
Publication Date 2026-04-09
Owner NOVELIS INC. (USA)
Inventor
  • Meng, Fan
  • Jacoby, Bernd
  • Yang, Jiawei
  • Miranda, Alberto Torres
  • Sen, Fatih Gurcag
  • Despois, Aude Celine
  • Varone, Xavier
  • Boichat, Philippe
  • Lin, Jen-Chwen
  • Marclay, Vincent Philippe
  • Lakshmanan, Aaditya

Abstract

Aluminum alloys can be fabricated with a high recycled content material, including mixed cladded alloy recycled material (e.g., a mixed cladded alloy, pre-consumer recycled material) and end of live scrap, and processed to provide high strength and formability. Aluminum alloys are provided that are well suited for use as structural automotive parts, even at high loading of recycled materials.

IPC Classes  ?

  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/04 - Modified aluminium-silicon alloys
  • C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
  • B23K 35/28 - Selection of soldering or welding materials proper with the principal constituent melting at less than 950°C
  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic

11.

HIGH RECYCLE CONTENT ALUMINUM ALLOYS AND METHODS OF MAKING AND USING

      
Application Number 19108468
Status Pending
Filing Date 2023-09-08
First Publication Date 2026-03-12
Owner Novelis Inc. (USA)
Inventor
  • Liang, Zeqin
  • Florey, Guillaume Hubert
  • Friedli, Jonathan
  • Barman, Géraldine
  • Piroteala, Tudor
  • Felberbaum, Milan
  • Despois, Jean-Francois

Abstract

Aluminum alloys, metal products made using the aluminum alloys, and methods of processing the aluminum alloys are disclosed. The disclosed alloys can be prepared using large amounts of recycled aluminum alloy content, such as up to 100% recycled content, or more. The disclosed aluminum alloys include amounts of iron, manganese, chromium, and/or silicon in excess of comparable aluminum alloys commonly made by alloying prime aluminum. Further, the disclosed alloys include ratios of a total amount of manganese and chromium to iron of greater than or about 0.60 or 0.70, which may contribute, at least partly, to desirable bending, forming, and surface properties and characteristics of metal products made using the aluminum alloys. The disclosed alloys can be used to prepare automotive and structural panels such that these products are generated using large amounts of recycled aluminum alloy content.

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • B22D 21/00 - Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedureSelection of compositions therefor
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon

12.

THIN GAUGE ALUMINUM-BASED CATHODES FOR LITHIUM-ION BATTERIES

      
Application Number 19105949
Status Pending
Filing Date 2023-08-31
First Publication Date 2026-03-05
Owner Novelis Inc. (USA)
Inventor
  • Kaempgen, Martti
  • Kang, Daehoon
  • Stanistreet, Timothy Francis

Abstract

Described are batteries and battery components including a cathode current collector comprising a 1xxx series aluminum alloy or an 8xxx series aluminum alloy. The cathode current collector can have a thickness of from 5 μm to 12 μm. In some examples, a cathode active material layer may be disposed over at least a portion of the cathode current collector. The cathode current collector may have both surfaces that are in contact with the active material layer being matte surfaces. Battery cells including the cathode current collector may retain a specific capacity above 90% of an initial specific capacity for up to 3000 cycles or more. Additionally, the battery cells including the cathode current collector may retain an energy density above 90% of an initial energy density for up to 3000 cycles or more.

IPC Classes  ?

  • H01M 4/66 - Selection of materials
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/04 - Processes of manufacture in general

13.

HOT UNCOILING OF METAL

      
Application Number 19382905
Status Pending
Filing Date 2025-11-07
First Publication Date 2026-03-05
Owner Novelis Inc. (USA)
Inventor
  • Stanistreet, Timothy Francis
  • Finn, Mark
  • Xavier, Renato Rufino
  • Su, Frank
  • Nazro, Louis Mitchell
  • Piroteala, Tudor
  • Wagstaff, Samuel Robert
  • Hyde, Barbara Lucille
  • Gaensbauer, David Anthony
  • Das, Sazol Kumar

Abstract

A system for heat-treating a coil of metal can include a furnace, an unwinding system, and a quenching system. The furnace may receive the coil of metal and elevate a temperature of the metal to be within a pre-heated temperature range, such as a homogenizing temperature range or an annealing temperature range. The unwinding system may unwind at least a portion of the coil in a heated state in which the metal is within the pre-heated temperature range or before the metal has cooled past a threshold amount below the pre-heated temperature range. The quenching system may receive the unwound portion of the coil from the unwinding device and reduce a temperature of the unwound portion to a within a quenched temperature range within a predetermined amount of time.

IPC Classes  ?

  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
  • B21C 47/24 - Transferring coils to or from winding apparatus or to or from operative position thereinPreventing uncoiling during transfer
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working

14.

RIPPLEBOARD

      
Application Number 246680700
Status Pending
Filing Date 2026-03-02
Owner Novele, Inc. (USA)
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

(1) Electric storage batteries; renewable battery system to provide backup power; supercapacitors for energy storage; ultracapacitors for energy storage; capacitors; electric capacitors; electric control devices for energy management; power controllers; power transformers for amplification; electrical power distribution units; voltage stabilizing power supply.

15.

PRETREATED ALUMINUM ALLOY TAB STOCK

      
Application Number 19104095
Status Pending
Filing Date 2023-08-15
First Publication Date 2026-02-19
Owner Novelis, Inc. (USA)
Inventor
  • Park, Jaesuk
  • Zhu, Dewei
  • Manavbasi, Alp
  • Das, Sarmistha
  • Maciejewski, Joseph

Abstract

Described herein are 5xxx series aluminum alloy substrates and methods of making 5xxx series aluminum alloy substrates having a pretreatment fdm on a surface of the substrate. A beverage tab may comprise a pretreated 5xxx series aluminum alloy substrate. A method of making a 5xxx series aluminum alloy substrate as described herein includes producing a pretreatment film on a surface of a 5xxx series aluminum alloy substrate to provide a pretreated 5 xxx series aluminum alloy substrate and controlling a coat weight of the pretreatment film to no greater than 10 mg/ft2.

IPC Classes  ?

  • B65D 17/34 - Arrangement or construction of pull or lift tabs
  • C22C 21/06 - Alloys based on aluminium with magnesium as the next major constituent
  • C23C 22/56 - Treatment of aluminium or alloys based thereon
  • C23C 22/80 - Pretreatment of the material to be coated with solutions containing titanium or zirconium compounds

16.

HIGH-STRENGTH CORROSION-RESISTANT 6XXX SERIES ALUMINUM ALLOYS AND METHODS FOR PREPARING THE SAME

      
Application Number 18996333
Status Pending
Filing Date 2023-07-05
First Publication Date 2026-01-15
Owner Novelis Inc. (USA)
Inventor
  • Wang, Shanshan
  • Sen, Fatih Gurcag
  • Latypov, Marat
  • Murphy, Heath Randall
  • Das, Sazol Kumar
  • Haines, Kyle
  • Artsykhovska, Dasha
  • Kumar Raj, Shruthi Tiruchirapalli
  • Mariaux, Aurele Blaise
  • Yuan, Yudie
  • Hegadekatte, Vishwanath
  • Lin, Jen-Chwen

Abstract

Described herein are 6xxx series aluminum alloys which exhibit high corrosion resistance while maintaining high strength-to-weight ratio, formability, and weldability. The 6xxx series aluminum alloys include Cr to improve intergranular corrosion resistance while maintaining high strength and formability. 6xxx series aluminum alloys including Cr in amount from 0.05 wt. % to 0.50 wt. % improved IGC resistance. The Cr addition in 6xxx series aluminum alloys improves the corrosion resistance of aluminum alloy products formed from the aluminum alloy without causing a substantial loss in strength.

IPC Classes  ?

  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent

17.

DYNAMIC COMBUSTION CONTROL FOR METAL FURNACE

      
Application Number US2025035359
Publication Number 2026/010792
Status In Force
Filing Date 2025-06-26
Publication Date 2026-01-08
Owner NOVELIS INC. (USA)
Inventor
  • Vasconcellos, Yan De Paula
  • Morais, Pedro
  • Ferreira, Cruyffricardo
  • Ferrari, Felipe Canettieri

Abstract

Systems and methods may control a regenerative burner system for a metal furnace. The systems and methods include measuring oxygen in exhaust gas from the regenerative burner system and downstream from a burner media bed of the regenerative burner system. The systems and methods may determine at least one of an amount of excess combustion air or a combustion efficiency based on the measured oxygen in the exhaust gas. A control response may be generated based on the determined amount of excess combustion air or combustion efficiency.

IPC Classes  ?

  • F23D 14/66 - Preheating the combustion air or gas
  • F23D 23/00 - Assemblies of two or more burners
  • F23L 15/02 - Arrangements of regenerators
  • F23N 1/02 - Regulating fuel supply conjointly with air supply
  • F23N 5/00 - Systems for controlling combustion

18.

METAL JOINER SYSTEM, ASSOCIATED METHODS, AND PRODUCTS

      
Application Number 19326919
Status Pending
Filing Date 2025-09-12
First Publication Date 2026-01-08
Owner Novelis Inc. (USA)
Inventor
  • Lin, Dechao
  • Zhu, Dewei
  • Son, Changook
  • Haines, Kyle
  • Nazro, Louis Mitchell
  • Keim, Doug
  • Eddie, Curtis
  • Mathur, Devesh
  • Gaensbauer, David Anthony

Abstract

A metal joiner system includes a power source and a metal joiner. The metal joiner includes a cleaning header, a cutting header, a joining header, and a joint finisher, each of which are communicatively coupled to the power source. The cutting header and cleaning header are configured to direct a first laser beam to prepare a joining region, and the joining header is configured to direct a second laser beam to form a joint in the joining region. A method of joining a metal substrates includes forming a joining region in abutting metal substrates, directing the first laser beam onto the joining region in a joint preparation stage, and directing the second laser beam onto the joining region to form a weld. A product of a metal joiner, a weld, has a portion of weld metal removed at the weld start and the weld crater regions.

IPC Classes  ?

  • B23K 26/24 - Seam welding
  • B23K 26/042 - Automatically aligning the laser beam
  • B23K 26/06 - Shaping the laser beam, e.g. by masks or multi-focusing
  • B23K 26/08 - Devices involving relative movement between laser beam and workpiece
  • B23K 26/142 - Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beamNozzles therefor for the removal of by-products
  • B23K 26/361 - Removing material for deburring or mechanical trimming
  • B23K 103/04 - Steel alloys
  • B23K 103/10 - Aluminium or alloys thereof

19.

CLAD ALUMINUM ALLOY FOIL HAVING HIGH RECYCLED CONTENT AND HIGH ELECTRICAL CONDUCTIVITY

      
Application Number US2025036043
Publication Number 2026/010929
Status In Force
Filing Date 2025-07-01
Publication Date 2026-01-08
Owner NOVELIS INC. (USA)
Inventor
  • Kim, Changsun
  • An, Jongwook

Abstract

Disclosed herein are high recycled content clad aluminum alloy products that exhibit high electrical conductivity and methods for preparing the same. More particularly, disclosed are clad aluminum alloy products that are produced from at least two aluminum alloys selected from different aluminum alloy series and that exhibit good electrical conductivity despite being produced from less primary aluminum than conventional 1xxx series aluminum alloys. The clad aluminum alloy products can be used in electrochemical applications, including as current collectors in batteries.

IPC Classes  ?

  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • C22C 21/00 - Alloys based on aluminium
  • H01M 4/66 - Selection of materials
  • H01M 10/0525 - Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodesLithium-ion batteries

20.

SYSTEMS AND METHODS FOR STEAM CONDENSATION IN ALUMINUM DIRECT CHILL CASTING PIT

      
Application Number 18879106
Status Pending
Filing Date 2023-06-01
First Publication Date 2025-12-18
Owner NOVELIS INC. (USA)
Inventor
  • Pardeshi, Ravindra Tarachand
  • Kosmicki, Tina
  • Beech, Martin
  • Bischoff, Todd F.
  • Eddie, Curtis D.
  • Hudson, Larry
  • Tingey, John S.

Abstract

A direct chill (DC) casting system may be used to cast a metal ingot from a molten metal such as aluminum or aluminum alloys. The DC casting system includes a steam condensation system that condenses steam generated during a DC casting process as recycled water. The recycled water may be used for subsequent cooling of the metal ingot during the DC casting process.

IPC Classes  ?

  • B22D 11/049 - Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds for direct chill casting, e.g. electromagnetic casting
  • B22D 11/124 - Accessories for subsequent treating or working cast stock in situ for cooling
  • B22D 45/00 - Equipment for casting, not otherwise provided for

21.

WIPER SYSTEMS FOR METAL STRIP PROCESSING

      
Application Number US2025030211
Publication Number 2025/245124
Status In Force
Filing Date 2025-05-20
Publication Date 2025-11-27
Owner NOVELIS INC. (USA)
Inventor
  • Porto, Luiz Augusto Leal
  • Su, Frank
  • Nazro, Louis Mitchell
  • Kroepfl, Ingo Guenther
  • Russell, Andrew

Abstract

A system (100) for removing a viscous material from a surface (104) of a metal strip (102) and/or from a surface of equipment of a metal processing system generally includes one or more fillable bladders (110) and a wiper blade (108). The fillable bladder (110) is fillable with a fluid medium and may be inflated and/or deflated to various states as desired. The wiper blade (108) of the system is configured to contact the surface (104) and is directly connected to the fillable bladder (110). The system is configured to control a position of the wiper blade (108) relative to the surface (104) by inflating and/or deflating the fillable bladder (110) with the fluid medium.

IPC Classes  ?

  • B08B 1/16 - Rigid blades, e.g. scrapersFlexible blades, e.g. wipers
  • B08B 1/20 - Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
  • B21B 45/02 - Devices for surface treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning

22.

DEEP BED FILTER WITH INCLUSION CONTAINMENT BARRIER

      
Application Number US2025030292
Publication Number 2025/245174
Status In Force
Filing Date 2025-05-21
Publication Date 2025-11-27
Owner NOVELIS INC. (USA)
Inventor Santos, Eric Thomas

Abstract

A deep bed filter for molten metal includes a housing with an inlet, an outlet, a filtering region between the inlet and the outlet, and a containment region between the filtering region and the outlet. The containment region may remove inclusions from the flow of molten metal after the molten metal passes through the filtering region. A method of filtering molten metal includes introducing the molten metal into the deep bed filter such that (i) the molten metal flows into a filtering region of a deep bed filter to generate intermediately filtered molten metal and (ii) the intermediately filtered molten metal flows through the containment region to remove inclusions from the intermediately filtered molten metal and to generate filtered molten metal.

IPC Classes  ?

  • B22D 43/00 - Mechanical cleaning, e.g. skimming of molten metals
  • C22B 9/02 - Refining by liquating, filtering, centrifuging, distilling or supersonic wave action
  • C22B 21/06 - Refining

23.

SYSTEMS AND METHODS FOR ANALYSIS AND SORTATION OF END-OF-LIFE SCRAP

      
Application Number US2025029514
Publication Number 2025/240711
Status In Force
Filing Date 2025-05-15
Publication Date 2025-11-20
Owner NOVELIS INC. (USA)
Inventor
  • Mccallum, John Robert Buster
  • Thakur, Adwait

Abstract

Systems and methods for sorting metal scrap such as but not limited to aluminum scrap includes a transport system for transporting the metal scrap to a prompt gamma neutron activation analysis device and/or with a prompt gamma neutron activation analysis device integrated into the transport system. A method of sorting metal scrap may include receiving metal scrap of an aluminum alloy and determining composition information of the metal scrap based on gamma radiation emitted by the metal scrap as a result of neutron irradiation. The method includes assigning the metal scrap to a class of a plurality of predetermined classes of the aluminum alloy based on the determined composition information and sorting the metal scrap based on the assigned class.

IPC Classes  ?

  • B07C 5/346 - Sorting according to other particular properties according to radioactive properties
  • G01N 23/222 - Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups , or by measuring secondary emission from the material by activation analysis using neutron activation analysis [NAA]

24.

SYSTEMS AND METHODS FOR BRIQUETTING OF LOOSE ALUMINUM CHIPS

      
Application Number US2025029580
Publication Number 2025/240754
Status In Force
Filing Date 2025-05-15
Publication Date 2025-11-20
Owner NOVELIS INC. (USA)
Inventor
  • Lin, Dechao
  • Park, Jaesuk
  • Zhu, Dewei
  • Heyen, Matthew Josef
  • Beech, Martin
  • Chen, Xiaoming

Abstract

A briquetting apparatus for aluminum chips includes a holder for receiving aluminum chips, a compacting station at a first location, and a release station at a second location. The compacting station may compact aluminum chips within the holder into a briquette, and the release station may release the briquette from the holder. The holder may be movable between at least the compacting station and the release station.

IPC Classes  ?

  • C22B 1/248 - BindingBriquetting of metal scrap or alloys
  • B30B 9/32 - Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
  • C22B 21/00 - Obtaining aluminium

25.

RECYCLE FRIENDLY 6XXX SERIES ALUMINUM ALLOYS AND METHODS FOR PREPARING THE SAME

      
Application Number US2025027502
Publication Number 2025/231365
Status In Force
Filing Date 2025-05-02
Publication Date 2025-11-06
Owner NOVELIS INC. (USA)
Inventor
  • Aron, Loïc
  • Simon, Joerg
  • Cantergiani, Elisa
  • Despois, Aude Celine

Abstract

Described herein are high recycle content 6xxx series aluminum alloys that provides an alternative to high Cu 6xxx series aluminum alloys. The aluminum alloys described herein provide a cleaner, unified 6xxx series aluminum alloy that improves recyclability and circularity of high strength 6xxx series aluminum alloys. Specifically, the aluminum alloys described herein includes a maximum of 0.30 wt. % Cu and exhibits good strength and formability properties. The aluminum alloys described herein allows mixing of high strength 6xxx series aluminum alloy with other types of aluminum alloy scrap without the need for segregation or sorting, which is a major hurdle for recycling. Additionally, the composition of aluminum alloys described herein is finely tuned to accept high recycling content (e.g., less than 20 wt. % prime aluminum). The aluminum alloys described herein provides a replacement for high strength 6xxx series aluminum alloy including high amounts of Cu that promotes recyclability and circularity.

IPC Classes  ?

  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
  • C22F 1/05 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys of the Al-Si-Mg type, i.e. containing silicon and magnesium in approximately equal proportions

26.

COOLING PAD ASSEMBLY FOR A BELT CASTING SYSTEM

      
Document Number 03280471
Status Pending
Filing Date 2022-02-03
Open to Public Date 2025-10-31
Owner NOVELIS INC. (USA)
Inventor
  • Becker, Heinz
  • Luce, Edward S.
  • Gatenby, Kevin M.
  • Chadwick, Dennis P.
  • Barker, Simon William

IPC Classes  ?

  • B22D 11/06 - Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars

27.

METHODS OF PROCESSING 6XXX SERIES ALUMINUM ALLOYS AND RELATED PRODUCTS

      
Application Number US2025023582
Publication Number 2025/217113
Status In Force
Filing Date 2025-04-08
Publication Date 2025-10-16
Owner NOVELIS INC. (USA)
Inventor
  • Ray, Atish Kumar
  • Mcgannon, Patrick

Abstract

6xxx series aluminum alloys can be processed to produce aluminum alloy products with improved strength while maintaining a high elongation. For example, said processing method can include solutionizing a rolled aluminum alloy product comprising a 6xxx series aluminum alloy. Then, the solutionized aluminum alloy product can undergo a pre-aging step before a cold rolling step. The cold rolling step can reduce the gauge of the aluminum alloy product by 5% to 30%. Then, the cold rolled, pre-aged aluminum alloy product can undergo an artificially aging step that is performed at a higher temperature than the pre-aging. The resultant artificially aged aluminum alloy product can have a yield strength of 375 MPa to 475 MPa and a total elongation of 15% or greater.

IPC Classes  ?

  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
  • C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
  • C22F 1/05 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys of the Al-Si-Mg type, i.e. containing silicon and magnesium in approximately equal proportions

28.

CROPPING CONTROL SYSTEMS FOR HOT MILL OPERATIONS

      
Application Number 18864968
Status Pending
Filing Date 2023-05-02
First Publication Date 2025-10-09
Owner Novelis Inc. (USA)
Inventor
  • Quintal, Roberto Armbrust De Freitas
  • Mappa Franca Rocha, Felipe
  • Jorio Eboli, Carlos Alberto

Abstract

A cropping system for cropping a metal slab (102) includes at least one of a cropping length (1035, 524) system and a slab positioning system. The cropping length (1035, 524) system includes an optical sensor (118A, 118B, 318A, 318B, 518) for detecting a defect in an end (1031) of the metal slab (102), and the cropping length (1035, 524) system may determine a cropping location on the metal slab (102) based on the detected defect. The slab positioning system includes an optical sensor (118A, 118B, 318A, 318B, 518) for measuring a position of the end (1031) of the metal slab (102) relative to a cropping device of the cropping system.

IPC Classes  ?

  • B23D 36/00 - Control arrangements specially adapted for machines for shearing or similar cutting, or for sawing, stock while the latter is travelling otherwise than in the direction of the cut
  • B23D 15/08 - Sheet shears with a blade moved in one plane, e.g. perpendicular to the surface of the sheet

29.

RECYCLED ALUMINUM ALLOYS FOR USE IN CURRENT COLLECTORS IN LITHIUM-ION BATTERIES

      
Application Number 18866600
Status Pending
Filing Date 2023-06-16
First Publication Date 2025-10-02
Owner Novelis Inc. (USA)
Inventor
  • Kaempgen, Martti
  • Kang, Daehoon
  • Majumdar, Diptarka
  • Gopalaswamy, Rajesh

Abstract

Described are battery components including a current collector and a coating layer disposed over at least a portion of a surface of the current collector. The current collector can include a recycled content aluminum alloy. In some examples, the current collector can include from 50% to 100% recycled aluminum content. The recycled content aluminum alloy may be, for example, a 3xxx series aluminum alloy or a 5xxx series aluminum alloy.

IPC Classes  ?

30.

COMMINUTION AND RECONSTITUTION OF GRAIN REFINER FOR CASTING INCLUSION SENSITIVE ALLOYS

      
Application Number US2025020849
Publication Number 2025/207427
Status In Force
Filing Date 2025-03-21
Publication Date 2025-10-02
Owner NOVELIS INC. (USA)
Inventor
  • Sundaram, Kumar
  • Doutre, Don Allen
  • Bodrothu, Sailaja

Abstract

Techniques are disclosed for casting high-strength and highly formable metal products that can include metal scrap without formation of large intermetallic particles in the cast product. Techniques include mechanically deforming a grain refiner product and utilizing the mechanically deformed grain refiner product to form a cast aluminum alloy product. The cast aluminum alloy product includes intermetallic particles having an equivalent spherical diameter of less than or about 50 µm.

IPC Classes  ?

  • C22C 1/02 - Making non-ferrous alloys by melting
  • C22C 1/03 - Making non-ferrous alloys by melting using master alloys
  • C22C 21/00 - Alloys based on aluminium
  • C22C 21/06 - Alloys based on aluminium with magnesium as the next major constituent

31.

6XXX SERIES ALUMINUM ALLOYS PRODUCED FROM MIXED RECYCLED ALUMINUM ALLOY SCRAP FOR AUTOMOTIVE APPLICATIONS

      
Application Number US2025021684
Publication Number 2025/207850
Status In Force
Filing Date 2025-03-27
Publication Date 2025-10-02
Owner NOVELIS INC. (USA)
Inventor
  • Gupta, Alok Kumar
  • Chuc Gamboa, Eduardo Adrian
  • Beech, Martin
  • Hambley, Anthony Allan
  • Pardeshi, Ravindra Tarachand
  • Sundaram, Kumar

Abstract

Described herein are 6xxx series aluminum produced from mixed recycled aluminum alloy scrap and less than 20 weight percent prime aluminum. Also described herein are methods for producing aluminum alloys from mixed recycled aluminum alloy scrap and less than 20 weight percent prime aluminum. The aluminum alloys and sheets described herein are suitable for automotive applications.

IPC Classes  ?

  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent

32.

WATER-BASED COATING COMPOSITIONS FOR DIFFERENT COLORS AND RELATED PRODUCTS AND PROCESSES

      
Application Number US2025016748
Publication Number 2025/198780
Status In Force
Filing Date 2025-02-21
Publication Date 2025-09-25
Owner NOVELIS INC. (USA)
Inventor
  • Schwager, Caecilia
  • Hoehne, Joerg
  • Mangels-Bade, Michelle
  • Kirchner, Lucien

Abstract

Described herein are water-based coating compositions including one or more synthetic polymer binders, a cross-linker, a pigment, a wetting additive, a dispersing additive, and up to 50 wt. % dry weight of a polyamide. Described also herein are methods and processes related to the production of the coating compositions, as well as the methods of applying the coating compositions to substrates.

IPC Classes  ?

33.

IRONING ROLL THERMAL IMAGE MONITORING AND CONTROL

      
Application Number 18862270
Status Pending
Filing Date 2023-04-21
First Publication Date 2025-09-25
Owner Novelis Inc. (USA)
Inventor
  • Leal, Luiz Augusto Leal
  • Moraes, Tiago Sanini
  • Jorio Eboli, Carlos Alberto
  • Alves, Ademir
  • Lachnitt, Simon

Abstract

A metal processing system includes a roll and a control system. The roll includes a non-metal surface for contacting a metal substrate, and the control system includes a sensor for detecting a temperature of the non-metal surface of the roll. The control system also includes a controller, which receives the detected temperature from the sensor and controls the roll based on the detected temperature. A method of controlling the roll with the non-metal contact surface includes receiving a detected temperature of at least a portion of the non-metal contact surface of the roll from a sensor, and controlling the roll based on the received temperature.

IPC Classes  ?

  • B21B 38/00 - Methods or devices for measuring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
  • B21B 15/00 - Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
  • G01J 5/00 - Radiation pyrometry, e.g. infrared or optical thermometry

34.

HIGH CHROMIUM 3XXX SERIES AND 5XXX SERIES ALUMINUM ALLOYS AND RELATED PRODUCTS

      
Application Number US2025020671
Publication Number 2025/199299
Status In Force
Filing Date 2025-03-20
Publication Date 2025-09-25
Owner NOVELIS INC. (USA)
Inventor
  • Kang, Daehoon
  • Yuan, Yudie
  • Bal, Rajbir

Abstract

Products produced with 3xxx series aluminum alloys and 5xxx series aluminum alloys having a high chromium content can have improved strength and corrosion resistance with minimal effect on ductility and earing behavior. The higher chromium content also allows for using a higher recycled content when producing said aluminum alloys. The 3xxx and 5xxx series aluminum alloys can advantageously be used for producing containers including beverage cans and food containers.

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • C22C 21/06 - Alloys based on aluminium with magnesium as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent

35.

CURRENT INTERRUPT DEVICE INCLUDING HIGH STRENGTH AND HIGH RECYCLED CONTENT ALUMINUM ALLOY

      
Application Number US2025020813
Publication Number 2025/199386
Status In Force
Filing Date 2025-03-21
Publication Date 2025-09-25
Owner NOVELIS INC. (USA)
Inventor
  • Kim, Changsun
  • Hwang, Youngoo
  • Kang, Daehoon
  • Lakshmanan, Aaditya

Abstract

Described herein are current interrupt devices that include high recycled content and high strength aluminum alloys. The current interrupt devices include a body produced using a 3xxx series aluminum alloy having a recycled aluminum content of at least 70 wt.%. The body includes one or more recesses that can deform the body in response to an applied gas pressure exceeding a predefined threshold, thereby interrupting electrical communication between a terminal and an electrochemical cell through the body. Also described herein are methods of producing the current interrupt devices. Further described herein are batteries including the current interrupt devices described herein and methods of producing the same.

IPC Classes  ?

  • H01M 50/578 - Devices or arrangements for the interruption of current in response to pressure
  • C22C 1/02 - Making non-ferrous alloys by melting
  • C22C 21/00 - Alloys based on aluminium
  • C22C 21/06 - Alloys based on aluminium with magnesium as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon

36.

SYSTEMS AND METHODS FOR CAPTURING HARD PARTICLES AFTER FILTERING AND BEFORE CASTING

      
Application Number US2025017815
Publication Number 2025/188560
Status In Force
Filing Date 2025-02-28
Publication Date 2025-09-11
Owner NOVELIS INC. (USA)
Inventor
  • Lee, Joonghyo
  • Lee, Junyong

Abstract

A casting system for forming a cast product of metal such as aluminum and aluminum alloys includes a trough for supplying a flow of molten metal to a casting table. The trough includes an inline trap, which may capture hard particles such as inclusions from the molten metal by slowing a velocity of the molten metal flowing through the inline trap.

IPC Classes  ?

  • B22D 35/00 - Equipment for conveying molten metal into beds or moulds
  • B22D 35/02 - Equipment for conveying molten metal into beds or moulds into beds
  • B22D 35/04 - Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
  • C22B 9/02 - Refining by liquating, filtering, centrifuging, distilling or supersonic wave action
  • C22B 21/06 - Refining

37.

INSTRUMENTED RAM FOR FORCE MEASUREMENT DURING CAN FORMING

      
Application Number US2025018725
Publication Number 2025/188984
Status In Force
Filing Date 2025-03-06
Publication Date 2025-09-11
Owner NOVELIS INC. (USA)
Inventor
  • Shores, Jay Michael
  • Nobrega, Carlos
  • Hickey, Stewart Edward
  • Lehman, Robert

Abstract

A ram assembly for a can forming system includes a ram, a punch nose, and a punch sleeve. The ram assembly may include a sensor for detecting a force during a can forming process, and the sensor may be directly engaged with an inner surface of the ram. Additionally, or alternatively, the ram assembly includes a slip ring connector within the ram for connecting cabling for the sensor with other cabling within the ram.

IPC Classes  ?

  • B21D 22/28 - Deep-drawing of cylindrical articles using consecutive dies

38.

HIGH-STRENGTH ALUMINUM ALLOYS FOR CAN END STOCK AND METHODS FOR PREPARING THE SAME

      
Application Number 18859057
Status Pending
Filing Date 2023-05-02
First Publication Date 2025-09-04
Owner Novelis Inc. (USA)
Inventor
  • Kang, Daehoon
  • Kamp, Nicolas
  • Kang, Minju
  • Ray, Atish Kumar
  • Janoff, Anna E.
  • Meyer, Philippe
  • Park, Jaesuk

Abstract

Described herein are novel aluminum alloys including recycled aluminum alloy materials which exhibit high strength and high formability. The aluminum alloys described herein, which are suitable for use as can end stock, for example, exhibit high strength and formability despite having a lower Mg content than traditional AA5182 aluminum alloys used to produce can end stock. The present disclosure provides a cost-effective alternative to the use of AA5182 alloy for can end stock.

IPC Classes  ?

  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
  • B22D 21/00 - Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedureSelection of compositions therefor
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon

39.

ACID COATING FOR IMPROVED CLEANING

      
Application Number US2025016985
Publication Number 2025/184013
Status In Force
Filing Date 2025-02-24
Publication Date 2025-09-04
Owner NOVELIS INC. (USA)
Inventor
  • Eddie, Curtis D.
  • Wright, David Skingley

Abstract

Disclosed herein is an improved metal or glass container. The metal or glass container includes a body portion and an end closure. The end closure exhibits reduced oxides and hydroxides prior to application of a liner or lacquer, improving adhesion to the end closure. Provided are methods and systems that improve the cleaning of the end closure without increasing waste or require additional waste treatment operations.

IPC Classes  ?

  • C23C 22/07 - Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH < 6 containing phosphates
  • C23C 22/73 - Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
  • C23G 1/00 - Cleaning or pickling metallic material with solutions or molten salts
  • C23G 1/12 - Light metals
  • C23G 1/22 - Light metals

40.

RECYCLING OF AEROSPACE CHIPS

      
Application Number US2025016720
Publication Number 2025/179098
Status In Force
Filing Date 2025-02-21
Publication Date 2025-08-28
Owner NOVELIS INC. (USA)
Inventor
  • Sundaram, Kumar
  • Kuehn, Julian Andreas
  • Morscheiser, Johannes
  • Lok, Zacharias Johannes

Abstract

A method of recycling aerospace aluminum chips includes melting the aerospace aluminum chips to obtain an initial melt and subjecting the initial melt to a metal treatment to produce a cleaned melt. The metal treatment may include filtering the initial melt using an intermediate filter to produce an intermediate melt, cleaning the intermediate melt, and/or purifying the intermediate melt. The metal treatment may include conducting density separation of the intermediate melt, skimming the intermediate melt (by salt or gas treatment), and/or filtering the skimmed intermediate melt using a fine filter to produce a filtered melt. The metal treatment may be repeated until a chemistry or inclusion level of the filtered melt is at a desired level. After metal treatment, the method may include solidifying the cleaned melt into an intermediate sow and/or transferring the cleaned melt to a casting system.

IPC Classes  ?

  • C22B 21/00 - Obtaining aluminium
  • B22D 21/04 - Casting aluminium or magnesium
  • C22B 21/06 - Refining
  • C22C 1/02 - Making non-ferrous alloys by melting
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
  • B22D 7/00 - Casting ingots
  • B22D 11/00 - Continuous casting of metals, i.e. casting in indefinite lengths
  • B22D 21/00 - Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedureSelection of compositions therefor

41.

NOVEL ALUMINUM ALLOY FOR 3D PRINTING POWDER FEEDSTOCK

      
Application Number US2024033349
Publication Number 2025/178645
Status In Force
Filing Date 2024-06-11
Publication Date 2025-08-28
Owner NOVELIS INC. (USA)
Inventor
  • Boichat, Philippe
  • Liang, Zeqin
  • Sohrabi, Navid
  • Mariaux, Aurele Blaise
  • Marclay, Vincent

Abstract

Described herein is a novel aluminum alloy and aluminum alloy powder for use in additive manufacturing which exhibit improved mechanical properties, such as high strength, and high recyclability. The aluminum alloys described herein exhibit high strength despite having higher amounts of Si and no rare earth metals compared to traditional aluminum alloys used in additive manufacturing. The present disclosure provides a cost-effective alternative to the use of commercial aluminum alloys used for additive manufacturing, such as laser powder-bed fusion processes.

IPC Classes  ?

  • B22F 10/25 - Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
  • B33Y 40/20 - Post-treatment, e.g. curing, coating or polishing
  • B22F 10/28 - Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
  • B22F 10/64 - Treatment of workpieces or articles after build-up by thermal means
  • B22F 9/08 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
  • B33Y 10/00 - Processes of additive manufacturing
  • B33Y 70/00 - Materials specially adapted for additive manufacturing
  • C22C 1/04 - Making non-ferrous alloys by powder metallurgy
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent

42.

SYSTEMS AND METHODS FOR POWERING WIRELESS MEASUREMENT DEVICES ON CAN BODY MAKER

      
Application Number US2025014803
Publication Number 2025/171141
Status In Force
Filing Date 2025-02-06
Publication Date 2025-08-14
Owner NOVELIS INC. (USA)
Inventor Anderson, David James

Abstract

A can body maker for forming a can includes a ram assembly that is movable in a reciprocating linear motion in a predetermined direction. The can body maker also includes a linear generator for generating electrical energy from the reciprocating linear motion of the ram assembly. The electrical energy generated from the reciprocating linear motion of the ram assembly may be used to power an electronic component such as but not limited to a sensor of the can body maker.

IPC Classes  ?

  • B21D 22/28 - Deep-drawing of cylindrical articles using consecutive dies
  • B21D 51/26 - Making hollow objects characterised by the use of the objects cans or tinsClosing cans or tins in a permanent manner

43.

TWO STAGE DROSS TREATMENT

      
Application Number 19184051
Status Pending
Filing Date 2025-04-21
First Publication Date 2025-08-07
Owner Novelis Inc. (USA)
Inventor
  • Doutre, Don Allen
  • Hay, Gary Richard

Abstract

A two stage dross treatment capable of being performed in a single reaction vessel is disclosed. Dross, especially white dross, can be contacted with salt flux in a rotary furnace to recover metal from the dross. This first stage can recover metal during the conversion of white dross and salt flux to salt cake. In a second stage, the furnace can be raised to a sufficiently high temperature to evaporate the salt content of the salt cake, allowing the evaporated salt to exit the furnace and be separately condensed and collected. The result of the second stage is collected salt and salt-free oxides. After removing the salt-free oxides, residual heat in the furnace and collected salt can be used for a subsequent dross treatment.

IPC Classes  ?

44.

ALUMINUM ALLOYS FOR DIE CASTING AND RELATED METHODS FOR PRODUCING DIE-CAST ALUMINUM ALLOY PARTS

      
Application Number US2025011694
Publication Number 2025/165574
Status In Force
Filing Date 2025-01-15
Publication Date 2025-08-07
Owner NOVELIS INC. (USA)
Inventor
  • Varone, Xavier
  • Kamat, Rajeev G.
  • Leftinger, Karisma
  • Artsykhovska, Dasha
  • Beck, Thomas J.

Abstract

Disclosed herein are aluminum alloys comprising recycled aluminum alloys for die casting large automotive parts. The aluminum alloy described herein can tolerate the addition of Zn and other alloying elements in the casting composition, thereby increasing the types and amounts of recycled aluminum alloy materials that can be used to produce the cast aluminum alloy product without deteriorating the performance of the product or its casting ability. The aluminum alloy can incorporate high amounts of unconventional recycled aluminum alloy materials (e.g., twitch scrap and heat exchanger scrap) to produce die-cast products.

IPC Classes  ?

  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 1/02 - Making non-ferrous alloys by melting
  • C22C 21/04 - Modified aluminium-silicon alloys
  • B22D 17/00 - Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
  • B22D 21/00 - Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedureSelection of compositions therefor

45.

ALUMINUM ALLOYS FOR FOOD ENDS OF FOOD PACKAGING AND METHODS FOR PREPARING THE SAME

      
Application Number US2025012365
Publication Number 2025/160047
Status In Force
Filing Date 2025-01-21
Publication Date 2025-07-31
Owner NOVELIS INC. (USA)
Inventor
  • Hwang, Youngoo
  • Kang, Daehoon
  • Moon, Youngsuck
  • Roh, Dongwan

Abstract

Described herein are recycle-friendly aluminum alloys for producing food packaging. The aluminum alloy provides a single aluminum alloy composition for producing both food body and food end, thereby improving the recyclability of the food packaging produced from the aluminum alloy. The aluminum alloy can replace 5xxx series aluminum alloys used for food body and food end, which is more expensive and has poor recyclability. The aluminum alloy can produce food packaging that is configured to receive food products.

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • C22C 21/06 - Alloys based on aluminium with magnesium as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent

46.

ALUMINUM ALLOYS FOR FOOD ENDS OF FOOD PACKAGING AND METHODS FOR PREPARING THE SAME

      
Document Number 03317910
Status Pending
Filing Date 2025-01-21
Open to Public Date 2025-07-31
Owner NOVELIS INC. (USA)
Inventor
  • Hwang, Youngoo
  • Kang, Daehoon
  • Moon, Youngsuck
  • Roh, Dongwan

Abstract

Described herein are recycle-friendly aluminum alloys for producing food packaging. The aluminum alloy provides a single aluminum alloy composition for producing both food body and food end, thereby improving the recyclability of the food packaging produced from the aluminum alloy. The aluminum alloy can replace 5xxx series aluminum alloys used for food body and food end, which is more expensive and has poor recyclability. The aluminum alloy can produce food packaging that is configured to receive food products.

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • C22C 21/06 - Alloys based on aluminium with magnesium as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent

47.

AGE-HARDENABLE AND HIGHLY FORMABLE ALUMINUM ALLOYS AND METHODS OF MAKING THE SAME

      
Application Number 19071012
Status Pending
Filing Date 2025-03-05
First Publication Date 2025-07-31
Owner Novelis Inc. (USA)
Inventor
  • Mariaux, Aurèle
  • Despois, Aude Celine
  • Felberbaum, Milan
  • Florey, Guillaume

Abstract

Provided herein are new aluminum alloy products and methods of making these alloys. The aluminum alloy products are age-hardenable, display high strength and formability, and allow for the use of recycled scrap. The aluminum alloys can serve as the core in a clad aluminum alloy product. The alloy products can be used in a variety of applications, including automotive, transportation, and electronics applications.

IPC Classes  ?

  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent

48.

CAN END CROSS SECTION PRODUCTION

      
Document Number 03317465
Status Pending
Filing Date 2025-01-17
Open to Public Date 2025-07-24
Owner NOVELIS INC. (USA)
Inventor
  • Dubay, Jared
  • Nobrega, Carlos
  • Jurendic, Sebastijan
  • Das, Sazol Kumar
  • Lakshmanan, Aaditya
  • Murphy, Heath Randall
  • Weiser, Maximilian
  • Wilson, Lloyd

Abstract

A parameterized representation of a can end (e.g., for an aluminum can) may be provided. The parameterized representation may include a series of arc segments connected end to end, for example. The series of arc segments may span between an end of a center panel and an edge of the can end. Based on the parameterized representation, a set of can end profiles may be generated having differing parameter values (such as with arc segments that differ in a combination of arc segment included angle and radius). The set of profiles may be evaluated according to criteria (such as buckle pressure and mass criteria). A can end profile may be selected from the set based on performance relative to the criteria. The selected profile may include a countersink radius with a particular threshold or range, for example. The selected can end profile may be formed into a can end.

IPC Classes  ?

  • B65D 6/30 - Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of metal, plastics, wood or substitutes therefor with permanent connections between walls, e.g. corner connections formed by rolling or by rolling and pressing

49.

CAN END CROSS SECTION

      
Application Number US2025012144
Publication Number 2025/155884
Status In Force
Filing Date 2025-01-17
Publication Date 2025-07-24
Owner NOVELIS INC. (USA)
Inventor
  • Jurendic, Sebastijan
  • Das, Sazol Kumar
  • Lakshmanan, Aaditya
  • Murphy, Heath Randall
  • Weiser, Maximilian
  • Wilson, Lloyd

Abstract

A parameterized representation of a can end (e.g., for an aluminum can) may be provided. The parameterized representation may include a series of arc segments connected end to end, for example. The series of arc segments may span between an end of a center panel and an edge of the can end. Based on the parameterized representation, a set of can end profiles may be generated having differing parameter values (such as with arc segments that differ in a combination of arc segment included angle and radius). The set of can end profiles may be evaluated according to criteria (such as buckle pressure and mass criteria). A can end profile may be selected from the set of can end profiles based on performance relative to the criteria. The selected can end profile may be formed into a can end.

IPC Classes  ?

  • B65D 6/30 - Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of metal, plastics, wood or substitutes therefor with permanent connections between walls, e.g. corner connections formed by rolling or by rolling and pressing
  • B65D 17/00 - Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions

50.

CAN END CROSS SECTION PRODUCTION

      
Application Number US2025012162
Publication Number 2025/155897
Status In Force
Filing Date 2025-01-17
Publication Date 2025-07-24
Owner NOVELIS INC. (USA)
Inventor
  • Jurendic, Sebastijan
  • Das, Sazol Kumar
  • Lakshmanan, Aaditya
  • Murphy, Heath Randall
  • Weiser, Maximilian
  • Wilson, Lloyd

Abstract

A parameterized representation of a can end (e.g., for an aluminum can) may be provided. The parameterized representation may include a series of arc segments connected end to end, for example. The series of arc segments may span between an end of a center panel and an edge of the can end. Based on the parameterized representation, a set of can end profiles may be generated having differing parameter values (such as with arc segments that differ in a combination of arc segment included angle and radius). The set of profiles may be evaluated according to criteria (such as buckle pressure and mass criteria). A can end profile may be selected from the set based on performance relative to the criteria. The selected profile may include a countersink radius with a particular threshold or range, for example. The selected can end profile may be formed into a can end.

IPC Classes  ?

  • B65D 6/30 - Containers having bodies formed by interconnecting or uniting two or more rigid, or substantially rigid, components made wholly or mainly of metal, plastics, wood or substitutes therefor with permanent connections between walls, e.g. corner connections formed by rolling or by rolling and pressing
  • B65D 17/00 - Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions

51.

BATTERY ENCLOSURE AND ASSOCIATED MEANS OF MANUFACTURE

      
Application Number US2025010589
Publication Number 2025/151432
Status In Force
Filing Date 2025-01-07
Publication Date 2025-07-17
Owner NOVELIS INC. (USA)
Inventor
  • Newton, Richard Earl
  • Chen, Xiaoming
  • Chappuis, Laurent
  • Whitacre, Donald Earl
  • Bowerman, Ryan

Abstract

A battery enclosure includes a roll-formed tub sidewall and a tub bottom joined to the roll-formed tub sidewall. The roll-formed tub sidewall may form a closed perimeter of the battery enclosure and include a single joint. A sealed joint such as a double seam may join the tub bottom to the roll-formed tub sidewall. A method of forming a battery enclosure includes roll-forming a metal strip, forming the roll-formed metal strip into a halo with a closed perimeter by joining opposing ends of the roll-formed metal strip, and mating a tub bottom with the halo.

IPC Classes  ?

  • H01M 50/103 - Primary casingsJackets or wrappings characterised by their shape or physical structure prismatic or rectangular
  • H01M 50/119 - Metals
  • H01M 50/166 - Lids or covers characterised by the methods of assembling casings with lids
  • H01M 50/167 - Lids or covers characterised by the methods of assembling casings with lids by crimping
  • H01M 50/169 - Lids or covers characterised by the methods of assembling casings with lids by welding, brazing or soldering
  • H01M 50/171 - Lids or covers characterised by the methods of assembling casings with lids using adhesives or sealing agents
  • H01M 50/224 - Metals
  • H01M 50/202 - Casings or frames around the primary casing of a single cell or a single battery
  • H01M 50/204 - Racks, modules or packs for multiple batteries or multiple cells
  • H01M 50/26 - Assemblies sealed to each other in a non-detachable manner
  • H01M 50/271 - Lids or covers for the racks or secondary casings

52.

SYSTEMS AND METHODS FOR REDUCING RATE OF CURL IN DC CASTING

      
Application Number US2025010034
Publication Number 2025/147478
Status In Force
Filing Date 2025-01-02
Publication Date 2025-07-10
Owner NOVELIS INC. (USA)
Inventor Bischoff, Todd F.

Abstract

A direct chill casting system includes a mold for forming an ingot. The mold defines an open-ended casting cavity having a casting axis and includes a plurality of discharge channels for discharging coolant the ingot. The plurality of discharge channels include first discharge channels which receive the coolant at a first flow rate and second discharge channels which receive the coolant at a second flow rate which is different from the first flow rate. Controllers may be at least partially within the first discharge channels or the second discharge channels for controlling the flow rates.

IPC Classes  ?

  • B22D 11/049 - Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds for direct chill casting, e.g. electromagnetic casting
  • B22D 11/055 - Cooling the moulds
  • B22D 11/22 - Controlling or regulating processes or operations for cooling cast stock or mould

53.

SYSTEMS AND METHODS FOR REDUCING RATE OF CURL IN DC CASTING

      
Document Number 03317073
Status Pending
Filing Date 2025-01-02
Open to Public Date 2025-07-10
Owner NOVELIS INC. (USA)
Inventor
  • Bischoff, Todd F.
  • Beech, Martin
  • Tapec, Charles Patrick Reutotar

Abstract

A direct chill casting system includes a mold for forming an ingot. The mold defines an open-ended casting cavity having a casting axis and includes a plurality of discharge channels for discharging coolant the ingot. The plurality of discharge channels include first discharge channels which receive the coolant at a first flow rate and second discharge channels which receive the coolant at a second flow rate which is different from the first flow rate. Controllers may be at least partially within the first discharge channels or the second discharge channels for controlling the flow rates.

IPC Classes  ?

  • B22D 11/049 - Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds for direct chill casting, e.g. electromagnetic casting
  • B22D 11/055 - Cooling the moulds
  • B22D 11/22 - Controlling or regulating processes or operations for cooling cast stock or mould

54.

CAN END WITH PERIPHERAL WALL FEATURES FOR BUCKLING RESISTANCE

      
Application Number US2025010229
Publication Number 2025/147605
Status In Force
Filing Date 2025-01-03
Publication Date 2025-07-10
Owner NOVELIS INC. (USA)
Inventor
  • Jurendic, Sebastijan
  • Weiser, Maximilian
  • Jones, Candice
  • Dubay, Jared
  • Guedes, Matheus
  • Das, Sazol Kumar
  • Maciejewski, Joseph
  • Gopalaswamy, Rajesh
  • Anderson, David James

Abstract

A can end may include a center panel region extending along a horizontal reference plane. A main bossed portion may be formed in the center panel region. A scoreline may be positioned within the main bossed portion. A tab may be operable to create an opening along the scoreline. A profiled portion may span between the center panel region and an edge of the can end and may include a countersink portion and a peripheral wall extending outwardly from the countersink portion. The peripheral wall may also include a supplemental bossed portion. As examples, the supplemental bossed portion may be embossed or debossed and may include a rib, a pocket, and/or a circumferentially extending channel.

IPC Classes  ?

  • B65D 17/28 - Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions at lines or points of weakness

55.

AUTOMATIC DAM POSITIONING SYSTEMS AND METHODS FOR CONTROLLING MOLTEN METAL DISTRIBUTION TO CONTINUOUS CASTERS

      
Application Number 18851117
Status Pending
Filing Date 2023-03-23
First Publication Date 2025-07-03
Owner Novelis Inc. (USA)
Inventor
  • Rozier, Bertrand
  • Breysse, Claude I.
  • Griffon, Jacques

Abstract

A metal feeding system includes an injector for distributing a molten metal into a movable mold, a supply container upstream from the injector and defining a receiving area for receiving the molten metal, and a dam system. The dam system includes a dam positionable within the receiving area and a controller that may vertically position the at least one dam for controlling a flow of molten metal from the receiving area to the injector. A method of controlling a molten metal distribution to a continuous casting device includes at least partially blocking a flow of a molten metal from a receiving area to an injector using at least one dam in the receiving area. The method may include detecting a temperature of the molten metal downstream from the at least one dam and controlling a vertical position of the at least one dam based on the detected temperature.

IPC Classes  ?

  • B22D 11/103 - Distributing the molten metal, e.g. using runners, floats, distributors
  • B22D 11/06 - Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
  • B22D 11/18 - Controlling or regulating processes or operations for pouring

56.

HIGH MAGNESIUM CONTENT ALUMINUM ALLOY PRODUCTS INCLUDING OXIDE COATING FOR CONTROLLED ATMOSPHERE BRAZING

      
Application Number US2024060943
Publication Number 2025/137216
Status In Force
Filing Date 2024-12-19
Publication Date 2025-06-26
Owner NOVELIS INC. (USA)
Inventor
  • Macfarlane, Theresa Elizabeth
  • Simielli, Eider A.
  • Haines, Kyle
  • Yu, Xiaoxiang
  • Kirkham, Steven

Abstract

Disclosed herein are an oxide coating layer which may be used to prevent MgO migration to a surface of a core aluminum alloy of an aluminum alloy product for use in heat exchangers. The core aluminum alloy may include a Mg content greater than 0.05 wt. %. By depositing the oxide coating layer on a surface of the core aluminum alloy, the aluminum alloy product tolerates higher amounts of Mg content while maintaining corrosion resistance and suitability for controlled atmosphere brazing (CAB) processes. The oxide coating layer prevents the MgO migration from within the core aluminum alloy to the surface of the core aluminum alloy, thereby preventing the MgO from disrupting the CAB processes. The present disclosure also provides unclad aluminum alloy products and clad aluminum alloy products including the core aluminum alloy as a core layer and/or one or more cladding layers.

IPC Classes  ?

  • B23K 35/02 - Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
  • B23K 1/00 - Soldering, e.g. brazing, or unsoldering
  • B23K 1/19 - Soldering, e.g. brazing, or unsoldering taking account of the properties of the materials to be soldered
  • B23K 1/20 - Preliminary treatment of work or areas to be soldered, e.g. in respect of a galvanic coating
  • B23K 35/28 - Selection of soldering or welding materials proper with the principal constituent melting at less than 950°C
  • B32B 15/01 - Layered products essentially comprising metal all layers being exclusively metallic
  • C23C 18/12 - Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coatingContact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
  • B23K 103/10 - Aluminium or alloys thereof
  • B23K 103/16 - Composite materials

57.

ALUMINUM ALLOY PRODUCTS PRODUCED FROM RECYCLED ALUMINUM ALLOY MATERIALS FOR CONTROLLED ATMOSPHERE BRAZING

      
Application Number US2024060946
Publication Number 2025/137218
Status In Force
Filing Date 2024-12-19
Publication Date 2025-06-26
Owner NOVELIS INC. (USA)
Inventor
  • Macfarlane, Theresa Elizabeth
  • Simielli, Eider A.
  • Haines, Kyle
  • Kirkham, Steven
  • Das, Sarmistha
  • Mishra, Kishlay

Abstract

Disclosed herein are aluminum alloy products including one or more cladding layers. The core aluminum alloy may include a 3xxx series aluminum alloy including a Mg content greater than 0.05 wt. % and up to 1.5 wt. %. The core layer may comprise high amounts of recycled aluminum alloy material and maintain corrosion resistance and suitability for controlled atmosphere brazing (CAB) processes. The cladding layer prevents Mg migration and/or diffusion from within the core aluminum alloy to the surface of the core aluminum alloy, thereby preventing formation of a MgO film via oxidation, which can disrupt the CAB processes. Such clad aluminum alloy products may be formed into a structural shape that may be welded and/or brazed to a metal substrate.

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • B23K 35/02 - Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
  • B23K 35/28 - Selection of soldering or welding materials proper with the principal constituent melting at less than 950°C
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/10 - Alloys based on aluminium with zinc as the next major constituent

58.

WATER-BASED ROLLING MILL WITH HYBRID COOLING CAPABILITIES

      
Document Number 03313678
Status Pending
Filing Date 2024-12-12
Open to Public Date 2025-06-26
Owner NOVELIS INC. (USA)
Inventor
  • Porto, Luiz Augusto Leal
  • Oliveira Junior, Braulio Alcir De
  • Lachnitt, Simon
  • Eboli, Carlos Alberto Jorio
  • Quintal, Roberto Armbrust De Freitas
  • Gaensbauer, David Anthony
  • Lima, Thiago

Abstract

Water-based rolling mills and associated methods may include hybrid cooling capabilities. The rolling mill includes an upper work roll and a lower work roll, at least one water spray header, a containment apparatus, and at least one oil spray header. The water spray header is above a pass line and at an exit side of the work stand, and the containment apparatus removes water from the surface of the upper work roll. The oil spray header is above the pass line and at an entry side of the work stand. Water spray headers and/or oil spray headers may also be provided below the pass line in certain embodiments. The rolling mill is operable in a water mode, an oil mode, and a hybrid mode. In the water mode, the application of oil is stopped, and only the water is applied to the surface of the upper work roll. In the oil mode, the application of water is stopped, and only the oil is applied to the surface of the upper work roll.

IPC Classes  ?

  • B21B 27/10 - Lubricating, cooling, or heating rolls externally
  • B21B 45/02 - Devices for surface treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning

59.

WATER-BASED ROLLING MILL WITH HYBRID COOLING CAPABILITIES

      
Application Number US2024059741
Publication Number 2025/136782
Status In Force
Filing Date 2024-12-12
Publication Date 2025-06-26
Owner NOVELIS INC. (USA)
Inventor
  • Porto, Luiz, Augusto, Leal
  • Oliveira Junior, Braulio, Alcir De
  • Lachnitt, Simon
  • Eboli, Carlos, Alberto, Jorio
  • Quintal, Roberto, Armbrust De Freitas
  • Gaensbauer, David, Anthony
  • Lima, Thiago

Abstract

Water-based rolling mills and associated methods may include hybrid cooling capabilities. The rolling mill includes an upper work roll and a lower work roll, at least one water spray header, a containment apparatus, and at least one oil spray header. The water spray header is above a pass line and at an exit side of the work stand, and the containment apparatus removes water from the surface of the upper work roll. The oil spray header is above the pass line and at an entry side of the work stand. Water spray headers and/or oil spray headers may also be provided below the pass line in certain embodiments. The rolling mill is operable in a water mode, an oil mode, and a hybrid mode. In the water mode, the application of oil is stopped, and only the water is applied to the surface of the upper work roll. In the oil mode, the application of water is stopped, and only the oil is applied to the surface of the upper work roll.

IPC Classes  ?

  • B21B 27/10 - Lubricating, cooling, or heating rolls externally
  • B21B 45/02 - Devices for surface treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning

60.

CAN BODY IRONING SYSTEM AND METHOD WITH REDUCED TEAR OFF

      
Application Number US2024060505
Publication Number 2025/136941
Status In Force
Filing Date 2024-12-17
Publication Date 2025-06-26
Owner NOVELIS INC. (USA)
Inventor
  • Anderson, David James
  • Park, Chal-Lan
  • Hegadekatte, Vishwanath
  • Park, Jaesuk

Abstract

Can body ironing systems are provided. Can body ironing systems include a ram assembly having a first position and a second position along an axis, the ram assembly including a ram and a punch. Can body ironing systems also include a tool pack having a plurality of ironing dies, each ironing die of the plurality of ironing dies including an inner surface defining a central aperture. Can body ironing systems include where the punch is received within the apertures of the plurality of ironing dies in the first position and is withdrawn from the apertures in the second position. Can body ironing systems include where at least one ironing die of the plurality of ironing dies includes a lubricant reservoir disposed adjacent to the central aperture.

IPC Classes  ?

  • B21D 22/28 - Deep-drawing of cylindrical articles using consecutive dies
  • B21D 51/26 - Making hollow objects characterised by the use of the objects cans or tinsClosing cans or tins in a permanent manner

61.

ALUMINUM ALLOY PRODUCTS WITH HOT-MELT LAMINATION COATINGS FOR ELECTRICAL INSULATION

      
Application Number 18846033
Status Pending
Filing Date 2023-04-10
First Publication Date 2025-06-12
Owner Novelis Inc. (USA)
Inventor Tussing, Christian

Abstract

Described herein are electrically insulated metal products and methods for preparing electrically insulated metal products. The electrically insulated metal products can include a multilayer polymeric insulating structure, including a joining layer and a top polymer layer, disposed over a metal base layer to provide electrical insulation to the metal base layer, such as using a process of laminating the polymer film over the metal base layer. The multilayer polymeric insulation structure and metal base layer can be subjected to annealing after lamination to improve adhesion performance.

IPC Classes  ?

  • B32B 15/09 - Layered products essentially comprising metal comprising metal as the main or only constituent of a layer, next to another layer of a specific substance of synthetic resin comprising polyesters
  • B32B 1/00 - Layered products having a non-planar shape
  • B32B 15/20 - Layered products essentially comprising metal comprising aluminium or copper
  • B32B 27/08 - Layered products essentially comprising synthetic resin as the main or only constituent of a layer next to another layer of a specific substance of synthetic resin of a different kind
  • B32B 27/36 - Layered products essentially comprising synthetic resin comprising polyesters
  • B32B 37/20 - Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only

62.

TAILORED AGING RESPONSE THROUGH RAPID LOCAL HEATING FOR HIGH STRENGTH AUTOMOTIVE COMPONENTS

      
Application Number US2024057729
Publication Number 2025/117728
Status In Force
Filing Date 2024-11-27
Publication Date 2025-06-05
Owner NOVELIS INC. (USA)
Inventor
  • Piroteala, Tudor
  • Rais, Adolfo
  • Iyer, Natasha
  • Ho, John Min
  • Starks, Kevin
  • Haupt, Suzanne
  • Kroepfl, Ingo Guenther
  • Gaensbauer, David Anthony
  • Stackhouse, Daniel David

Abstract

A method of obtaining tailored properties in a metal product includes modifying the artificial aging response in the metal product. In certain embodiments, the method includes selectively applying a thermal spike to one or more localized areas of the metal product prior to artificial aging treatment of the entire metal product.

IPC Classes  ?

  • C22F 1/05 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys of the Al-Si-Mg type, i.e. containing silicon and magnesium in approximately equal proportions
  • C22F 1/053 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with zinc as the next major constituent
  • C22F 1/057 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent

63.

SYSTEMS AND METHODS FOR CONTROLLING CRACKS IN CAST INGOTS AND INCREASING CASTING SPEED

      
Application Number US2024056704
Publication Number 2025/111355
Status In Force
Filing Date 2024-11-20
Publication Date 2025-05-30
Owner NOVELIS INC. (USA)
Inventor
  • Tingey, John, S.
  • Mccallum, John, Robert, Buster

Abstract

Methods for controlling cracking in an ingot during direct chill casting include introducing molten metal into a mold cavity of a casting mold of a casting system and into a metal sump of the ingot being cast. The method includes creating a plurality of low points in the metal sump. One or more of the low points may be offset from a central axis of the ingot. A casting system may include various means or mechanisms for creating a plurality of low points in the metal sump.

IPC Classes  ?

  • B22D 11/04 - Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
  • B22D 11/16 - Controlling or regulating processes or operations
  • B22D 27/02 - Use of electric or magnetic effects

64.

RECYCLED ALUMINUM ALLOYS FOR USE IN CURRENT COLLECTORS IN LITHIUM-ION BATTERIES

      
Application Number 19027691
Status Pending
Filing Date 2025-01-17
First Publication Date 2025-05-22
Owner Novelis Inc. (USA)
Inventor
  • Kaempgen, Martti
  • Kang, Daehoon
  • Majumdar, Diptarka
  • Gopalaswamy, Rajesh
  • Das, Sazol Kumar
  • Kramer, Lawrence Stevenson

Abstract

Described are battery components including a current collector and a coating layer disposed over at least a portion of a surface of the current collector. The current collector can include a recycled content aluminum alloy. In some examples, the current collector can include from 50% to 100% recycled aluminum content. The recycled content aluminum alloy may be, for example, a 3xxx series aluminum alloy or a 5xxx series aluminum alloy.

IPC Classes  ?

  • H01M 4/66 - Selection of materials
  • C22C 21/00 - Alloys based on aluminium
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
  • H01M 4/02 - Electrodes composed of, or comprising, active material
  • H01M 4/75 - Wires, rods, or strips

65.

SYSTEMS AND METHODS FOR AUTOMATING SCRAP SUBMERGENCE DEVICE

      
Document Number 03309812
Status Pending
Filing Date 2024-11-08
Open to Public Date 2025-05-15
Owner NOVELIS INC. (USA)
Inventor
  • Northern, Donnie L.
  • Shockley, Richard Lee
  • Kosmicki, Tina
  • Koentopp, Cameron J.
  • Mccallum, John Robert Buster

IPC Classes  ?

  • C21C 1/06 - Constructional features of mixers for pig-iron
  • F27B 3/28 - Arrangement of controlling, monitoring, alarm or like devices

66.

SCRAP SUBMERGENCE DEVICE WITH ANGLED BLADES

      
Document Number 03311090
Status Pending
Filing Date 2024-11-08
Open to Public Date 2025-05-15
Owner
  • NOVELIS INC. (USA)
  • SILVEIRA, Daniel (USA)
  • PALMIERI, Renato (USA)
  • PINTO, Catia (USA)
Inventor
  • Chagas, Ewerton
  • Teixeira, Elton
  • Silveira, Daniel
  • Palmieri, Renato
  • Pinto, Catia

IPC Classes  ?

  • B01F 27/91 - Mixers with rotary stirring devices in fixed receptaclesKneaders with stirrers rotating about a substantially vertical axis with propellers
  • C21C 1/06 - Constructional features of mixers for pig-iron

67.

SYSTEMS AND METHODS FOR AUTOMATING SCRAP SUBMERGENCE DEVICE

      
Application Number US2024055057
Publication Number 2025/101852
Status In Force
Filing Date 2024-11-08
Publication Date 2025-05-15
Owner NOVELIS INC. (USA)
Inventor
  • Northern, Donnie L.
  • Shockley, Richard Lee
  • Kosmicki, Tina
  • Koentopp, Cameron J.
  • Mccallum, John Robert Buster

Abstract

A molten metal processing system for processing molten material, such as molten metal, includes a scrap submergence device, one or more sensors, and a controller. The scrap submergence device may mix the molten material in a containment structure, and the one or more sensors may obtain information about one or more processing parameters of the molten metal processing system. The controller is communicatively coupled with the one or more sensors and may receive data from the one or more sensors. The controller may determine a position or other parameter of the scrap submergence device within the containment structure and/or may determine a control response for the scrap submergence device.

IPC Classes  ?

  • C21C 1/06 - Constructional features of mixers for pig-iron
  • C22B 21/00 - Obtaining aluminium
  • F27B 3/28 - Arrangement of controlling, monitoring, alarm or like devices
  • F27D 19/00 - Arrangement of controlling devices
  • F27D 27/00 - Stirring devices for molten material

68.

SCRAP SUBMERGENCE DEVICE WITH ANGLED BLADES

      
Application Number US2024055112
Publication Number 2025/101894
Status In Force
Filing Date 2024-11-08
Publication Date 2025-05-15
Owner NOVELIS INC. (USA)
Inventor
  • Chagas, Ewerton
  • Teixeira, Elton

Abstract

A system for molten material such as molten metal may include a metal containment structure and a scrap submergence device, and the scrap submergence device may mix and/or generate movement in the molten material within the metal containment structure. The scrap submergence device includes a shaft with a first end, a second end, and an axis of rotation. The scrap submergence device additionally includes an impeller proximate to the second end of the shaft. The impeller includes a plurality of blades, and each blade of the plurality of blades (i) extends radially outwards from the shaft and relative to the axis of rotation and (ii) is angled relative to the axis.

IPC Classes  ?

  • B01F 27/91 - Mixers with rotary stirring devices in fixed receptaclesKneaders with stirrers rotating about a substantially vertical axis with propellers
  • C21C 1/06 - Constructional features of mixers for pig-iron
  • C22B 21/00 - Obtaining aluminium
  • F27D 27/00 - Stirring devices for molten material

69.

SALT DELIVERY SYSTEM FOR MOLTEN METAL TREATMENT DEVICES AND RELATED METHODS

      
Application Number US2024054900
Publication Number 2025/101734
Status In Force
Filing Date 2024-11-07
Publication Date 2025-05-15
Owner NOVELIS INC. (USA)
Inventor
  • Doutre, Don Allen
  • Cracroft, Jocelyn R.

Abstract

A salt delivery system for a metal treatment device includes an evaporator and a mixer. The evaporator may generate a salt vapor from a salt supply, and the mixer may mix the salt vapor with an inert gas to condense the salt vapor into a salt fume. A method of treating a molten metal with a metal treatment system includes generating a salt vapor from a supply salt, mixing the salt vapor with an inert gas and condensing the salt vapor into a salt fume, and supplying the salt fume to a metal treatment device.

IPC Classes  ?

  • C22B 9/10 - General processes of refining or remelting of metalsApparatus for electroslag or arc remelting of metals with refining or fluxing agentsUse of materials therefor
  • C22B 21/04 - Obtaining aluminium with alkali metals
  • C22B 21/06 - Refining
  • C01D 3/04 - Chlorides
  • C01F 5/30 - Chlorides

70.

CORROSION RESISTANT 3XXX ALUMINUM ALLOYS AND METHODS OF MAKING THE SAME

      
Application Number US2024053375
Publication Number 2025/096415
Status In Force
Filing Date 2024-10-29
Publication Date 2025-05-08
Owner NOVELIS INC. (USA)
Inventor
  • Maciejewski, Joseph
  • Heyen, Matthew Josef
  • Park, Jaesuk

Abstract

Disclosed are corrosion-resistant aluminum alloys and methods of making and processing such alloys. More particularly, disclosed is a 3XXX series aluminum alloy with improved corrosion resistance. An exemplary method includes homogenizing, rolling, and optionally annealing the aluminum alloy to produce an aluminum alloy sheet product having a gauge of about 0.1 mm to about 4.0 mm and having an H1x-temper, an H2x-temper, or an H3x-temper. Optionally, said 3XXX aluminum alloy sheet products may be coated. The aluminum alloy sheet product may be useful in producing truck trailers or parts thereof with reduced susceptibility to corrosion.

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent

71.

CAN END SHELL IRONING SYSTEMS AND METHODS

      
Document Number 03307118
Status Pending
Filing Date 2024-10-25
Open to Public Date 2025-05-01
Owner NOVELIS INC. (USA)
Inventor Jurendic, Sebastijan

IPC Classes  ?

72.

CAN END SHELL IRONING SYSTEMS AND METHODS

      
Application Number US2024052923
Publication Number 2025/090842
Status In Force
Filing Date 2024-10-25
Publication Date 2025-05-01
Owner NOVELIS INC. (USA)
Inventor Jurendic, Sebastijan

Abstract

A method of forming a can end shell (101) includes blanking a sheet material to form a can end blank and shaping the can end blank into the can end shell (101). Shaping the can end blank includes ironing an outer flange portion (107) of the can end blank. A can end forming system for forming the can end shell including a die core ring (220) and a blanking die (208). The die core ring includes an ironing land (228), and the blanking die (208) includes an ironing feature (226) that cooperates with the ironing land (228) during the can end shell forming process to iron an outer flange portion (107) of the can end blank.

IPC Classes  ?

73.

CONTINUOUS RAPID METAL SORTING VIA MACHINE-READABLE MARKING

      
Application Number 19004833
Status Pending
Filing Date 2024-12-30
First Publication Date 2025-05-01
Owner Novelis Inc. (USA)
Inventor
  • Thakur, Adwait
  • Kosmicki, Tina
  • Mccallum, John Robert Buster

Abstract

Methods and systems for sorting mixed metal scrap may first determine a sorting attribute of each article of metal scrap, and subsequently mark each article with a machine-readable or visually identifiable mark according to the sorting attribute. The articles of mixed metal scrap can be sorted along a high throughput conveyance using a series of sensors to scan the articles for the machine-readable marks, and rapidly sorting marked articles to appropriate sorting destinations based on detecting the machine-readable marks, and without requiring repeat identification by metal analyzers at the sorting step.

IPC Classes  ?

  • B07C 5/34 - Sorting according to other particular properties
  • B07C 5/342 - Sorting according to other particular properties according to optical properties, e.g. colour
  • B07C 5/36 - Sorting apparatus characterised by the means used for distribution

74.

SYSTEMS AND METHODS FOR CONTROLLING VERTICAL FOLDS DURING DIRECT CHILL CASTING

      
Application Number 18837809
Status Pending
Filing Date 2023-03-10
First Publication Date 2025-05-01
Owner Novelis Inc. (USA)
Inventor
  • Pardeshi, Ravindra Tarachand
  • Fenton, Jordan L.
  • Wayment, Richard Allen
  • Mccallum, John Robert Buster
  • Shockley, Richard Lee

Abstract

A method of controlling vertical folds during casting includes determining a fold control parameter of a skim dam of a casting system. The method also includes introducing molten metal into a mold cavity of a casting mold of the casting system and forming a molten sump while controlling the skim dam to have the fold control parameter. A skim dam system for a casting system includes a skim dam and a control system for selectively controlling a skim dam submergence depth of the skim dam in a molten sump.

IPC Classes  ?

  • B22D 11/18 - Controlling or regulating processes or operations for pouring
  • B22D 11/049 - Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds for direct chill casting, e.g. electromagnetic casting
  • B22D 11/103 - Distributing the molten metal, e.g. using runners, floats, distributors

75.

CAN BODY MAKER WITH TOOL-PACK MOUNTED SENSOR AND INSTRUMENTED PUNCH NOSE FOR MEASURING FRICTION

      
Document Number 03307106
Status Pending
Filing Date 2024-10-18
Open to Public Date 2025-04-24
Owner NOVELIS INC. (USA)
Inventor
  • Hickey, Stewart Edward
  • Shores, Jay Michael
  • Nobrega, Carlos
  • Guedes, Matheus

IPC Classes  ?

  • B21D 22/28 - Deep-drawing of cylindrical articles using consecutive dies
  • B21D 51/26 - Making hollow objects characterised by the use of the objects cans or tinsClosing cans or tins in a permanent manner

76.

SYSTEMS AND METHODS FOR PRODUCING TEXTURIZED CASTING MOLDS OF A CONTINUOUS BELT CASTER

      
Application Number 18682286
Status Pending
Filing Date 2022-09-06
First Publication Date 2025-04-24
Owner Novelis Inc. (USA)
Inventor
  • Manavbasi, Alp
  • Barker, Simon William
  • Wagstaff, Samuel Robert

Abstract

A method of texturizing a casting mold of a continuous belt casting system includes providing at least one endless belt having an elongated belt surface. The elongated belt surface includes at least a first region and at least a second region adjacent to the first region across a width of the elongated belt surface, and the elongated belt surface is configured to at least partially define a casting cavity of the continuous belt casting system. The method includes texturizing the elongated belt surface by applying a predetermined texture to the first region.

IPC Classes  ?

  • B22D 11/06 - Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars

77.

CAN END WITH PANEL FEATURES FOR BUCKLING RESISTANCE

      
Application Number US2024051353
Publication Number 2025/085409
Status In Force
Filing Date 2024-10-15
Publication Date 2025-04-24
Owner NOVELIS INC. (USA)
Inventor
  • Anderson, David James
  • Das, Sazol Kumar
  • Dubay, Jared
  • Gopalaswamy, Rajesh
  • Guedes, Matheus
  • Hamerton, Richard
  • Jones, Candice
  • Jurendic, Sebastijan
  • Kamp, Nicolas
  • Lakshmanan, Aaditya
  • Maciejewski, Joseph
  • Meyer, Philippe
  • Weiser, Maximilian

Abstract

A can end may include a center panel region extending along a horizontal reference plane. The center panel region may be defined by a center, as well as by a circular perimeter at which the center panel region ceases to continue in or toward the horizontal reference plane in a direction extending away from the center. A tab may be operable to create an opening along a scoreline in the center panel region. A central topped area may be defined in the center panel region, be topped by the scoreline and the tab, and have boundaries along edges of the scoreline and tab. A bossed portion may be formed at least partially within an intervening area defined between the central topped area and the circular perimeter. For example, the supplemental bossed portion may be embossed or debossed and/or may include a rib and/or a pocket.

IPC Classes  ?

  • B65D 17/28 - Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions at lines or points of weakness

78.

CAN BODY MAKER WITH TOOL-PACK MOUNTED SENSOR AND INSTRUMENTED PUNCH NOSE FOR MEASURING FRICTION

      
Application Number US2024051946
Publication Number 2025/085729
Status In Force
Filing Date 2024-10-18
Publication Date 2025-04-24
Owner NOVELIS INC. (USA)
Inventor
  • Hickey, Stewart Edward
  • Shores, Jay Michael
  • Nobrega, Carlos
  • Guedes, Matheus

Abstract

A can body maker includes a ram assembly that is movable in a reciprocating linear motion and a tool pack with a plurality of dies. A sensor is mounted behind a last die of the plurality of dies of the tool pack. During a drawing and ironing process, the ram assembly presses a cup-shaped blank through the plurality of dies to deform the cup-shaped blank into a can body, and the sensor measures a total load during the drawing and ironing process.

IPC Classes  ?

  • B21D 22/28 - Deep-drawing of cylindrical articles using consecutive dies
  • B21D 51/26 - Making hollow objects characterised by the use of the objects cans or tinsClosing cans or tins in a permanent manner

79.

METAL PROCESSING SYSTEM WITH IN-LINE DELAMINATION DETECTION USING LASER ULTRASONICS

      
Application Number US2024051952
Publication Number 2025/085734
Status In Force
Filing Date 2024-10-18
Publication Date 2025-04-24
Owner NOVELIS INC. (USA)
Inventor
  • Mappa Franca Rocha, Felipe
  • Harlan, Paul, Blain
  • Finn, Mark, Joseph
  • Quintal, Roberto, Armbrust De Freitas
  • Jorio Eboli, Carlos, Alberto

Abstract

A metal processing system for a metal substrate includes a metal control system with a detector for detecting ultrasonic waves in the metal substrate using a laser. The metal control system may include a controller communicatively connected with the detector, and the controller may determine at least one characteristic of the metal substrate based on the detected ultrasonic waves. A method of processing a metal substrate includes measuring ultrasonic waves in the metal substrate using a laser of a detector of a metal control system. The method includes determining, by a controller of the metal control system, at least one characteristic of the metal substrate based on the measured ultrasonic waves.

IPC Classes  ?

80.

DEVICES AND METHODS CONFIGURED TO MANIPULATE FRICTION BETWEEN A WORKING PIECE AND A DEEP DRAWING TOOL IN A DEEP DRAWING PROCESS

      
Application Number 18969727
Status Pending
Filing Date 2024-12-05
First Publication Date 2025-04-17
Owner Novellis Inc. (USA)
Inventor
  • Kiefer, Winfried Wilhelm
  • Malpica, Julio
  • Nobrega, Carlos
  • Park, Jaesuk
  • Timms, Courtney

Abstract

Described are techniques and systems for improving the reliability of metal forming operations, such as stamping or drawing processes. Lubricants that can have their lubricating properties changed in real time through the application of an electric current are used to modify the friction between the forming equipment and the metal product being formed, allowing for more precise control over forming and associated operations.

IPC Classes  ?

  • B21D 22/20 - Deep-drawing
  • B21D 22/08 - Stamping using rigid devices or tools with die parts on rotating carriers
  • B21D 35/00 - Combined processes according to methods covered by groups

81.

SYSTEM AND METHOD FOR CONTROLLING THREADING IN A ROLLING MILL

      
Application Number 18832102
Status Pending
Filing Date 2022-11-30
First Publication Date 2025-04-03
Owner Novelis Inc. (USA)
Inventor
  • Porto, Luiz Augusto Leal
  • Moraes, Tiago Sanini
  • Andrade, Matheus Parreiras
  • Oliveira, Thiago Mikail
  • Amaral, Wilber Delbrison

Abstract

A method of rolling a metal substrate 104 with a rolling mill 100 includes receiving a historical parameter from a previous rolling operation and receiving substrate information about the metal substrate 104 to be rolled before rolling the metal substrate 104. The method also includes, before rolling the metal substrate 104, predicting a start parameter for the rolling mill 100 based on the historical parameter and the substrate information. The method may include rolling the metal substrate 104 with the rolling mill 100 by controlling the rolling mill based on the predicted start parameter at least during a start of the rolling of the metal substrate 104. A rolling mill 100 for a metal substrate 104 may include at least one work stand 102A, 102B and a controller 116 for predicting a start parameter for the rolling mill 100 based on the historical parameter and the substrate information before rolling of the metal substrate 104.

IPC Classes  ?

  • B21B 37/16 - Control of thickness, width, diameter or other transverse dimensions

82.

SENSING EVENTS IN A METAL CASTING SYSTEM

      
Application Number 18973419
Status Pending
Filing Date 2024-12-09
First Publication Date 2025-03-27
Owner Novelis Inc. (USA)
Inventor
  • Mccallum, John Robert Buster
  • Wilson, Phillip
  • Hudson, Larry
  • Shockley, Richard
  • Bischoff, Todd F.
  • Thakur, Adwait

Abstract

Systems and methods are disclosed for an event detection system that captures data associated with events while a DC casting system forms an ingot, determines characteristics of the events, and improves the casting system based on the events. Example systems and methods may include initiating a casting operation using one or more pieces of equipment of a casting system including a casting apparatus; capturing sensor data associated with one or more acoustic signals captured relative to the one or more pieces of equipment performing the casting operation; comparing the sensor data with a set of acoustic profiles; determining whether a particular type of event has occurred; causing an adjustment to the casting system or to the casting operation based on whether the particular type of event has occurred; and initiating a second casting operation using the adjusted casting system or casting operation.

IPC Classes  ?

  • B22D 11/16 - Controlling or regulating processes or operations
  • B22D 11/049 - Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds for direct chill casting, e.g. electromagnetic casting

83.

ON-LINE CASTING INGOT PROFILE MEASURING SYSTEM AND CONTROL

      
Application Number US2024040313
Publication Number 2025/058734
Status In Force
Filing Date 2024-07-31
Publication Date 2025-03-20
Owner NOVELIS INC. (USA)
Inventor
  • Mccallum, John Robert Buster
  • Shockley, Richard Lee
  • Quisenberry, Jonathan

Abstract

A direct chill casting system includes a profile measuring system for measuring a profile of an ingot while the ingot is being cast by the direct chill casting system. A method of casting an ingot includes measuring a profile of the ingot using a profile measuring system while the ingot is being cast by a direct chill casting system.

IPC Classes  ?

  • B22D 11/049 - Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds for direct chill casting, e.g. electromagnetic casting
  • B22D 11/057 - Manufacturing or calibrating the moulds
  • B22D 11/16 - Controlling or regulating processes or operations
  • B22D 46/00 - Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
  • B22D 11/05 - Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds into moulds having adjustable walls

84.

METAL CASTING AND ROLLING LINE

      
Application Number 18938940
Status Pending
Filing Date 2024-11-06
First Publication Date 2025-03-13
Owner NOVELIS INC. (USA)
Inventor
  • Felberbaum, Milan
  • Das, Sazol Kumar
  • Mariaux, Aurele
  • Bendzinski, Duane E.
  • Bezencon, Cyrille
  • Barker, Simon William
  • Bassi, Corrado
  • Kamat, Rajeev G.
  • Piroteala, Tudor
  • Talla, Rajasekhar
  • Wagstaff, Robert Bruce

Abstract

A continuous casting and rolling line for casting, rolling, and otherwise preparing metal strip can produce distributable metal strip without requiring cold rolling or the use of a solution heat treatment line. A metal strip can be continuously cast from a continuous casting device and coiled into a metal coil, optionally after being subjected to post-casting quenching. This intermediate coil can be stored until ready for hot rolling. The as-cast metal strip can undergo reheating prior to hot rolling, either during coil storage or immediately prior to hot rolling. The heated metal strip can be cooled to a rolling temperature and hot rolled through one or more roll stands. The rolled metal strip can optionally be reheated and quenched prior to coiling for delivery. This final coiled metal strip can be of the desired gauge and have the desired physical characteristics for distribution to a manufacturing facility.

IPC Classes  ?

  • B22D 11/00 - Continuous casting of metals, i.e. casting in indefinite lengths
  • B21B 1/22 - Metal rolling methods or mills for making semi-finished products of solid or profiled cross-sectionSequence of operations in milling trainsLayout of rolling-mill plant, e.g. grouping of standsSuccession of passes or of sectional pass alternations for rolling bands or sheets of indefinite length
  • B21B 1/26 - Metal rolling methods or mills for making semi-finished products of solid or profiled cross-sectionSequence of operations in milling trainsLayout of rolling-mill plant, e.g. grouping of standsSuccession of passes or of sectional pass alternations for rolling bands or sheets of indefinite length in a continuous process by hot-rolling
  • B21B 1/46 - Metal rolling methods or mills for making semi-finished products of solid or profiled cross-sectionSequence of operations in milling trainsLayout of rolling-mill plant, e.g. grouping of standsSuccession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
  • B21B 3/00 - Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences
  • B21B 13/22 - Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories for rolling metal immediately subsequent to continuous casting
  • B21B 15/00 - Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
  • B22D 11/06 - Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
  • B22D 11/12 - Accessories for subsequent treating or working cast stock in situ
  • B22D 11/126 - Accessories for subsequent treating or working cast stock in situ for cutting
  • C22F 1/00 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent

85.

COLD ROLLING MILL WITH DYNAMIC TARGET SHAPE CONTROL

      
Application Number US2024044852
Publication Number 2025/054103
Status In Force
Filing Date 2024-08-30
Publication Date 2025-03-13
Owner NOVELIS INC. (USA)
Inventor
  • Jorio Eboli, Carlos Alberto
  • Porto, Luiz Augusto Leal
  • Moraes, Tiago Sanini

Abstract

A cold rolling mill (100) for a metal substrate (102) such as aluminum or aluminum alloys may include a control system (108) for controlling the flatness of the metal substrate (102). The control system (108) may dynamically change a target flatness to which an actual flatness is compared to over the course of rolling the metal substrate (102) and control one or more flatness control actuators (118) based on a difference between the actual flatness and the target flatness. A method of rolling the metal substrate (102) with the cold mill includes providing a target flatness and dynamically changing the target flatness during rolling of the metal substrate (102).

IPC Classes  ?

  • B21B 37/28 - Control of flatness or profile during rolling of strip, sheets or plates
  • B21B 37/38 - Control of flatness or profile during rolling of strip, sheets or plates using roll bending
  • B21B 37/32 - Control of flatness or profile during rolling of strip, sheets or plates using roll camber control by cooling, heating or lubricating the rolls
  • B21B 37/58 - Roll-force controlRoll-gap control
  • B21B 38/02 - Methods or devices for measuring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring flatness or profile of strips
  • B21B 1/22 - Metal rolling methods or mills for making semi-finished products of solid or profiled cross-sectionSequence of operations in milling trainsLayout of rolling-mill plant, e.g. grouping of standsSuccession of passes or of sectional pass alternations for rolling bands or sheets of indefinite length
  • B21B 3/00 - Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences

86.

HIGH-STRENGTH ALUMINUM ALLOYS FOR FOOD AND BEVERAGE PACKAGING AND METHODS FOR PREPARING THE SAME

      
Application Number US2024044640
Publication Number 2025/049886
Status In Force
Filing Date 2024-08-30
Publication Date 2025-03-06
Owner NOVELIS INC. (USA)
Inventor
  • Hwang, Youngoo
  • Choi, Minhee
  • Kang, Daehoon

Abstract

Described herein are novel aluminum alloys including recycled aluminum alloy materials which exhibit high strength and high formability. The aluminum alloys described herein are suitable for use in food and beverage packaging, such as in can body stock, and for example, exhibit high strength and formability while having a higher Mg content than conventional 3xxx series aluminum alloys used to produce such packaging, including can body stock. The present disclosure provides a cost-effective alternative to the use of AA3004 and AA3104, aluminum alloys for food and beverage packaging with comparable mechanical properties while incorporating higher amounts of recycled scrap.

IPC Classes  ?

  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
  • C22C 21/00 - Alloys based on aluminium

87.

HIGH-STRENGTH ALUMINUM ALLOYS FOR FOOD AND BEVERAGE PACKAGING AND METHODS FOR PREPARING THE SAME

      
Document Number 03303112
Status Pending
Filing Date 2024-08-30
Open to Public Date 2025-03-06
Owner NOVELIS INC. (USA)
Inventor
  • Hwang, Youngoo
  • Choi, Minhee
  • Kang, Daehoon
  • Ribeiro, Samuel
  • Pereira, Felipe
  • Oliveira, Hesron

IPC Classes  ?

  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent

88.

COOLING SYSTEM FOR DECOATER CYCLONE DUST AND RELATED METHODS

      
Application Number 18726538
Status Pending
Filing Date 2022-11-30
First Publication Date 2025-03-06
Owner Novelis Inc. (USA)
Inventor Son, Jungyoung

Abstract

A cooling system includes a sensor and a cooling conveyor. The sensor measures a dust characteristic of dust discharged from a dust cyclone of a decoating system. The cooling conveyor receives the dust from the dust cyclone and cools the dust at a cooling rate, and the cooling rate may be controlled based on the measured dust characteristic. A method of cooling dust from a dust cyclone of a decoating system with a cooling system includes measuring a dust characteristic of the dust discharged from the dust cyclone and into a cooling conveyor of the cooling system. The method also includes advancing the dust along the cooling conveyor and cooling the dust at a cooling rate based on the measured dust characteristic.

IPC Classes  ?

  • F27D 15/02 - Cooling
  • C22B 1/00 - Preliminary treatment of ores or scrap
  • F27D 17/00 - Arrangements for using waste heatArrangements for using, or disposing of, waste gases
  • F27D 19/00 - Arrangement of controlling devices

89.

HIGH MAGNESIUM ALUMINUM ALLOY WITH IMPROVED LASER WELDABILITY

      
Application Number US2024042431
Publication Number 2025/042677
Status In Force
Filing Date 2024-08-15
Publication Date 2025-02-27
Owner NOVELIS INC. (USA)
Inventor
  • Mariaux, Aurele Blaise
  • Despois, Aude Celine
  • Felberbaum, Milan
  • Florey, Guillaume Hubert
  • Kempa, Stefan Felix

Abstract

A method of producing a component made of an aluminum alloy includes remote laser welding at least two metal products. A first metal product of the at least two metal products includes an aluminum alloy with a composition of: from 0.5 wt. % to 1.6 wt. % Mg; from 0.2 wt. % to 0.5 wt. % Si; up to 1.0 wt. % Fe; up to 0.5 wt. % Cu; up to 0.5 wt. % Mn; up to 0.3 wt. % Cr; up to 0.3 wt. % Ti; up to 0.5 wt. % Zn; up to 0.25 wt. % impurities; and Al. The laser welding may be performed without filler wire. The component obtained by the method can be used in a variety of applications, including automotive, transportation, and electronics applications.

IPC Classes  ?

  • B23K 35/28 - Selection of soldering or welding materials proper with the principal constituent melting at less than 950°C
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • B23K 103/10 - Aluminium or alloys thereof

90.

METHODS OF PRODUCING ALUMINUM ALLOYS INCLUDING APPLYING A MAGNETIC FIELD

      
Application Number US2024043701
Publication Number 2025/043205
Status In Force
Filing Date 2024-08-23
Publication Date 2025-02-27
Owner NOVELIS INC. (USA)
Inventor Kapoor, Monica

Abstract

The present disclosure is related to methods for applying a magnetic field during one or more process steps for producing aluminum alloys. The applied magnetic field during processing steps promotes dissolution and transformation of constituent particles and formation of smaller dispersoids for good mechanical properties. The method can include applying a magnetic field during at least the homogenization step. The magnetic field applied during homogenization results in an aluminum alloy microstructure that includes a higher distribution of α-phase particles. Additionally, the methods described herein reduce the homogenization heat treatment step to produce aluminum alloys thereby increasing processing capability and reducing production cost.

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon

91.

COLD SPRAY SYSTEMS AND METHODS FOR COATING CAST MATERIALS

      
Application Number 18722840
Status Pending
Filing Date 2023-01-25
First Publication Date 2025-02-13
Owner Novelis Inc. (USA)
Inventor
  • Tehrani, Niloofar Nabili
  • Das, Sarmistha
  • Haupt, Suzanne
  • Hickey, Stewart Edward
  • Das, Sazol Kumar
  • Kamat, Rajeev G.
  • Gaensbauer, David
  • Kapoor, Monica

Abstract

A method of processing a metal substrate may include receiving the metal substrate and additively depositing metal particles on the metal substrate by cold spraying the metal particles to generate a cold spray coating adhered to the metal substrate. The method optionally may include rolling the metal substrate after depositing the metal particles to form the cold spray coating or before depositing the metal particles to form the cold spray coating. The method optionally may include heating the metal substrate before cold spraying. A metal processing system may include a cold spray system for additively deposing the metal particles on the metal substrate, and at least one piece of equipment for further processing the metal substrate.

IPC Classes  ?

  • C23C 24/08 - Coating starting from inorganic powder by application of heat or pressure and heat

92.

IMPROVED ROLLING SYSTEMS AND METHODS USING OPTICAL-BASED STRIP CENTRALIZATION

      
Application Number US2024038199
Publication Number 2025/019490
Status In Force
Filing Date 2024-07-16
Publication Date 2025-01-23
Owner NOVELIS INC. (USA)
Inventor
  • Quintal, Roberto Armbrust De Freitas
  • Breitschuh, Rene
  • Froehling, Torsten
  • Rocha, Felipe Mappa Franca
  • Eboli, Carlos Alberto Jorio

Abstract

A metal processing system (100) for a metal strip includes a camera (108) and a controller (110). The camera (108) is positioned to capture at least one image of a portion of the metal strip. The controller (110) is communicatively coupled to the camera (108) and may acquire the at least one image of the portion of the metal strip from the camera (108), determine an edge of the metal strip in the at least one image, determine a strip position of the metal strip based on the determined edge of the metal strip, and generate a control response for a rolling mill (106) based on the determined strip position. A method of processing a metal strip includes identifying an edge of the metal strip in visual data, determining a strip position based on the identification of the edge, and generating a control response based on the determined strip position.

IPC Classes  ?

  • B21B 37/68 - Camber or steering control for strip, sheets or plates, e.g. preventing meandering
  • B21B 38/00 - Methods or devices for measuring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
  • B21C 51/00 - Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses

93.

SYSTEM AND METHOD FOR RAPID SUBSTRATE COOLING

      
Application Number 18705465
Status Pending
Filing Date 2022-10-21
First Publication Date 2025-01-09
Owner Novelis Inc. (USA)
Inventor
  • Su, Frank
  • Xavier, Renato Rufino
  • Gaensbauer, David Anthony
  • Stainstreet, Timothy Francis
  • Nazro, Louis Mitchell
  • Gantzer, David Edward
  • Eboli, Carlos
  • Eddie, Curtis
  • Wright, David Skingley

Abstract

Disclosed is a cooling system (104) and method for a metal processing system (100). The cooling system (104) includes a cooling header (114), an exhaust system (118), a temperature sensor (128), and a controller (130). The cooling header (114) selectively dispenses a coolant onto a metal substrate (110), and the exhaust system (118) removes heated coolant from the metal substrate (110). The temperature sensor (128) is downstream from the cooling header (114) and detects a temperature profile of the metal substrate (110) across a width of the metal substrate. The controller (130) is communicatively coupled to the cooling header (114) and the temperature sensor (128), and the controller (130) controls the cooling header (114) based at least on a detected temperature profile.

IPC Classes  ?

  • B21B 37/44 - Control of flatness or profile during rolling of strip, sheets or plates using heating, lubricating or water-spray cooling of the product
  • B21B 38/00 - Methods or devices for measuring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
  • B21B 45/02 - Devices for surface treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning

94.

METHODS OF PRODUCING 6XXX SERIES ALUMINUM ALLOYS AT THIN GAUGE

      
Application Number US2024036544
Publication Number 2025/010263
Status In Force
Filing Date 2024-07-02
Publication Date 2025-01-09
Owner NOVELIS INC. (USA)
Inventor
  • Maciejewski, Joseph
  • Park, Jaesuk
  • Kang, Daehoon
  • Warner, Jeffrey Samuel

Abstract

Provided herein are highly-formable aluminum alloys and methods of making such alloys. The method of preparing aluminum alloys described herein can include a cold work thickness reduction subsequent to a solution heat treatment step to produce an aluminum alloy product exhibiting improved formability. The methods described herein result in the aluminum alloys having a relatively soft composition, enabling improved formability through reduced passes during hot mill rolling and cold mill rolling compared to conventional AA5182 aluminum alloys used to produce can end stock. Reducing the number of passes to produce an aluminum alloy product with a desirable gauge can reduce carbon emissions and energy consumption associated with producing the aluminum alloy product.

IPC Classes  ?

  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22F 1/05 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys of the Al-Si-Mg type, i.e. containing silicon and magnesium in approximately equal proportions

95.

HEAT TREATED ALUMINUM SHEETS AND PROCESSES FOR MAKING

      
Application Number 18698118
Status Pending
Filing Date 2022-10-25
First Publication Date 2025-01-02
Owner NOVELIS INC. (USA)
Inventor
  • Gupta, Alok Kumar
  • Lansford, Jefferson
  • Hickson, Charissa
  • Tebib, Farid
  • Morrow, Chadwick

Abstract

Described herein is a continuous heat treatment process for metals, where a strip of a metal, e.g., a heat treatable alloy, is solutionized, rapidly cooled, thermally spiked at elevated temperature, and coiled. The continuous heat treatment process does not involve or need batch aging treatment.

IPC Classes  ?

  • C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
  • B22D 11/00 - Continuous casting of metals, i.e. casting in indefinite lengths
  • B22D 11/049 - Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds for direct chill casting, e.g. electromagnetic casting
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent

96.

METHODS OF PRODUCING ALUMINUM ALLOYS FROM RECYCLED ALUMINUM MATERIALS HAVING HIGH ELECTRICAL CONDUCTIVITY

      
Application Number US2024034278
Publication Number 2025/006239
Status In Force
Filing Date 2024-06-17
Publication Date 2025-01-02
Owner NOVELIS INC. (USA)
Inventor
  • Kang, Daehoon
  • Sen, Fatih Gurcag
  • Kaempgen, Martti
  • Majumdar, Diptarka
  • Das, Sazol Kumar
  • Aston, Todd Alan
  • Gopalaswamy, Rajesh
  • Forghani, Farsad
  • Rose, Rory
  • Pearson, Charlie
  • Khorsand, Shohreh

Abstract

Disclosed herein are recycle-friendly aluminum alloys, methods of making and processing such alloys, and products prepared from such alloys. More particularly, disclosed are recycle-friendly aluminum alloys exhibiting good electrical conductivity and corrosion resistance properties despite being produced from less prime aluminum. The aluminum alloys can be used in electrochemical applications, including as current collectors in batteries.

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
  • C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
  • C22F 1/05 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys of the Al-Si-Mg type, i.e. containing silicon and magnesium in approximately equal proportions
  • H01M 4/66 - Selection of materials

97.

BELT CASTING SYSTEMS AND METHODS WITH PARTING AGENT CONTROL

      
Document Number 03296507
Status Pending
Filing Date 2024-06-25
Open to Public Date 2025-01-02
Owner NOVELIS INC. (USA)
Inventor
  • Barker, Simon William
  • Holmes, Cody
  • Gaensbauer, David Anthony

IPC Classes  ?

  • B22D 11/06 - Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
  • B22D 11/16 - Controlling or regulating processes or operations

98.

CARRIAGE POSITION CONTROL FOR BELT CASTING MACHINES

      
Document Number 03296508
Status Pending
Filing Date 2024-06-21
Open to Public Date 2025-01-02
Owner NOVELIS INC. (USA)
Inventor
  • Chadwick, Dennis P.
  • Becker, Heinz

IPC Classes  ?

  • B22D 11/06 - Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars

99.

METHODS OF PRODUCING ALUMINUM ALLOYS FROM RECYCLED ALUMINUM MATERIALS HAVING HIGH ELECTRICAL CONDUCTIVITY

      
Document Number 03297097
Status Pending
Filing Date 2024-06-17
Open to Public Date 2025-01-02
Owner NOVELIS INC. (USA)
Inventor
  • Kang, Daehoon
  • Sen, Fatih Gurcag
  • Kaempgen, Martti
  • Majumdar, Diptarka
  • Das, Sazol Kumar
  • Aston, Todd Alan
  • Gopalaswamy, Rajesh
  • Forghani, Farsad
  • Rose, Rory
  • Pearson, Charles
  • Khorsand, Shohreh

IPC Classes  ?

  • C22C 21/00 - Alloys based on aluminium
  • C22C 21/02 - Alloys based on aluminium with silicon as the next major constituent
  • C22C 21/08 - Alloys based on aluminium with magnesium as the next major constituent with silicon
  • C22F 1/04 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
  • C22F 1/043 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
  • C22F 1/047 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
  • C22F 1/05 - Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys of the Al-Si-Mg type, i.e. containing silicon and magnesium in approximately equal proportions
  • H01M 4/66 - Selection of materials

100.

CARRIAGE POSITION CONTROL FOR BELT CASTING MACHINES

      
Application Number US2024034895
Publication Number 2025/006321
Status In Force
Filing Date 2024-06-21
Publication Date 2025-01-02
Owner NOVELIS INC. (USA)
Inventor
  • Chadwick, Dennis P.
  • Becker, Heinz

Abstract

A belt casting system for casting metal such as aluminum and aluminum alloys includes a first carriage and a second carriage that together define a casting cavity. The second carriage may be supported by the first carriage. In some embodiments, the first carriage may include a support that engages the second carriage and controls a distance between the first carriage and the second carriage.

IPC Classes  ?

  • B22D 11/06 - Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
  • B22D 46/00 - Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
  1     2     3     ...     14        Next Page