Toyota Tsusho Corporation

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        Patent 154
        Trademark 27
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        World 113
        United States 61
        Canada 5
        Europe 2
Date
2025 (YTD) 15
2024 17
2023 23
2022 28
2021 26
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IPC Class
C30B 29/36 - Carbides 45
C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated 31
H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof 25
C30B 33/02 - Heat treatment 18
C30B 23/02 - Epitaxial-layer growth 16
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NICE Class
25 - Clothing; footwear; headgear 9
01 - Chemical and biological materials for industrial, scientific and agricultural use 8
09 - Scientific and electric apparatus and instruments 8
24 - Textiles and textile goods 5
06 - Common metals and ores; objects made of metal 4
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Status
Pending 27
Registered / In Force 154
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1.

AIRBAG AND METHOD FOR MANUFACTURING SAME

      
Application Number JP2024044739
Publication Number 2025/135065
Status In Force
Filing Date 2024-12-18
Publication Date 2025-06-26
Owner
  • TOYOTSU VEHITECS CO., LTD. (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
  • AUTOLIV JAPAN LTD. (Japan)
Inventor
  • Endo Kazuaki
  • Saito Hiroe
  • Shimizu Takayuki

Abstract

[Problem] In order to reduce the leakage of inflation gas from a sewn portion of an airbag, the application of a coating material to the sewn portion has been carried out. There are techniques for applying a coating material from one side or from both sides, but there are problems in that when applying the coating material to the opposite side of the initially applied side, the initially applied coating material adheres to a base or flows away. [Solution] Such problems can be prevented by making the viscosity of a binder applied initially to a sewn portion on one side of a base fabric higher than the viscosity of a binder applied subsequently to the sewn portion on the opposite side of the base fabric.

IPC Classes  ?

  • B60R 21/235 - Inflatable members characterised by their material

2.

METHOD FOR SUPPRESSING FORMATION OF STACKING FAULT, STRUCTURE PRODUCED BY THIS METHOD, AND METHOD FOR EVALUATING AFFECTED LAYER

      
Application Number 18840885
Status Pending
Filing Date 2022-12-28
First Publication Date 2025-06-12
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Toda, Kohei
  • Sasaki, Jun
  • Kojima, Kiyoshi

Abstract

The problem to be solved is to provide a new technology capable of suppressing the formation of stacking faults. The problem to be solved is to provide a new technology capable of suppressing stacking defects formed during epitaxial growth on a semiconductor substrate. The present invention is a method for suppressing formation of stacking faults, comprising a subsurface damaged layer removal step S10 of removing a subsurface damaged layer 11 of a semiconductor substrate 10, a crystal growth step S20 of performing crystal growth on a surface from which the subsurface damaged layer 11 is removed.

IPC Classes  ?

  • C30B 25/18 - Epitaxial-layer growth characterised by the substrate
  • C30B 23/00 - Single-crystal growth by condensing evaporated or sublimed materials
  • C30B 23/02 - Epitaxial-layer growth
  • C30B 25/16 - Controlling or regulating
  • H01L 21/3065 - Plasma etchingReactive-ion etching
  • H01L 21/66 - Testing or measuring during manufacture or treatment

3.

ANALYSIS SYSTEM, ANALYSIS METHOD, AND COMPUTER PROGRAM

      
Application Number JP2024040052
Publication Number 2025/105350
Status In Force
Filing Date 2024-11-12
Publication Date 2025-05-22
Owner
  • FLORA CORPORATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kreshchenko Anna
  • Seleznov Ivan
  • Takada Ryota
  • Sato Shunichi

Abstract

An analysis system (11) is provided with: a work data server (14) that acquires work data, the work data including drive records of one or more machines (20); a health data server (13) that acquires health data, the health data including data relating to one or more health factors for each of a plurality of workers; and an analysis server (12). The analysis server (12) executes: generation of analysis data using the work data and the health data, the analysis data including data indicating workloads of work using the one or more machines (20) and data indicating health states when the work was performed; calculation to obtain correlations between the workload and the health factors using the analysis data; and outputting of results of the calculation.

IPC Classes  ?

  • G16H 10/00 - ICT specially adapted for the handling or processing of patient-related medical or healthcare data

4.

METHOD FOR EVALUATING SUBSTRATE AND DEVICE FOR EVALUATING SUBSTRATE

      
Application Number JP2024031150
Publication Number 2025/057769
Status In Force
Filing Date 2024-08-30
Publication Date 2025-03-20
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • YGK CORPORATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Asakawa, Kazunobu
  • Nakura, Yoshinobu

Abstract

Provided is a technique for more suitably inspecting an anisotropic object in a substrate by using a laser light scattering method. For each measurement region on a substrate surface, scattered light is measured using an optical system in a first direction and a second direction with reference to the measurement region to obtain first measurement data and second measurement data, and the first measurement data and the second measurement data are combined to generate composite data.

IPC Classes  ?

  • G01N 21/956 - Inspecting patterns on the surface of objects
  • H01L 21/66 - Testing or measuring during manufacture or treatment

5.

METHOD FOR ESTIMATING APPROPRIATE PROCESS AMOUNT

      
Application Number JP2024031152
Publication Number 2025/057771
Status In Force
Filing Date 2024-08-30
Publication Date 2025-03-20
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Toda, Kohei
  • Dojima, Daichi

Abstract

Provided is a technique for estimating, on the basis of the intensity of scattered light scattered on a semiconductor substrate, an appropriate amount of process to be performed on the semiconductor substrate in order to obtain a semiconductor substrate satisfying a prescribed reference. The present invention comprises: a measurement step S20 for causing laser light to be incident on a target substrate, and acquiring an intensity measurement value of scattered light scattered on the target substrate; and an estimation step S70 for, using an estimation model created on the basis of a data set in which an intensity measurement value of scattered light scattered on a reference substrate, as measured by causing laser light to be incident on the reference substrate, is associated with a process amount required for a reference index in the reference substrate to satisfy a prescribed reference, estimating a process amount required for the reference index in the target substrate to satisfy the prescribed reference from the intensity measurement value of the scattered light in the target substrate obtained in the measurement step.

IPC Classes  ?

  • H01L 21/66 - Testing or measuring during manufacture or treatment
  • C30B 29/36 - Carbides
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof

6.

DROSS PROCESSING METHOD

      
Application Number JP2024032114
Publication Number 2025/057887
Status In Force
Filing Date 2024-09-06
Publication Date 2025-03-20
Owner
  • KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Yaokawa Jun
  • Hibi Kazuma
  • Minoura Takuma
  • Niki Daiki
  • Tsutsui Ryosaku

Abstract

Provided is a dross processing method that can efficiently recover Al (alloy) from an aluminum-based dross. The present invention is a dross processing method comprising a supply step for introducing, into a molten salt reservoir, dross that was produced on an Al-based molten metal, wherein a metal component and a non-metal component included in the dross are separated in the molten salt. The method may further comprise at least a recovery step for extracting the metal component. The molten salt is prepared, for example, by melting a chloride, and the temperature thereof is configured to be greater than or equal to the melting point of the metal component. The dross is added to the molten salt reservoir in, for example, a granular form. The dross is produced, for example, in a process for manufacturing a recycled Al base metal from scrap of an Al base material. The present invention makes it possible to efficiently recover the metal component, from which the non-metal component and impurity elements have been separated and removed.

IPC Classes  ?

  • C22B 7/00 - Working-up raw materials other than ores, e.g. scrap, to produce non-ferrous metals or compounds thereof
  • C22B 1/00 - Preliminary treatment of ores or scrap
  • C22B 21/00 - Obtaining aluminium

7.

METHOD FOR TREATING SiC SUBSTRATE, METHOD FOR REMOVING PROCESSING-AFFECTED LAYER OF SiC SUBSTRATE, AND METHOD FOR REDUCING SURFACE ROUGHNESS OF SiC SUBSTRATE

      
Application Number JP2024031151
Publication Number 2025/057770
Status In Force
Filing Date 2024-08-30
Publication Date 2025-03-20
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Toda, Kohei
  • Dojima, Daichi
  • Kakutani, Daichi

Abstract

To provide a new method for treating an SiC substrate. Provided is a method for treating an SiC substrate, the method comprising an annealing step S1 for heating an SiC substrate 1 inside a crucible 2 composed of SiC, wherein in the annealing step S1, the inside of the crucible 2 is held in an inert gas environment.

IPC Classes  ?

8.

METHOD FOR PROCESSING SiC SUBSTRATE, METHOD FOR REMOVING PROCESSING-AFFECTED LAYER OF SiC SUBSTRATE, AND METHOD FOR REDUCING SURFACE ROUGHNESS OF SiC SUBSTRATE

      
Application Number JP2024031153
Publication Number 2025/057772
Status In Force
Filing Date 2024-08-30
Publication Date 2025-03-20
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Toda, Kohei
  • Dojima, Daichi

Abstract

Provided is a novel method for processing a SiC substrate. Provided is a method for processing a SiC substrate, the method comprising: an annealing step S2 for heating a SiC substrate 1 in an inert gas environment; and an etching step S3 for etching the SiC substrate 1 that has undergone the annealing step S2 in an environment including a gas composed of one or both of a Si element and a C element.

IPC Classes  ?

9.

SEPARATION SYSTEM, SEPARATION METHOD, AND CONTROL PROGRAM

      
Application Number JP2024031819
Publication Number 2025/053201
Status In Force
Filing Date 2024-09-05
Publication Date 2025-03-13
Owner
  • TOYOTA METAL CO., LTD. (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
Inventor Nishimura Keisuke

Abstract

A separation system according to the present disclosure separates shredded materials generated by shredding a vehicle, and is provided with: a sieve installed on the upper side of a conveyance path of the shredded materials; a first suction device for sucking the shredded materials from the upper side of the sieve, and recovering the shredded materials passing through the sieve as first shredding residues; a blower for blowing air onto the shredded materials not recovered by the first suction device; and a second suction device for sucking the shredded materials blown up by the air from the blower from the upper side of the conveyance path, and recovering the shredded materials as second shredding residues.

IPC Classes  ?

  • B09B 5/00 - Operations not covered by a single other subclass or by a single other group in this subclass
  • B07B 4/04 - Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall in cascades
  • B07B 7/06 - Selective separation of solid materials carried by, or dispersed in, gas currents by impingement against sieves
  • B09B 3/35 - Shredding, crushing or cutting

10.

SEPARATION SYSTEM, SEPARATION METHOD, AND CONTROL PROGRAM

      
Application Number JP2024031820
Publication Number 2025/053202
Status In Force
Filing Date 2024-09-05
Publication Date 2025-03-13
Owner
  • TOYOTA METAL CO., LTD. (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
Inventor Nishimura Keisuke

Abstract

A separation system according to the present disclosure separates ASR (Automobile Shredder Residue) recovered from shredded materials generated by shredding a vehicle. The separation system is provided with: a first sieve that separates the ASR into a first ASR, which is ASR with a particle size less than a first particle size, and a second ASR, which is ASR with a particle size equal to or greater than the first particle size; a first dry specific gravity sorting device that performs dry specific gravity sorting on the first ASR to recover glass; a second dry specific gravity sorting device that performs dry specific gravity sorting on the second ASR to recover cured plastic; and a separation device that separates at least metals and organic components from the first ASR from which the glass has been recovered, and the second ASR from which the cured plastic has been recovered.

IPC Classes  ?

  • B09B 5/00 - Operations not covered by a single other subclass or by a single other group in this subclass
  • B07B 1/22 - Revolving drums
  • B07B 1/28 - Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting, or wobbling screens
  • B07B 13/08 - Grading or sorting solid materials by dry methods, not otherwise provided forSorting articles otherwise than by indirectly controlled devices according to weight
  • B09B 3/35 - Shredding, crushing or cutting

11.

SEPARATION SYSTEM, SEPARATION METHOD, AND CONTROL PROGRAM

      
Application Number JP2024031823
Publication Number 2025/053204
Status In Force
Filing Date 2024-09-05
Publication Date 2025-03-13
Owner
  • TOYOTA METAL CO., LTD. (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
Inventor Nishimura Keisuke

Abstract

A separation system according to the present disclosure separates ASR (Automobile Shredder Residue) recovered from shredded materials generated by shredding a vehicle. The separation system is provided with: a first sieve that separates the ASR into a first ASR, which is ASR with a particle size less than a first particle size, and a second ASR, which is ASR with a particle size equal to or greater than the first particle size; a first dry specific gravity sorting device that performs dry specific gravity sorting on the first ASR to recover glass; and a separation device that separates at least metals and organic components from the first ASR, from which the glass has been recovered, and the second ASR.

IPC Classes  ?

  • B09B 5/00 - Operations not covered by a single other subclass or by a single other group in this subclass
  • B07B 1/22 - Revolving drums
  • B07B 1/28 - Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting, or wobbling screens
  • B07B 13/08 - Grading or sorting solid materials by dry methods, not otherwise provided forSorting articles otherwise than by indirectly controlled devices according to weight
  • B09B 3/35 - Shredding, crushing or cutting

12.

FLOATING AND SINKING SELECTION DEVICE, SORTING SYSTEM, AND CONTROL PROGRAM

      
Application Number JP2024031824
Publication Number 2025/053205
Status In Force
Filing Date 2024-09-05
Publication Date 2025-03-13
Owner
  • TOYOTA METAL CO., LTD. (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
Inventor Nishimura Keisuke

Abstract

A floating and sinking selection device according to the present disclosure comprises: a water tank containing water; a charging port for charging crushed objects into the water tank; a water supply pipe that jets water from a jetting port positioned under the water inside the water tank; a guide that receives the water jetted from the jetting port of the water supply pipe under the water inside the water tank to generate a rising water flow in the water inside the water tank; a first discharge port provided on a side surface of the water tank; and a second discharge port provided at a bottom part of the water tank.

IPC Classes  ?

  • B03B 5/66 - Washing granular, powdered or lumpy materialsWet separating by hydraulic classifiers, e.g. of launder, tank, spiral or helical chute concentrator type of the hindered settling type
  • B03B 5/28 - Washing granular, powdered or lumpy materialsWet separating by sink-float separation
  • B03B 9/06 - General arrangement of separating plant, e.g. flow sheets specially adapted for refuse
  • B03B 13/00 - Control arrangements specially adapted for wet- separating apparatus or for dressing plant, using physical effects
  • B09B 3/35 - Shredding, crushing or cutting
  • B09B 101/05 - VehiclesVehicle parts

13.

SEPARATION SYSTEM, SEPARATION METHOD, AND CONTROL PROGRAM

      
Application Number JP2024031818
Publication Number 2025/053200
Status In Force
Filing Date 2024-09-05
Publication Date 2025-03-13
Owner
  • TOYOTA METAL CO., LTD. (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
Inventor Nishimura Keisuke

Abstract

A separation system according to the present disclosure separates ASR (Automobile Shredder Residue) recovered from shredded materials generated by shredding a vehicle. The separation system is provided with: a first sieve that separates the ASR into a first ASR, which is ASR with a particle size less than a first particle size, and a second ASR, which is ASR with a particle size equal to or greater than the first particle size; a first dry specific gravity sorting device that performs dry specific gravity sorting on the first ASR to recover glass; a shredding device that shreds the second ASR; and a separation device that separates at least metals and organic components from the first ASR from which the glass has been recovered, and the second ASR shredded by the shredding device.

IPC Classes  ?

  • B09B 5/00 - Operations not covered by a single other subclass or by a single other group in this subclass
  • B07B 1/22 - Revolving drums
  • B07B 1/28 - Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting, or wobbling screens
  • B07B 13/08 - Grading or sorting solid materials by dry methods, not otherwise provided forSorting articles otherwise than by indirectly controlled devices according to weight
  • B09B 3/35 - Shredding, crushing or cutting

14.

METHOD FOR REDUCING STACKING FAULTS IN SILICON CARBIDE, AND STRUCTURE CREATED BY MEANS OF SAID METHOD

      
Application Number 18698011
Status Pending
Filing Date 2022-09-26
First Publication Date 2025-02-13
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Toda, Kohei
  • Sasaki, Jun
  • Kojima, Kiyoshi

Abstract

An object of the present invention is to provide a novel technique for reducing stacking faults SF in silicon carbide. Another object of the present invention is to provide a novel technique capable of reducing the stacking faults SF under a small number of growth conditions. An object of the present invention is to provide a novel technique for reducing stacking faults SF in silicon carbide. Another object of the present invention is to provide a novel technique capable of reducing the stacking faults SF under a small number of growth conditions. The present invention is a method for reducing stacking faults in silicon carbide including a growth step S10 of growing an epitaxial layer 20 on a bulk layer 10 of silicon carbide having stacking faults SF under a SiC—C equilibrium vapor pressure environment.

IPC Classes  ?

  • C30B 29/36 - Carbides
  • C23C 16/32 - Carbides
  • C30B 25/20 - Epitaxial-layer growth characterised by the substrate the substrate being of the same materials as the epitaxial layer
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • H01L 29/16 - Semiconductor bodies characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic System in uncombined form

15.

SENSOR-EQUIPPED BOLT AND FASTENING METHOD

      
Application Number JP2024026443
Publication Number 2025/023273
Status In Force
Filing Date 2024-07-24
Publication Date 2025-01-30
Owner
  • UNYTITE SYSTEMS CORPORATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
  • SMK CORPORATION (Japan)
Inventor
  • Inoue, Fumihisa
  • Hatada, Yutaka
  • Miyata, Katsuji
  • Sakuma, Toshiyuki
  • Komuro, Masaji
  • Fujikawa, Hiroshi
  • Nishiwaki, Masanori
  • Nozaki, Mitsugu
  • Machida, Yusuke
  • Ogasawara, Masayuki

Abstract

A sensor-equipped bolt (200A, 200B) which is used for fastening an object comprises: a bolt shaft (211A, 211B) that includes a threaded portion (211Aa, 211Ba, 211Bb) where threading is formed and a non-threaded portion (211Ab, 211Bc) where threading is not formed; and a sensor (220A, 220B) that is attached to the bolt shaft and detects deformation of the bolt shaft. The bolt shaft includes, in the outer circumferential surface of the non-threaded portion, a recess (213Aa, 213Ba) that is recessed from the outer circumferential surface of the non-threaded portion and accommodates the sensor. The cross-sectional area of the bolt shaft at the position of the recess is equal to or greater than the effective cross-sectional area of the bolt shaft at the threaded portion.

IPC Classes  ?

  • G01L 5/00 - Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
  • F16B 31/02 - Screwed connections specially modified in view of tensile loadBreak-bolts for indicating or limiting tensile load

16.

NONWOVEN FABRIC USED FOR FOAMED ARTICLE REINFORCING MATERIAL, FOAMED ARTICLE REINFORCING MATERIAL, AND METHOD FOR PRODUCING NONWOVEN FABRIC USED FOR FOAMED ARTICLE REINFORCING MATERIAL

      
Application Number 18700267
Status Pending
Filing Date 2022-10-07
First Publication Date 2024-12-19
Owner
  • AETEC-ALPHA CO., LTD. (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
  • TOYOTSU VEHITECS CO., LTD (Japan)
Inventor Iwata, Kouji

Abstract

A nonwoven fabric used for a foamed article reinforcing material to be bonded to a foamed material to reinforce the foamed article is a single-layer material in which stacked layers of a web are bonded together, has a thickness of 1 to 8 mm under a load of 7 g/cm2, and has a delamination strength of 0.05 to 2.45 N/cm. The delamination strength is a value of the pulling force required to peel the bonded layers of the web apart.

IPC Classes  ?

  • B32B 5/24 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by the presence of two or more layers which comprise fibres, filaments, granules, or powder, or are foamed or specifically porous one layer being a fibrous or filamentary layer
  • B32B 5/02 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments
  • B32B 38/00 - Ancillary operations in connection with laminating processes
  • B32B 41/00 - Arrangements for controlling or monitoring lamination processesSafety arrangements

17.

METHOD FOR IMPROVING DOPANT ACTIVATION RATE AND STRUCTURE CREATED BY MEANS OF SAID METHOD

      
Application Number 18698013
Status Pending
Filing Date 2022-09-26
First Publication Date 2024-12-05
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Kojima, Kiyoshi

Abstract

An object of the present invention is to provide a novel technique for improving an activation rate of dopant of an epitaxial layer. Another object of the present invention is to provide a novel technique for suppressing variation in activation rate of dopant in the epitaxial layer. An object of the present invention is to provide a novel technique for improving an activation rate of dopant of an epitaxial layer. Another object of the present invention is to provide a novel technique for suppressing variation in activation rate of dopant in the epitaxial layer. The present invention is a method for improving the activation rate of dopant of an epitaxial layer 20, including a growth step S10 of growing the epitaxial layer 20 having the dopant on a bulk layer 10 under an equilibrium vapor pressure environment.

IPC Classes  ?

  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • H01L 21/265 - Bombardment with wave or particle radiation with high-energy radiation producing ion implantation

18.

METHOD FOR ACHIEVING UNIFORM CARRIER CONCENTRATION IN EPITAXIAL LAYER, AND STRUCTURE CREATED BY MEANS OF SAID METHOD

      
Application Number 18698014
Status Pending
Filing Date 2022-09-26
First Publication Date 2024-12-05
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Toda, Kohei
  • Sasaki, Jun
  • Kojima, Kiyoshi

Abstract

An object of the present invention is to provide a novel technique for uniformizing a carrier concentration of an epitaxial layer. An object of the present invention is to provide a novel technique for uniformizing a carrier concentration of an epitaxial layer. The present invention is a method for uniformizing the carrier concentration of an epitaxial layer, the method including a growth step S10 of growing the epitaxial layer 20 under an equilibrium vapor pressure environment on the bulk layer 10. As described above, including the growth step S10 of growing the epitaxial layer 20 under an equilibrium vapor pressure environment can suppress the variation in the carrier concentration in the epitaxial layer 20.

IPC Classes  ?

  • H01L 29/16 - Semiconductor bodies characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic System in uncombined form
  • C30B 23/00 - Single-crystal growth by condensing evaporated or sublimed materials
  • C30B 23/02 - Epitaxial-layer growth
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • H01L 21/66 - Testing or measuring during manufacture or treatment

19.

METAL RECOVERY APPARATUS AND METAL RECOVERY METHOD

      
Application Number 18294199
Status Pending
Filing Date 2022-08-04
First Publication Date 2024-10-17
Owner
  • KYUSHU UNIVERSITY, NATIONAL UNIVERSITY CORPORATION (Japan)
  • PRIME PLANET ENERGY & SOLUTIONS, INC. (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
Inventor
  • Goto, Masahiro
  • Hanada, Takafumi

Abstract

A metal recovery apparatus including a leaching unit that directly leaches a metal element contained in a composition into a hydrophobic deep eutectic solvent and a recovery unit that separates and recovers the metal element from the deep eutectic solvent, wherein the metal element-containing composition is solid at 25° C. and does not contain an inorganic acid, the metal element is a metal, a metal compound, or metal ions, and the deep eutectic solvent does not contain an inorganic acid.

IPC Classes  ?

  • C22B 3/02 - Apparatus therefor
  • C22B 3/00 - Extraction of metal compounds from ores or concentrates by wet processes
  • C22B 3/16 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in organic solutions
  • C22B 3/20 - Treatment or purification of solutions, e.g. obtained by leaching
  • C22B 11/00 - Obtaining noble metals
  • C22B 26/12 - Obtaining lithium

20.

NONWOVEN FABRIC USED IN REINFORCING MATERIAL FOR FOAM-MOLDED ARTICLE, MULTILAYER STRUCTURAL MEMBER CONTAINING NONWOVEN FABRIC, REINFORCING MATERIAL FOR FOAM-MOLDED ARTICLE, AND METHOD FOR PRODUCING NONWOVEN FABRIC USED IN REINFORCING MATERIAL FOR FOAM-MOLDED ARTICLE

      
Application Number JP2023029115
Publication Number 2024/214317
Status In Force
Filing Date 2023-08-09
Publication Date 2024-10-17
Owner
  • AETEC-ALPHA CO, LTD. (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
  • TOYOTSU VEHITECS CO., LTD. (Japan)
Inventor Iwata Kouji

Abstract

In the present invention, a nonwoven fabric used in a reinforcing material 10 for a foam-molded article joined to a foam-molded member in order to reinforce the foam-molded article is a single-layer member in which staple fibers of a web in which webs formed from the stable fibers are folded over and laminated are joined together using a needle punch. The nonwoven fabric has a thickness of 2 to 7.5 mm at a 7 g/cm2load, an apparent density of 0.02 to 0.05 g/m2, and an interlayer peeling strength of 0.05 to 2.45 N/cm. The interlayer peeling strength is a value indicating the tensile force required to cause the joined webs to peel apart from each other.

IPC Classes  ?

  • D04H 1/498 - Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
  • B29C 39/10 - Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressureApparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. casting around inserts or for coating articles
  • B32B 5/06 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments characterised by a fibrous layer needled to another layer, e.g. of fibres, of paper
  • D04H 1/541 - Composite fibres e.g. sheath-core, sea-island or side-by-sideMixed fibres

21.

METHOD FOR MEASURING ETCHING AMOUNT, AND MEASUREMENT SYSTEM THEREFOR

      
Application Number 18261621
Status Pending
Filing Date 2022-01-07
First Publication Date 2024-10-03
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Kojima, Kiyoshi

Abstract

The present invention addresses the problem of providing a novel technology for measuring an etching amount in heat treatment in which growth and etching proceed simultaneously. The present invention includes: a first substrate thickness measuring step S10 for measuring the thickness 10D of a to-be-heat-treated semiconductor substrate 10; a second substrate thickness measuring step S20 for measuring the thickness 20D of a heat-treated semiconductor substrate 20; a growth layer thickness measuring step S30 for measuring the thickness 21D of a growth layer 21 which has gone through crystal growth by heat treatment; and an etching amount calculating step S40 for calculating the etching amount ED on the basis of the thickness 10D of the to-be-heat-treated semiconductor substrate 10, the thickness 20D of the heat-treated semiconductor substrate 20, and the thickness 21D of the growth layer 21.

IPC Classes  ?

  • G01B 11/06 - Measuring arrangements characterised by the use of optical techniques for measuring length, width, or thickness for measuring thickness
  • C30B 33/02 - Heat treatment
  • C30B 33/08 - Etching
  • G01N 21/35 - Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light
  • G01N 21/3563 - Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light for analysing solidsPreparation of samples therefor
  • G01N 21/65 - Raman scattering

22.

CU RECOVERY METHOD

      
Application Number JP2024006684
Publication Number 2024/181328
Status In Force
Filing Date 2024-02-26
Publication Date 2024-09-06
Owner TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Minoura Takuma
  • Yaokawa Jun
  • Hibi Kazuma
  • Matsumoto Nobuhiko
  • Arakawa Rie
  • Takano Wataru
  • Tsutsui Ryosaku

Abstract

Provided is a method which makes it possible to efficiently recover Cu from a recyclable material such as a scrap. The present invention is a Cu recovery method including a treatment step for putting a recyclable material in which an Al-based material and a Cu-based bacterial are mixed together into a molten salt formed on an Al-based molten metal. By adjusting the concentration of Mg contained in the Al-based molten metal to 0.2 mass% or less, Cu can be efficiently dissolved in the Al-based molten metal and thereby can be recovered. The recyclable material comprises, for example, a piece material obtained by cutting a heat exchanger or the like. As the molten salt, for example, a mixed salt comprising sodium chloride and potassium chloride can be used. Cu may be precipitated and recovered from the Al-based molten metal after the treatment step, or the Al-based molten metal may be used without any modification as a recycled Al alloy or a raw material for the recycled Al alloy.

IPC Classes  ?

  • C22B 15/00 - Obtaining copper
  • C22B 1/00 - Preliminary treatment of ores or scrap
  • C22B 7/00 - Working-up raw materials other than ores, e.g. scrap, to produce non-ferrous metals or compounds thereof
  • C22B 9/10 - General processes of refining or remelting of metalsApparatus for electroslag or arc remelting of metals with refining or fluxing agentsUse of materials therefor
  • C22B 21/00 - Obtaining aluminium

23.

CU RECOVERY METHOD

      
Application Number JP2024006686
Publication Number 2024/181329
Status In Force
Filing Date 2024-02-26
Publication Date 2024-09-06
Owner
  • KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Minoura Takuma
  • Yaokawa Jun
  • Hibi Kazuma
  • Matsumoto Nobuhiko
  • Arakawa Rie
  • Takano Wataru
  • Tsutsui Ryosaku

Abstract

The present invention provides a method that makes it possible to efficiently recover Cu from a recycling raw material such as scrap. The present invention is a Cu recovery method comprising a processing step for introducing a recycling raw material, in which an Al base material and a Cu base material are mixed, into a molten salt formed on an Al-based molten metal. When Ca included in the Al-based molten metal is not more than 0.3 mass%, Cu efficiently melts into the Al-based molten metal and can be recovered. The recycling raw material comprises, for example, pieces of material obtained by cutting a heat exchanger or the like. For example, a mixed salt of sodium chloride and potassium chloride can be used as the molten salt. Cu may be extracted and recovered from the Al-based molten metal after the processing step, or the Al-based molten metal may be used as is, as a recycled Al alloy or as raw material thereof.

IPC Classes  ?

  • C22B 15/00 - Obtaining copper
  • C22B 1/00 - Preliminary treatment of ores or scrap
  • C22B 7/00 - Working-up raw materials other than ores, e.g. scrap, to produce non-ferrous metals or compounds thereof
  • C22B 9/10 - General processes of refining or remelting of metalsApparatus for electroslag or arc remelting of metals with refining or fluxing agentsUse of materials therefor
  • C22B 21/00 - Obtaining aluminium

24.

METHOD FOR EVALUATING WORK-MODIFIED LAYER, AND METHOD OF MANUFACTURING SEMICONDUCTOR SINGLE CRYSTAL SUBSTRATE

      
Application Number 18262167
Status Pending
Filing Date 2022-01-14
First Publication Date 2024-07-18
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • YGK CORPORATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Nakura, Yoshinobu
  • Asakawa, Kazunobu
  • Kojima, Kiyoshi

Abstract

An object of the present invention is to provide a novel technique capable of evaluating a subsurface damaged layer without destroying a semiconductor single crystal. As means for solving this object, the present invention causing a laser light to be incident from a surface of a semiconductor single crystal substrate to evaluate the subsurface damaged layer of the semiconductor single crystal substrate based on an intensity of a scattered light which is scattered inside the semiconductor single crystal substrate.

IPC Classes  ?

  • G01N 21/95 - Investigating the presence of flaws, defects or contamination characterised by the material or shape of the object to be examined
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • H01L 21/66 - Testing or measuring during manufacture or treatment

25.

TOYOMESH

      
Application Number 019003141
Status Registered
Filing Date 2024-03-22
Registration Date 2024-08-15
Owner Toyota Tsusho Corporation (Japan)
NICE Classes  ? 24 - Textiles and textile goods

Goods & Services

Woven fabrics, other than edging ribbons for Tatami mats; Mesh-woven fabrics.

26.

TOYOMESH

      
Application Number 019003176
Status Registered
Filing Date 2024-03-22
Registration Date 2024-08-13
Owner Toyota Tsusho Corporation (Japan)
NICE Classes  ? 24 - Textiles and textile goods

Goods & Services

Woven fabrics, other than edging ribbons for Tatami mats; Mesh-woven fabrics.

27.

METHOD FOR MANUFACTURING ALUMINUM SUBSTRATE

      
Application Number JP2023027661
Publication Number 2024/053275
Status In Force
Filing Date 2023-07-27
Publication Date 2024-03-14
Owner
  • KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Yaokawa Jun
  • Minoura Takuma
  • Hibi Kazuma
  • Takano Wataru
  • Takasu Shunsuke

Abstract

Provided is a manufacturing method by which Al-based particles can be efficiently or easily obtained. According to the present invention, a particle-dispersed molten salt (an example of an Al substrate), in which Al-based particles (liquid phase) are dispersed in a molten salt, can be obtained by bringing an Al-based foil into contact with a molten salt. Through the particle-dispersed molten salt, for example, Al-based powder (an example of the Al substrate) comprising Al-based particles (solid phase) can be efficiently or easily obtained. By sorting the Al-based particle group, an Al-based powder with a desired particle size distribution may be obtained. The Al-based foil has a thickness of, for example, at most 0.5 mm, and even 0.1 mm. Preferably, the Al-based foil is supplied to a molten salt in the form of chopped foil pieces. Accordingly, it is possible to easily obtain Al-based powder having a particle size distribution including fine particles. For example, it is preferable that a mixed salt containing NaCl and KCl be used as the molten salt.

IPC Classes  ?

  • B22F 9/00 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor
  • B22F 9/04 - Making metallic powder or suspensions thereofApparatus or devices specially adapted therefor using physical processes starting from solid material, e.g. by crushing, grinding or milling
  • C22B 21/00 - Obtaining aluminium

28.

METHOD FOR RECYCLING HYDROPHOBIC DEEP EUTECTIC SOLVENT AND NICKEL LEACHING METHOD

      
Application Number 18453728
Status Pending
Filing Date 2023-08-22
First Publication Date 2024-03-07
Owner
  • Prime Planet Energy & Solutions, Inc. (Japan)
  • KYUSHU UNIVERSITY, NATIONAL UNIVERSITY CORPORATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
Inventor
  • Yamamoto, Yuji
  • Goto, Masahiro
  • Hanada, Takafumi
  • Moriyama, Takeru
  • Procter, Momoko

Abstract

Provided is a method for enabling recovery of metal element leaching capacity of a deep eutectic solvent used for leaching a metal element from an ore containing the metal element. A method for recycling a hydrophobic deep eutectic solvent disclosed here includes: preparing a hydrophobic deep eutectic solvent used for leaching a metal element from an ore containing the metal element; and bringing the hydrophobic deep eutectic solvent and hydrochloric acid into contact with each other. In the hydrophobic deep eutectic solvent, a hydrogen bond donor is a carboxy group-containing compound, and a hydrogen bond acceptor is chloride salt. The amount of use of the hydrochloric acid is such that hydrogen chloride is 1 mole or more with respect to 1 mole of the hydrogen bond acceptor.

IPC Classes  ?

  • C09K 13/00 - Etching, surface-brightening or pickling compositions
  • C01G 53/10 - Sulfates
  • C22B 3/00 - Extraction of metal compounds from ores or concentrates by wet processes
  • C22B 3/04 - Extraction of metal compounds from ores or concentrates by wet processes by leaching
  • C22B 3/10 - Hydrochloric acid
  • C22B 3/14 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in inorganic alkaline solutions containing ammonia or ammonium salts
  • C22B 3/16 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in organic solutions

29.

METHOD AND SYSTEM FOR EVALUATING WORK-AFFECTED LAYER

      
Application Number 18261101
Status Pending
Filing Date 2022-12-09
First Publication Date 2024-02-29
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • YGK CORPORATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Asakawa, Kazunobu

Abstract

An object of the present invention is to provide a novel technology capable of evaluating a subsurface damaged layer without destroying a semiconductor substrate. As means for solving this object, the present invention includes a measurement step of causing laser light having penetration characteristics to be incident from a surface of a semiconductor substrate having a subsurface damaged layer under the surface and measuring an intensity of scattered light scattered under the surface, and an evaluation step of evaluating the subsurface damaged layer on the basis of the intensity of the scattered light obtained in the measurement step.

IPC Classes  ?

  • G01N 21/95 - Investigating the presence of flaws, defects or contamination characterised by the material or shape of the object to be examined
  • H01L 21/66 - Testing or measuring during manufacture or treatment

30.

METHOD FOR SUPPRESSING VARIATION IN LIGHT EMISSION INTENSITY OF BACKGROUND IN PHOTOLUMINESCENCE MEASUREMENT, AND EVALUATION METHOD FOR SEMICONDUCTOR SUBSTRATE

      
Application Number JP2023027947
Publication Number 2024/034448
Status In Force
Filing Date 2023-07-31
Publication Date 2024-02-15
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Toda, Kohei
  • Maki, Mizuho

Abstract

The present invention addresses the problem of providing a novel technique capable of suppressing variation in light emission intensity of a background in photoluminescence measurement. The present invention is a method for suppressing variation in light emission intensity of a background in photoluminescence measurement, the method including: a process-modified layer removal step S10 for removing at least a portion of a process-modified layer 11 present on a semiconductor substrate 10; and a photoluminescence measurement step S30 for acquiring distribution information about crystal defects of the semiconductor substrate 10 by photoluminescence measurement.

IPC Classes  ?

  • H01L 21/66 - Testing or measuring during manufacture or treatment
  • H01L 21/304 - Mechanical treatment, e.g. grinding, polishing, cutting

31.

Method of using sic container

      
Application Number 18380897
Grant Number 12320030
Status In Force
Filing Date 2023-10-17
First Publication Date 2024-02-08
Grant Date 2025-06-03
Owner TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Kutsuma, Yasunori
  • Ashida, Koji
  • Hashimoto, Ryo

Abstract

Disclosed is a method for using a SiC container (3) in which Si vapor and C vapor are generated in the internal space during the heat treatment. The SiC container may be heated in Si atmosphere to grow an epitaxial layer of single crystalline SiC on the underlying substrate housed in the internal space. The SiC container may be heated in a TaC container of a material including TaC supplemented with a source of Si to grow an epitaxial layer of single crystalline SiC on the underlying substrate housed in the internal space.

IPC Classes  ?

  • C30B 29/36 - Carbides
  • C30B 23/02 - Epitaxial-layer growth
  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof

32.

HEAT TREATMENT ENVIRONMENT EVALUATION METHOD AND SILICON CARBIDE SUBSTRATE

      
Application Number 18250710
Status Pending
Filing Date 2021-10-27
First Publication Date 2024-01-18
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi

Abstract

An object of the present invention is to provide a novel technique for evaluating a heat treatment environment. The present invention is a method for evaluating a heat treatment environment, the method comprising an image acquisition step of acquiring an image by making an electron beam incident at an incident angle inclined with respect to a normal line of a {0001} plane of a heat-treated silicon carbide substrate and an environment evaluation step of evaluating a heat treatment environment of the silicon carbide substrate on a basis of on contrast information of the image.

IPC Classes  ?

  • G06T 7/00 - Image analysis
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • H01L 21/04 - Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer

33.

EVALUATION METHOD FOR SILICON CARBIDE SUBSTRATES

      
Application Number 18251124
Status Pending
Filing Date 2021-10-27
First Publication Date 2023-12-21
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi

Abstract

An object of the present invention is to provide a novel evaluation method suitable for evaluating a SiC substrate having a large diameter. An object of the present invention is to provide a novel evaluation method suitable for evaluating a SiC substrate having a large diameter. The present invention is a method for evaluating a silicon carbide substrate, the method comprising an image acquisition step of acquiring an image by making an electron beam incident at an incident angle inclined with respect to a normal line of a {0001} plane of a silicon carbide substrate, wherein the incident angle is 10° or less.

IPC Classes  ?

  • H01L 21/66 - Testing or measuring during manufacture or treatment
  • H01L 29/16 - Semiconductor bodies characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic System in uncombined form

34.

METHOD FOR PRODUCING ALUMINUM NITRIDE SUBSTRATE, ALUMINUM NITRIDE SUBSTRATE, AND METHOD FOR SUPPRESSING INTRODUCTION OF DISLOCATION INTO ALUMINUM NITRIDE GROWTH LAYER

      
Application Number 17919174
Status Pending
Filing Date 2021-03-30
First Publication Date 2023-12-07
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Murakawa, Taku
  • Matsubara, Moeko
  • Nishio, Yoshitaka

Abstract

A problem addressed by the present invention is to provide a novel technique with which is possible to suppress the introduction of dislocation into a growth layer. The present invention, which solves the above problem, is a method for producing an aluminum nitride substrate, the method including a processing step for removing part of silicon carbide substrate and forming a pattern that includes a minor angle, and a crystal growth step for forming an aluminum nitride growth layer on the silicon carbide substrate on which the patter has been formed. The present invention is also a method for suppressing the introduction of dislocation into the aluminum nitride growth layer, the method including a processing step for removing part of the silicon carbide substrate and forming a pattern that includes a minor angle before forming a growth layer on a base substrate.

IPC Classes  ?

35.

METHOD FOR MANUFACTURING ALUMINUM NITRIDE SUBSTRATE, ALUMINUM NITRIDE SUBSTRATE, AND METHOD FOR FORMING ALUMINUM NITRIDE LAYER

      
Application Number 17996189
Status Pending
Filing Date 2021-03-30
First Publication Date 2023-09-28
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Matsubara, Moeko
  • Nishio, Yoshitaka

Abstract

An object of the present invention is to provide a novel technique capable of manufacturing a large-diameter AlN substrate. An object of the present invention is to provide a novel technique capable of manufacturing a large-diameter AlN substrate. The present invention is a method for manufacturing an AlN substrate, including a crystal growth step S30 of forming an AlN layer 20 on a SiC underlying substrate 10 having through holes 11. In addition, the present invention is a method for forming an AlN layer including the through hole formation step S20 of forming the through holes 11 in the SiC underlying substrate 10 before forming the AlN layer 20 on the SiC underlying substrate 10.

IPC Classes  ?

  • C30B 23/02 - Epitaxial-layer growth
  • C30B 29/40 - AIIIBV compounds
  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof

36.

METHOD FOR SUPPRESSING FORMATION OF STACKING FAULT, STRUCTURE PRODUCED BY THIS METHOD, AND METHOD FOR EVALUATING AFFECTED LAYER

      
Application Number JP2022048627
Publication Number 2023/162472
Status In Force
Filing Date 2022-12-28
Publication Date 2023-08-31
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Toda, Kohei
  • Sasaki, Jun
  • Kojima, Kiyoshi

Abstract

A problem addressed by the present invention is to provide a novel technology with which it is possible to suppress the formation of stacking fault. The present invention also addresses the problem of providing novel technology with which it is possible to suppress stacking fault that is formed during epitaxial growth on a semiconductor substrate. The present invention provides a method for suppressing the formation of stacking fault, the method comprising: an affected layer removal step S10 in which an affected layer 11 of a semiconductor substrate 10 is removed; and a crystal growth step S20 in which crystal growth is performed on the surface from which the affected layer 11 has been removed.

IPC Classes  ?

  • C30B 29/36 - Carbides
  • C30B 25/18 - Epitaxial-layer growth characterised by the substrate
  • H01L 21/304 - Mechanical treatment, e.g. grinding, polishing, cutting
  • H01L 21/66 - Testing or measuring during manufacture or treatment

37.

METHOD FOR LEACHING NICKEL FROM NICKEL ORE AND METHOD FOR PRODUCING NICKEL SULFATE

      
Application Number 18166072
Status Pending
Filing Date 2023-02-08
First Publication Date 2023-08-17
Owner
  • PRIME PLANET ENERGY & SOLUTIONS, INC. (Japan)
  • KYUSHU UNIVERSITY, NATIONAL UNIVERSITY CORPORATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
Inventor
  • Yamamoto, Yuji
  • Goto, Masahiro
  • Hanada, Takafumi
  • Moriyama, Takeru
  • Ohsawa, Ryosuke

Abstract

Provided is a method for leaching nickel from a nickel oxide ore that enables a nickel sulfate production method which is easily carried out with a small amount of waste generation. The method for leaching nickel into an organic phase disclosed here includes the step of bringing a nickel ore into contact with an organic phase. The organic phase contains a hydrophobic deep eutectic solvent including a hydrogen bond donor and a hydrogen bond acceptor, and an organic acid. The hydrogen bond donor is an acidic hydrogen bond donor. The organic acid is a strong acid.

IPC Classes  ?

  • C01G 53/00 - Compounds of nickel
  • C01G 53/10 - Sulfates
  • C22B 3/16 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in organic solutions

38.

PET MANAGEMENT SYSTEM

      
Application Number JP2023004178
Publication Number 2023/153439
Status In Force
Filing Date 2023-02-08
Publication Date 2023-08-17
Owner TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Shiraishi Yoshihiro
  • Wakabayashi Yuichi
  • Maeda Sadatoshi
  • Matsushita Kojiro

Abstract

This pet management system (1, 100, 200, 300) is provided with a wearable device (3) to be worn by a pet (2) and a management device (4) configured to be communicable with the wearable device (3). The wearable device (3) is provided with sensors (11, 12) for detecting an acceleration and/or an angular velocity, and the wearable device (3) or the management device (4) is provided with an itching behavior analysis unit (14, 214) for generating itching behavior data (13b) representing an itch-related behavior of the pet (2) by analyzing data (13a, 232f) detected by the sensors (11, 12). The management device (4) is provided with a management data storage unit (32, 232) for storing itching behavior data (32a) and a display unit (23) for displaying the itching behavior data (32a) stored in the management data storage unit (32).

IPC Classes  ?

  • A01K 29/00 - Other apparatus for animal husbandry

39.

Aluminum nitride substrate manufacturing method, aluminum nitride substrate, and method of removing strain layer introduced into aluminum nitride substrate by laser processing

      
Application Number 17996198
Grant Number 12325936
Status In Force
Filing Date 2021-03-30
First Publication Date 2023-07-06
Grant Date 2025-06-10
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Matsubara, Moeko
  • Nishio, Yoshitaka

Abstract

The problem to be solved by the present invention is to provide a novel technique that can remove a strained layer introduced into an aluminum nitride substrate. In order to solve this problem, the present aluminum nitride substrate manufacturing method involves a strained layer removal step for removing a strained layer in an aluminum nitride substrate by heat treatment of the aluminum nitride substrate in a nitrogen atmosphere. In this way, the present invention can remove a strained layer that has been introduced into an aluminum nitride substrate.

IPC Classes  ?

  • C30B 33/02 - Heat treatment
  • B23K 26/382 - Removing material by boring or cutting by boring
  • B23K 26/402 - Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
  • B23K 103/00 - Materials to be soldered, welded or cut
  • C30B 29/40 - AIIIBV compounds
  • C30B 33/04 - After-treatment of single crystals or homogeneous polycrystalline material with defined structure using electric or magnetic fields or particle radiation
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof

40.

METHOD FOR PRODUCING SEMICONDUCTOR SUBSTRATE, SEMICONDUCTOR SUBSTRATE, AND METHOD FOR PREVENTING CRACK OCCURRENCE IN GROWTH LAYER

      
Application Number 17996091
Status Pending
Filing Date 2021-03-30
First Publication Date 2023-06-29
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi

Abstract

An object of the present invention is to provide a novel technique capable of suppressing the occurrence of cracks in the growth layer. An object of the present invention is to provide a novel technique capable of suppressing the occurrence of cracks in the growth layer. The present invention is a method for manufacturing a semiconductor substrate, which includes: an embrittlement processing step S10 of reducing strength of an underlying substrate 10; and a crystal growth step S20 of forming the growth layer 20 on the underlying substrate 10. In addition, the present invention is a method for suppressing the occurrence of cracks in the growth layer 20, and this method includes an embrittlement processing step S10 of reducing the strength of the underlying substrate 10 before forming the growth layer 20 on the underlying substrate 10.

IPC Classes  ?

  • C30B 23/02 - Epitaxial-layer growth
  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • C30B 29/40 - AIIIBV compounds
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof

41.

Method for manufacturing a semiconductor substrate by forming a growth layer on an underlying substrate having through holes

      
Application Number 17996184
Grant Number 12385158
Status In Force
Filing Date 2021-03-30
First Publication Date 2023-06-22
Grant Date 2025-08-12
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi

Abstract

An object of the present invention is to provide a novel technique capable of manufacturing a large-diameter semiconductor substrate. The present invention is a method for manufacturing a semiconductor substrate including a crystal growth step S30 of forming a growth layer 20 on an underlying substrate 10 having through holes 11. In addition, the present invention is a method for forming a growth layer 20 including the through hole formation step S10 of forming through holes 11 in the underlying substrate 10 before forming the growth layer 20 on a surface of the underlying substrate 10.

IPC Classes  ?

  • C30B 23/04 - Pattern deposit, e.g. by using masks
  • C30B 23/02 - Epitaxial-layer growth
  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • C30B 29/40 - AIIIBV compounds
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof

42.

Silicon carbide substrate manufacturing method, silicon carbide substrate, and method of removing strain layer introduced into silicon carbide substrate by laser processing

      
Application Number 17996193
Grant Number 12255073
Status In Force
Filing Date 2021-03-30
First Publication Date 2023-06-22
Grant Date 2025-03-18
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi

Abstract

The problem to addressed by the present invention is that of providing a novel technique that can remove a strained layer introduced into a silicon carbide substrate by laser processing. The present silicon carbide substrate manufacturing method involves a processing step for performing laser processing to remove part of a silicon carbide substrate by irradiating the silicon carbide substrate with a laser, and a strained layer removal step for removing a strained layer that was introduced in the silicon carbide substrate by the aforementioned processing step involving heat treatment of the silicon carbide substrate. In this way, the present invention, which is a method of removing a strained layer introduced into a silicon carbide substrate by laser processing, involves a strained layer removal step for heat treating the silicon carbide substrate.

IPC Classes  ?

  • H01L 21/3065 - Plasma etchingReactive-ion etching
  • H01L 21/268 - Bombardment with wave or particle radiation with high-energy radiation using electromagnetic radiation, e.g. laser radiation

43.

METHOD FOR PRODUCING ALUMINUM NITRIDE SUBSTRATE, ALUMINUM NITRIDE SUBSTRATE, AND METHOD FOR SUPPRESSING OCCURRENCE OF CRACKS IN ALUMINUM NITRIDE LAYER

      
Application Number 17996063
Status Pending
Filing Date 2021-03-30
First Publication Date 2023-06-22
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Murakawa, Taku
  • Matsubara, Moeko
  • Nishio, Yoshitaka

Abstract

An object of the present invention is to provide a novel technique capable of suppressing the occurrence of cracks in an AlN layer. An object of the present invention is to provide a novel technique capable of suppressing the occurrence of cracks in an AlN layer. The present invention is a method for manufacturing an AlN substrate, the method including: an embrittlement processing step S10 of reducing strength of a SiC underlying substrate 10; and a crystal growth step S20 of forming an AlN layer 20 on the SiC underlying substrate 10. In addition, the present invention is a method for suppressing the occurrence of cracks in the AlN layer 20, the method including the embrittlement processing step S10 of reducing the strength of the SiC underlying substrate 10 before forming the AlN layer 20 on the SiC underlying substrate 10.

IPC Classes  ?

  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H01L 23/00 - Details of semiconductor or other solid state devices
  • H01L 29/16 - Semiconductor bodies characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic System in uncombined form
  • H01L 29/20 - Semiconductor bodies characterised by the materials of which they are formed including, apart from doping materials or other impurities, only AIIIBV compounds

44.

WORK-AFFECTED LAYER EVALUATION METHOD AND EVALUATION SYSTEM

      
Application Number JP2022045532
Publication Number 2023/106414
Status In Force
Filing Date 2022-12-09
Publication Date 2023-06-15
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • YGK CORPORATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Asakawa, Kazunobu

Abstract

The problem to be addressed by the present invention is to provide a novel technology capable of evaluating a work-affected layer without destroying a semiconductor substrate, and as a means for addressing this problem, the present invention comprises: a measuring step for making incident laser light having penetrating characteristics from a surface of a semiconductor substrate having a work-affected layer beneath the surface and measuring the intensity of scattered light scattered beneath the surface; and an evaluation step for performing evaluation of the work-affected layer on the basis of the intensity of the scattered light obtained in the measuring step.

IPC Classes  ?

  • H01L 21/304 - Mechanical treatment, e.g. grinding, polishing, cutting
  • H01L 21/66 - Testing or measuring during manufacture or treatment

45.

Manufacturing method of modified aluminum nitride raw material, modified aluminum nitride raw material, manufacturing method of aluminum nitride crystals, and downfall defect prevention method

      
Application Number 17919106
Grant Number 12398038
Status In Force
Filing Date 2021-03-30
First Publication Date 2023-06-01
Grant Date 2025-08-26
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Matsubara, Moeko
  • Nishio, Yoshitaka

Abstract

The purpose of the present is to provide a modified AlN source for suppressing downfall defects. This manufacturing method of a modified aluminum nitride source involves a heat treatment step for heat treating an aluminum nitride source and generating an aluminum nitride sintered body.

IPC Classes  ?

  • C30B 23/02 - Epitaxial-layer growth
  • C01B 21/072 - Binary compounds of nitrogen with metals, with silicon, or with boron with aluminium
  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • C30B 29/40 - AIIIBV compounds
  • C30B 35/00 - Apparatus not otherwise provided for, specially adapted for the growth, production or after-treatment of single crystals or of a homogeneous polycrystalline material with defined structure

46.

Method for manufacturing semiconductor substrates and method for suppressing introduction of displacement to growth layer

      
Application Number 17919194
Grant Number 12460315
Status In Force
Filing Date 2021-03-30
First Publication Date 2023-05-25
Grant Date 2025-11-04
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi

Abstract

The problem to be solved by the present invention is to provide novel technology capable of suppressing the introduction of displacement to a growth layer. The present invention, which solves the abovementioned problem, pertains to a method for manufacturing a semiconductor substrate, the method including: a processing step for removing a portion of a base substrate and forming a pattern that includes a minor angle; and a crystal growth step for forming a growth layer on the base substrate where the patter has been formed. In addition, the present invention pertains to a method for suppressing the introduction of displacement to a growth layer, the method including a processing step for removing a portion of the base substrate and forming a pattern that includes a minor angle prior to forming the growth layer on the base substrate.

IPC Classes  ?

47.

NONWOVEN FABRIC USED FOR FOAMED ARTICLE REINFORCING MATERIAL, FOAMED ARTICLE REINFORCING MATERIAL, AND METHOD FOR PRODUCING NONWOVEN FABRIC USED FOR FOAMED ARTICLE REINFORCING MATERIAL

      
Application Number JP2022037640
Publication Number 2023/063257
Status In Force
Filing Date 2022-10-07
Publication Date 2023-04-20
Owner
  • AETEC-ALPHA CO., LTD. (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
  • TOYOTSU VEHITECS CO., LTD. (Japan)
Inventor Iwata Kouji

Abstract

This nonwoven fabric is used for a foamed article reinforcing material bonded to a foam forming material in order to reinforce the foamed article. The nonwoven fabric is a single layer material in which laminated webs are mutually coupled and has a thickness of 1-8 mm at a load of 7 g/cm2 and delamination strength of 0.05-2.45 N/cm. The delamination strength is a value indicating the tensile force required to cause the coupled webs to delaminate from each other.

IPC Classes  ?

  • D04H 1/498 - Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
  • B29C 39/10 - Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressureApparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. casting around inserts or for coating articles
  • B32B 5/06 - Layered products characterised by the non-homogeneity or physical structure of a layer characterised by structural features of a layer comprising fibres or filaments characterised by a fibrous layer needled to another layer, e.g. of fibres, of paper
  • D04H 1/4382 - Stretched reticular film fibresComposite fibresMixed fibresUltrafine fibresFibres for artificial leather
  • D04H 1/541 - Composite fibres e.g. sheath-core, sea-island or side-by-sideMixed fibres
  • D04H 3/105 - Non woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by needling
  • D04H 3/147 - Composite yarns or filaments

48.

METHOD FOR IMPROVIING DOPANT ACTIVATION RATE AND STRUCTURE CREATED BY MEANS OF SAID METHOD

      
Application Number JP2022035761
Publication Number 2023/058492
Status In Force
Filing Date 2022-09-26
Publication Date 2023-04-13
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Kojima, Kiyoshi

Abstract

The present invention addresses the problem of providing novel technology for improving the dopant activation rate in an epitaxial layer. The present invention further addresses the problem of providing novel technology for suppressing variations in the dopant activation rate in an epitaxial layer. The present invention is a method for improving the dopant activation rate in an epitaxial layer 20, the method comprising a growth step S10 in which an epitaxial layer 20 having a dopant is grown upon a bulk layer 10 in an equilibrium vapor pressure environment.

IPC Classes  ?

  • H01L 21/205 - Deposition of semiconductor materials on a substrate, e.g. epitaxial growth using reduction or decomposition of a gaseous compound yielding a solid condensate, i.e. chemical deposition
  • C30B 29/36 - Carbides

49.

METHOD FOR ACHIEVING UNIFORM CARRIER CONCENTRATION IN EPITAXIAL LAYER, AND STRUCTURE CREATED BY MEANS OF SAID METHOD

      
Application Number JP2022035762
Publication Number 2023/058493
Status In Force
Filing Date 2022-09-26
Publication Date 2023-04-13
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Toda, Kohei
  • Sasaki, Jun
  • Kojima, Kiyoshi

Abstract

The present invention addresses the problem of providing novel technology for achieving uniform carrier concentration in an epitaxial layer. The present invention is a method for achieving uniform carrier concentration in an epitaxial layer, the method comprising a growth step S10 in which an epitaxial layer 20 is grown upon a bulk layer 10 in an equilibrium vapor pressure environment. By including the growth step S10 in which an epitaxial layer 20 is grown in an equilibrium vapor pressure environment, it is possible to suppress variations in carrier concentration in the epitaxial layer 20.

IPC Classes  ?

  • H01L 21/205 - Deposition of semiconductor materials on a substrate, e.g. epitaxial growth using reduction or decomposition of a gaseous compound yielding a solid condensate, i.e. chemical deposition
  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • C30B 29/36 - Carbides

50.

METHOD FOR REDUCING STACKING FAULTS IN SILICON CARBIDE, AND STRUCTURE CREATED BY MEANS OF SAID METHOD

      
Application Number JP2022035760
Publication Number 2023/058491
Status In Force
Filing Date 2022-09-26
Publication Date 2023-04-13
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Toda, Kohei
  • Sasaki, Jun
  • Kojima, Kiyoshi

Abstract

The present invention addresses the problem of providing novel technology for reducing stacking faults SF in silicon carbide. The present invention further addresses the problem of providing novel technology capable of reducing stacking faults SF using a small number of growth conditions. The present invention is a method for reducing stacking faults in silicon carbide, the method comprising a growth step S10 in which an epitaxial layer 20 is grown upon a bulk layer 10 of silicon carbide having stacking faults SF in a SiC-C equilibrium vapor pressure environment.

IPC Classes  ?

  • H01L 21/20 - Deposition of semiconductor materials on a substrate, e.g. epitaxial growth
  • H01L 21/205 - Deposition of semiconductor materials on a substrate, e.g. epitaxial growth using reduction or decomposition of a gaseous compound yielding a solid condensate, i.e. chemical deposition
  • H01L 29/78 - Field-effect transistors with field effect produced by an insulated gate
  • H01L 29/12 - Semiconductor bodies characterised by the materials of which they are formed
  • H01L 21/336 - Field-effect transistors with an insulated gate
  • C30B 29/36 - Carbides

51.

METAL REMOVAL AGENT

      
Application Number 17790660
Status Pending
Filing Date 2021-01-11
First Publication Date 2023-03-09
Owner
  • KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Yaokawa, Jun
  • Minoura, Takuma
  • Hibi, Kazuma
  • Kawahara, Hiroshi
  • Iwata, Yasushi
  • Ishii, Hiroyuki
  • Kano, Akira
  • Kusaka, Yusei
  • Ito, Kyosuke
  • Murata, Tomoo

Abstract

A metal removal agent used when removing Mg from an aluminum alloy melt whose raw material is scrap or the like and used for formation of a molten salt layer that takes in Mg from an aluminum alloy melt. The metal removal agent contains: a specific metal element one or more of Cu, Zn, or Mn; a specific halogen element one or more of Cl or Br; and Mg. The metal removal agent may also contain: a base halide that serves as a base material of the molten salt layer; and a specific metal halide that is a compound of a specific metal element and a specific halogen element. When the molten salt layer formed using the agent and the aluminum alloy melt containing Mg are brought into contact with each other, Mg is taken into the molten salt layer side from the aluminum alloy melt side and efficiently removed.

IPC Classes  ?

52.

METAL REMOVAL METHOD AND METAL RECOVERY METHOD

      
Application Number 17790610
Status Pending
Filing Date 2021-01-11
First Publication Date 2023-02-09
Owner
  • KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Minoura, Takuma
  • Yaokawa, Jun
  • Hibi, Kazuma
  • Kawahara, Hiroshi
  • Iwata, Yasushi
  • Ishii, Hiroyuki
  • Kano, Akira
  • Kusaka, Yusei
  • Ito, Kyosuke
  • Murata, Tomoo

Abstract

A method with which Mg can be removed from aluminum alloy melt whose raw material is scrap or the like. Metal removal method includes processing step of forming molten salt layer in contact with aluminum alloy melt containing Mg which covers at least part of the surface of the aluminum alloy melt. This method allows Mg to be taken in from aluminum alloy melt to molten salt layer and removed. Molten salt layer contains specific halogen element that is one or more of Cl or Br and specific metal element that is one or more of Cu, Zn, or Mn. The specific metal element is supplied as an oxide of the specific metal element to the molten salt layer. At that time, the molten salt layer contains Mg. The step of removing Mg is performed by disposing a conductor that bridges the aluminum alloy melt and the molten salt layer.

IPC Classes  ?

53.

METAL RECOVERY DEVICE AND METAL RECOVERY METHOD

      
Application Number JP2022029877
Publication Number 2023/013714
Status In Force
Filing Date 2022-08-04
Publication Date 2023-02-09
Owner
  • KYUSHU UNIVERSITY, NATIONAL UNIVERSITY CORPORATION (Japan)
  • PRIME PLANET ENERGY & SOLUTIONS, INC. (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
Inventor
  • Goto Masahiro
  • Hanada Takafumi

Abstract

A metal recovery device including a leaching unit for causing a metal element contained in a composition to directly leach into a hydrophobic deep eutectic solvent and a recovery unit for recovering the metal element by separating the metal element from the deep eutectic solvent, wherein the metal element-containing composition is solid at 25 ˚C and does not contain any inorganic acid, the metal element is formed from a metal, a metal compound, or metal ions, and the deep eutectic solvent does not contain any inorganic acid.

IPC Classes  ?

  • C22B 3/16 - Extraction of metal compounds from ores or concentrates by wet processes by leaching in organic solutions
  • C22B 3/02 - Apparatus therefor
  • C22B 3/20 - Treatment or purification of solutions, e.g. obtained by leaching
  • C22B 7/00 - Working-up raw materials other than ores, e.g. scrap, to produce non-ferrous metals or compounds thereof
  • C22B 23/06 - Refining
  • C22B 26/12 - Obtaining lithium

54.

MAGNESIUM REMOVAL AGENT AND PRODUCTION METHOD FOR ALUMINUM ALLOY

      
Application Number 17862598
Status Pending
Filing Date 2022-07-12
First Publication Date 2023-02-02
Owner
  • KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
Inventor
  • Hibi, Kazuma
  • Yaokawa, Jun
  • Mori, Hiroyuki
  • Minoura, Takuma
  • Kawahara, Hiroshi
  • Iwata, Yasushi
  • Ito, Kyosuke
  • Nakano, Satoshi
  • Ishii, Hiroyuki
  • Kano, Akira
  • Kusaka, Yusei

Abstract

A Mg removal agent is composed of a chloride and copper oxide. The chloride contains at least Mg and one or more base metal elements selected from K, Na, and Ca. The chloride contains, for example, 0.2 to 60 mass % of MgCl2 and/or 40 to 99.8 mass % of KCl with respect to the chloride as a whole. The compounding ratio that is a mass ratio of the chloride to the copper oxide is, for example, 0.15 or more. The chloride may be a re-solidified salt or a mixed salt. At least a part of the chloride may be a mineral containing the base metal elements and Mg or a mineral-derived chloride. A preferred example of the Mg removal agent is granular flux introduced into the aluminum alloy molten metal.

IPC Classes  ?

55.

SiC single crystal manufacturing method, SiC single crystal manufacturing device, and SiC single crystal wafer

      
Application Number 17764116
Grant Number 11932967
Status In Force
Filing Date 2020-09-24
First Publication Date 2023-01-26
Grant Date 2024-03-19
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor Kaneko, Tadaaki

Abstract

An object of the present invention is to provide a novel SiC single crystal with reduced internal stress while suppressing SiC sublimation. In order to solve the above problems, the present invention provides a method for producing SiC single crystals, including a stress reduction step of heating a SiC single crystal at 1800° C. or higher in an atmosphere containing Si and C elements to reduce internal stress in the SiC single crystal. With this configuration, the present invention can provide a novel SiC single crystal with reduced internal stress while suppressing SiC sublimation.

IPC Classes  ?

  • C30B 33/02 - Heat treatment
  • C30B 23/02 - Epitaxial-layer growth
  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • C30B 33/12 - Etching in gas atmosphere or plasma

56.

METHOD OF MANUFACTURING SIC SEMICONDUCTOR DEVICE AND SIC SEMICONDUCTOR DEVICE

      
Application Number 17761176
Status Pending
Filing Date 2020-09-24
First Publication Date 2022-11-24
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Kojima, Kiyoshi

Abstract

An object of the present invention is to provide a high-quality SiC semiconductor device. In order to solve the above problem, the present invention comprises a method for producing a SiC semiconductor device, comprising a growth step of forming a growth layer on a workpiece comprising SiC single crystals, a device formation step of forming at least a portion of a SiC semiconductor device in the growth layer, and a separation step of separating at least a portion of the SiC semiconductor device from the workpiece.

IPC Classes  ?

  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • H01L 29/16 - Semiconductor bodies characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic System in uncombined form

57.

SIC SUBSTRATE, SIC SUBSTRATE PRODUCTION METHOD, SIC SEMICONDUCTOR DEVICE, AND SIC SEMICONDUCTOR DEVICE PRODUCTION METHOD

      
Application Number 17763142
Status Pending
Filing Date 2020-09-24
First Publication Date 2022-11-10
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor Kaneko, Tadaaki

Abstract

The present invention addresses the issue of providing: an SiC substrate having a dislocation conversion layer that can reduce resistance; and a novel technology pertaining to SiC semiconductors. This SiC substrate and SiC semiconductor device comprise a dislocation conversion layer 12 having a doping concentration of at least 1×1015 cm−3. As a result of comprising a dislocation conversion layer 12 having this kind of doping concentration: expansion of basal plane dislocations and the occurrence of high-resistance stacking faults can be suppressed; and resistance when SiC semiconductor devices are produced can be reduced.

IPC Classes  ?

  • H01L 29/16 - Semiconductor bodies characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic System in uncombined form
  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • C30B 29/36 - Carbides

58.

METAL PURIFYING METHOD AND METAL PURIFYING APPARATUS

      
Application Number 17720822
Status Pending
Filing Date 2022-04-14
First Publication Date 2022-11-03
Owner
  • KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO (Japan)
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kawahara, Hiroshi
  • Yaokawa, Jun
  • Hibi, Kazuma
  • Mori, Hiroyuki
  • Iwata, Yasushi
  • Minoura, Takuma
  • Ishii, Hiroyuki
  • Sakuma, Daisuke
  • Kusaka, Yusei
  • Kano, Akira
  • Ito, Kyosuke
  • Nakano, Satoshi

Abstract

A metal purifying method having: a local heating step of heating an aluminum-based molten metal in a first region on a molten metal surface of the aluminum-based molten metal; and a local low pressure step of lowering the pressure in a second region on the molten metal surface to a pressure lower than the pressure in the first region. The second region is different from the first region. This allows a specific element to be vaporized from the second region to purify the aluminum-based molten metal. The specific element is one or more of Zn, Mg, or Pb having a saturated vapor pressure higher than that of Al. This is effective not only in a purifying method for removing a specific element from an aluminum-based molten metal but also in a method of recovering a specific element, which can be a resource, from an aluminum-based molten metal.

IPC Classes  ?

59.

Method for manufacturing SiC substrate

      
Application Number 17761086
Grant Number 12362175
Status In Force
Filing Date 2020-09-24
First Publication Date 2022-10-27
Grant Date 2025-07-15
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor Kaneko, Tadaaki

Abstract

The present invention addresses the problem of providing novel techniques for manufacturing a SiC substrate that enables reduced material loss when a strained layer is removed. The present invention is a method for manufacturing a SiC substrate 30 which includes a strained layer thinning step S1 for thinning a strained layer 12 of a SiC substrate body 10 by moving the strained layer 12 to a surface side. Including such a strained layer thinning step S1 in which the strain layer is moved to (concentrated toward) the surface side makes it possible to reduce material loss L when removing the strained layer 12.

IPC Classes  ?

  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • C30B 33/02 - Heat treatment
  • C30B 33/12 - Etching in gas atmosphere or plasma
  • H01L 21/306 - Chemical or electrical treatment, e.g. electrolytic etching
  • H10D 62/832 - Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials being Group IV materials, e.g. B-doped Si or undoped Ge being Group IV materials comprising two or more elements, e.g. SiGe

60.

Method for producing a SiC seed crystal for growth of a SiC ingot by heat-treating in a main container made of a SiC material

      
Application Number 17633096
Grant Number 12247319
Status In Force
Filing Date 2020-08-05
First Publication Date 2022-10-20
Grant Date 2025-03-11
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Kojima, Kiyoshi

Abstract

An object of the present invention is to provide a novel technology capable of achieving high-quality SiC seed crystal, SiC ingot, SiC wafer and SiC wafer with an epitaxial film. The present invention, which solves the above object, is a method for producing a SiC seed crystal for growth of a SiC ingot, the method including a heat treatment step of heat-treating a SiC single crystal in an atmosphere containing Si element and C element. As described above, by heat-treating the SiC single crystal in an atmosphere containing the Si element and the C element, it is possible to produce a high-quality SiC seed crystal in which strain and crystal defects are suppressed.

IPC Classes  ?

  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • C30B 23/02 - Epitaxial-layer growth
  • C30B 25/10 - Heating of the reaction chamber or the substrate
  • C30B 25/18 - Epitaxial-layer growth characterised by the substrate
  • C30B 29/36 - Carbides
  • C30B 33/02 - Heat treatment
  • C30B 33/12 - Etching in gas atmosphere or plasma
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof

61.

METHOD FOR PRODUCING SEMICONDUCTOR SUBSTRATES AND DEVICE FOR PRODUCING SEMICONDUCTOR SUBSTRATES

      
Application Number 17763684
Status Pending
Filing Date 2020-09-24
First Publication Date 2022-10-06
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Kojima, Kiyoshi

Abstract

The present invention attempts to solve the problem of providing novel technology that makes it possible to grow high-quality semiconductor substrates. In order to solve the abovementioned problem, the present invention provides: a method for producing semiconductor substrates that includes an installation step in which starting substrates and starting materials are installed in an alternating manner and a heating step in which the starting substrates and the starting materials are heated and a growth layer is formed on the starting substrates; and a device for producing the semiconductor substrates. Owing to this configuration, the present invention makes it possible to simultaneously achieve desired growth conditions in each of a plurality of starting substrates and thereby provide novel technology that makes it possible to grow high-quality semiconductor substrates.

IPC Classes  ?

  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • C30B 29/36 - Carbides

62.

POWER ADJUSTMENT SYSTEM AND AGGREGATION DEVICE

      
Application Number 17698359
Status Pending
Filing Date 2022-03-18
First Publication Date 2022-09-29
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kobuna, Shunsuke
  • Horii, Yusuke
  • Ehara, Masato
  • Nezu, Yukio
  • Takeuchi, Chinatsu
  • Yodose, Kenji

Abstract

A power adjustment system adjusts charging and discharging power of a plurality of electrified vehicles in a virtual power plant that uses the electrified vehicles as energy resources. The power adjustment system includes: a first processor configured to manage charging and discharging of the electrified vehicles based on vehicle information of each individual electrified vehicle included in the electrified vehicles; and a second processor configured to control charging and discharging between the electrified vehicles and a plurality of chargers and dischargers connected to a power distribution grid based on charge and discharge information supplied from the first processor. The charge and discharge information is generated based on the vehicle information of the each individual electrified vehicle, and includes a charge and discharge constraint of an electrified vehicle group composed of the electrified vehicles and a charge and discharge constraint of the each individual electrified vehicle.

IPC Classes  ?

  • B60L 53/63 - Monitoring or controlling charging stations in response to network capacity
  • B60L 55/00 - Arrangements for supplying energy stored within a vehicle to a power network, i.e. vehicle-to-grid [V2G] arrangements
  • B60L 53/66 - Data transfer between charging stations and vehicles
  • B60L 53/68 - Off-site monitoring or control, e.g. remote control
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries

63.

Method for producing a SiC substrate via an etching step, growth step, and peeling step

      
Application Number 17633118
Grant Number 12098476
Status In Force
Filing Date 2020-08-05
First Publication Date 2022-09-15
Grant Date 2024-09-24
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Kojima, Kiyoshi

Abstract

The present invention addresses the problem of providing a novel SiC substrate production method. The SiC substrate production method according to the present invention comprises an etching step S10 of etching a SiC base substrate 10, a crystal growth step S20 of growing a SiC substrate layer 13 on the SiC base substrate 10 to produce a SiC substrate body 20, and a peeling step S30 of peeling at least a portion of the SiC substrate body 20 to produce a SiC substrate 30, the method being characterized in that each of the etching step S10 and the crystal growth step S20 is a step of arranging the SiC base substrate 10 and a SiC material 40 so as to face each other and heating the SiC base substrate 10 and the SiC material 40 so as to form a temperature gradient between the SiC base substrate 10 and the SiC material 40.

IPC Classes  ?

  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • C30B 25/18 - Epitaxial-layer growth characterised by the substrate
  • C30B 25/20 - Epitaxial-layer growth characterised by the substrate the substrate being of the same materials as the epitaxial layer
  • C30B 29/36 - Carbides
  • C30B 33/04 - After-treatment of single crystals or homogeneous polycrystalline material with defined structure using electric or magnetic fields or particle radiation

64.

SiC substrate, SiC epitaxial substrate, SiC ingot and production methods thereof

      
Application Number 17632498
Grant Number 12421624
Status In Force
Filing Date 2020-08-05
First Publication Date 2022-09-08
Grant Date 2025-09-23
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor Kaneko, Tadaaki

Abstract

The present invention addresses the problem of providing a novel technology which enables the achievement of a high-quality SiC substrate, a high-quality SiC epitaxial substrate, and a high-quality SiC ingot. The present invention is a method for producing an SiC substrate 11, said method comprising a heat treatment step S1 for heat treating an SiC base substrate 10, said heat treatment step S1 comprising two or more steps among the steps (a), (b) and (c) described below. (a) a strained layer removal step S11 for removing a strained layer 101 of the SiC base substrate 10. (b) a bunching removal step S12 for removing macro-step bunching (MSB) on the SiC base substrate 10. (c) a basal plane dislocation reduction step S13 for forming a growth layer 105, in which basal plane dislocations (BPD) are reduced, on the SiC base substrate 10.

IPC Classes  ?

  • C30B 29/36 - Carbides
  • C30B 25/20 - Epitaxial-layer growth characterised by the substrate the substrate being of the same materials as the epitaxial layer
  • C30B 33/02 - Heat treatment
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof

65.

Method for manufacturing SiC substrate

      
Application Number 17632727
Grant Number 12237378
Status In Force
Filing Date 2020-08-05
First Publication Date 2022-09-08
Grant Date 2025-02-25
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Nagaya, Masatake
  • Kaneko, Tadaaki

Abstract

An object to be solved by the present invention is to provide a new technology for producing a SiC substrate in which strain is removed and capable of achieving a flat surface as flat as a surface that has been subjected to CMP. The present invention, which solves the above object, is a method for producing a SiC substrate, the method including an etching step of etching a SiC substrate having arithmetic average roughness (Ra) of a surface of equal to or less than 100 nm in an atmosphere containing Si element and C element.

IPC Classes  ?

  • H01L 21/306 - Chemical or electrical treatment, e.g. electrolytic etching
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • H01L 21/304 - Mechanical treatment, e.g. grinding, polishing, cutting
  • H01L 29/16 - Semiconductor bodies characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic System in uncombined form

66.

Manufacturing device for SiC semiconductor substrate

      
Application Number 17734578
Grant Number 12325930
Status In Force
Filing Date 2022-05-02
First Publication Date 2022-08-18
Grant Date 2025-06-10
Owner TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Kutsuma, Yasunori
  • Ashida, Koji
  • Hashimoto, Ryo

Abstract

A manufacturing device of SiC semiconductor substrates includes a SiC container (3) in which Si vapor and C vapor are generated in the internal space during the heat treatment, and a high-temperature vacuum furnace (11) capable of heating the SiC container in Si atmosphere. The device can further be configured such that the SiC container is housed in Si atmosphere and an underlying substrate (40) is housed in the SiC container, and the high-temperature vacuum furnace is capable of heating with a temperature gradient.

IPC Classes  ?

  • C30B 35/00 - Apparatus not otherwise provided for, specially adapted for the growth, production or after-treatment of single crystals or of a homogeneous polycrystalline material with defined structure
  • C30B 23/02 - Epitaxial-layer growth
  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • C30B 29/36 - Carbides
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof

67.

METHOD FOR EVALUATING WORK-MODIFIED LAYER, AND METHOD OF MANUFACTURING SEMICONDUCTOR SINGLE CRYSTAL SUBSTRATE

      
Application Number JP2022001180
Publication Number 2022/158394
Status In Force
Filing Date 2022-01-14
Publication Date 2022-07-28
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • YGK CORPORATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Nakura, Yoshinobu
  • Asakawa, Kazunobu
  • Kojima, Kiyoshi

Abstract

The present invention addresses the problem of providing a novel technology with which it is possible to evaluate a work-modified layer without destroying a semiconductor single crystal substrate. The present invention is a method for evaluating a work-modified layer in which laser light L1 is caused to impinge from the surface of a semiconductor single crystal substate 100, and a work-modified layer 101 is evaluated on the basis of the intensity of scattered light L4 scattered inside the semiconductor single crystal substrate. The present invention includes a measurement step S20 for causing the laser light L1 to impinge inside the semiconductor single crystal substrate 100 and measuring the scattered light L4 that scattered, and an evaluation step S30 for evaluating the work-modified layer 101 on the basis of the intensity of the scattered light L4.

IPC Classes  ?

  • H01L 21/304 - Mechanical treatment, e.g. grinding, polishing, cutting
  • H01L 21/66 - Testing or measuring during manufacture or treatment

68.

METHOD FOR MEASURING ETCHING AMOUNT, AND MEASUREMENT SYSTEM THEREFOR

      
Application Number JP2022000407
Publication Number 2022/153951
Status In Force
Filing Date 2022-01-07
Publication Date 2022-07-21
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Kojima, Kiyoshi

Abstract

The present invention addresses the problem of providing a novel technology for measuring an etching amount in heat treatment in which growth and etching proceed simultaneously. The present invention includes: a first substrate thickness measuring step S10 for measuring the thickness 10D of a to-be-heat-treated semiconductor substrate 10; a second substrate thickness measuring step S20 for measuring the thickness 20D of a heat-treated semiconductor substrate 20; a growth layer thickness measuring step S30 for measuring the thickness 21D of a growth layer 21 which has gone through crystal growth by heat treatment; and an etching amount calculating step S40 for calculating the etching amount ED on the basis of the thickness 10D of the to-be-heat-treated semiconductor substrate 10, the thickness 20D of the heat-treated semiconductor substrate 20, and the thickness 21D of the growth layer 21.

IPC Classes  ?

69.

Method of manufacturing semiconductor substrate and epitaxial growth method

      
Application Number 17606742
Grant Number 12209328
Status In Force
Filing Date 2020-04-24
First Publication Date 2022-07-14
Grant Date 2025-01-28
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor Kaneko, Tadaaki

Abstract

The purpose of the present invention is to provide a novel method and apparatus of manufacturing a semiconductor substrate. Achieved are a method of manufacturing a semiconductor substrate and a manufacturing apparatus therefor, the method comprising: an installation step for installing a plurality of objects to be processed having semiconductor substrates in a stack; and a heating step for heating each of the plurality of objects to be processed such that a temperature gradient is formed in the thickness direction of the semiconductor substrate.

IPC Classes  ?

  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • C30B 29/36 - Carbides
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof

70.

Method for manufacturing etched SiC substrate and grown SiC substrate by material tranportation and method for epitaxial growth by material transportation

      
Application Number 17606738
Grant Number 11952678
Status In Force
Filing Date 2020-04-24
First Publication Date 2022-07-07
Grant Date 2024-04-09
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor Kaneko, Tadaaki

Abstract

The present invention addresses the problem of providing a novel method for manufacturing a SiC substrate, and a manufacturing device for said method. The present invention realizes: a method for manufacturing a SiC substrate, comprising heating two mutually opposing SiC single-crystal substrates and transporting a raw material from one SiC single-crystal substrate to the other SiC single-crystal substrate; and a manufacturing device for said method. Through the present invention, each of the mutually opposing SiC single-crystal substrate surfaces can be used as a raw material for crystal growth of the other SiC single-crystal substrate surface, and it is therefore possible to realize a highly economical method for manufacturing a SiC substrate.

IPC Classes  ?

  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • C30B 25/10 - Heating of the reaction chamber or the substrate
  • C30B 25/20 - Epitaxial-layer growth characterised by the substrate the substrate being of the same materials as the epitaxial layer
  • C30B 29/36 - Carbides

71.

Temperature distribution evaluation method, temperature distribution evaluation device, and soaking range evaluation method

      
Application Number 17606743
Grant Number 12131960
Status In Force
Filing Date 2020-04-24
First Publication Date 2022-07-07
Grant Date 2024-10-29
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Ashida, Koji
  • Ihara, Tomoya

Abstract

To provide a new temperature distribution evaluation method, a temperature distribution evaluation device, and a soaking range evaluation method, as the temperature distribution evaluation method which evaluates a temperature distribution of a heating area 40A provided in a heating device 40, the present invention is a temperature distribution evaluation method which, in the heating area 40A, heats a semiconductor substrate 10 and a transmitting and receiving body 20 for transporting a raw material to and from the semiconductor substrate 10, and evaluates a temperature distribution of the heating area 40A on the basis of a substrate thickness variation amount A of the semiconductor substrate 10. Accordingly, temperature distribution evaluation can be implemented for a high temperature area at 1600-2200° C. or the like at which it is hard to evaluate the temperature distribution due to the limit of a thermocouple material.

IPC Classes  ?

  • G01B 21/08 - Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness
  • G01K 1/02 - Means for indicating or recording specially adapted for thermometers
  • H01L 21/66 - Testing or measuring during manufacture or treatment
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components

72.

Semiconductor substrate manufacturing device applicable to large-diameter semiconductor substrate

      
Application Number 17600086
Grant Number 11955354
Status In Force
Filing Date 2020-03-25
First Publication Date 2022-06-16
Grant Date 2024-04-09
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor Kaneko, Tadaaki

Abstract

Provided is a semiconductor substrate manufacturing device which is capable of uniformly heating the surface of a semiconductor substrate that has a relatively large diameter or major axis. The semiconductor substrate manufacturing device includes a container body for accommodating a semiconductor substrate and a heating furnace that has a heating chamber which accommodates the container body, and the heating furnace has a heating source in a direction intersecting the semiconductor substrate to be disposed inside the heating chamber.

IPC Classes  ?

  • F27D 7/02 - Supplying steam, vapour, gases or liquids
  • C30B 23/02 - Epitaxial-layer growth
  • C30B 33/02 - Heat treatment
  • F27B 17/00 - Furnaces of a kind not covered by any of groups
  • F27D 5/00 - Supports, screens or the like for the charge within the furnace
  • F27D 11/00 - Arrangement of elements for electric heating in or on furnaces
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components
  • H01L 21/324 - Thermal treatment for modifying the properties of semiconductor bodies, e.g. annealing, sintering

73.

Device for manufacturing semiconductor substrate comprising temperature gradient inversion means and method for manufacturing semiconductor substrate

      
Application Number 17600087
Grant Number 12014939
Status In Force
Filing Date 2020-03-25
First Publication Date 2022-06-16
Grant Date 2024-06-18
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor Kaneko, Tadaaki

Abstract

Provided are a method for etching and growing a semiconductor substrate in the same device system, and a device therefor. The method for manufacturing a semiconductor substrate includes a first heating step of heating a heat treatment space which contains a semiconductor substrate and a transmission/reception body that transports atoms between the semiconductor substrate and the transmission/reception body such that a temperature gradient is formed between the semiconductor substrate and the transmission/reception body, and a second heating step of heating the same with the temperature gradient being vertically inverted.

IPC Classes  ?

  • H01L 21/302 - Treatment of semiconductor bodies using processes or apparatus not provided for in groups to change the physical characteristics of their surfaces, or to change their shape, e.g. etching, polishing, cutting
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components

74.

Method and device for manufacturing sic substrate, and method for reducing macro-step bunching of sic substrate

      
Application Number 17436309
Grant Number 12451348
Status In Force
Filing Date 2020-03-03
First Publication Date 2022-06-09
Grant Date 2025-10-21
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Yoshida, Natsuki
  • Aoki, Kazufumi

Abstract

A device for manufacturing a SiC substrate, in which formation of macro-step bunching is suppressed, comprises: a main body container that is capable of accommodating a SiC substrate and generates, by heating, a vapor pressure of gaseous species containing Si elements and gaseous species containing C elements, in an internal space; and a heating furnace that accommodates the main body container and performs heating so that a vapor pressure of the gaseous species containing Si elements is generated and a temperature gradient is formed, wherein the main body container has an etching space S1 and a Si vapor supply source capable of supplying Si vapor into the main body container, the etching space S1 being formed by making the SiC substrate face a portion of the main body container arranged on a lower-temperature side of the temperature gradient while the SiC substrate is disposed on a higher-temperature side of the temperature gradient.

IPC Classes  ?

  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • C30B 33/12 - Etching in gas atmosphere or plasma

75.

SiC EPITAXIAL SUBSTRATE MANUFACTURING METHOD AND MANUFACTURING DEVICE THEREFOR

      
Application Number 17436302
Status Pending
Filing Date 2020-03-03
First Publication Date 2022-06-09
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor Kaneko, Tadaaki

Abstract

The present invention addresses the problem of providing a novel SiC epitaxial substrate manufacturing method and manufacturing device therefor. An SiC substrate and an SiC material, which has a lower doping concentration than said SiC substrate, are heated facing one another, and material is transported from the SiC material to the SiC substrate to form an SiC epitaxial layer. As a result, in comparison with the existing method (chemical vapour deposition), it is possible to provide an SiC epitaxial substrate manufacturing method with a reduced number of parameters to be controlled.

IPC Classes  ?

  • H01L 21/205 - Deposition of semiconductor materials on a substrate, e.g. epitaxial growth using reduction or decomposition of a gaseous compound yielding a solid condensate, i.e. chemical deposition
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • H01L 21/04 - Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer

76.

Method for manufacturing a SiC substrate by simultaneously forming a growth layer on one surface and etching another surface of a SiC base substrate

      
Application Number 17436304
Grant Number 12065758
Status In Force
Filing Date 2020-03-03
First Publication Date 2022-06-09
Grant Date 2024-08-20
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Yoshida, Natsuki
  • Aoki, Kazufumi

Abstract

An apparatus for producing an SiC substrate, by which an SiC substrate having a thin base substrate layer is able to be produced, while suppressing deformation or breakage, includes a main container which is capable of containing an SiC base substrate, and which produces a vapor pressure of a vapor-phase species containing elemental Si and a vapor-phase species containing elemental C within the internal space by means of heating; and a heating furnace which contains the main container and heats the main container so as to form a temperature gradient, while producing a vapor pressure of a vapor-phase species containing elemental Si within the internal space. The main container has a growth space in which a growth layer is formed on one surface of the SiC base substrate, and an etching space in which the other surface of the SiC base substrate is etched.

IPC Classes  ?

  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • C23C 14/06 - Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
  • C23C 14/58 - After-treatment
  • C30B 29/36 - Carbides
  • C30B 33/08 - Etching
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • H01L 21/04 - Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer

77.

SiC substrate manufacturing method and manufacturing device, and method for reducing work-affected layer in sic substrate

      
Application Number 17436307
Grant Number 11972949
Status In Force
Filing Date 2020-03-03
First Publication Date 2022-06-09
Grant Date 2024-04-30
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Yoshida, Natsuki
  • Aoki, Kazufumi

Abstract

A device for manufacturing a SiC substrate, in which the occurrence of a work-affected layer is reduced, or from which a work-affected layer is removed, comprises: a main container which can accommodate a SiC substrate and which generates, by heating, a vapor pressure of a vapor-phase species including elemental Si and a vapor-phase species including elemental C in an internal space; and a heating furnace for accommodating the main container, generating a vapor pressure of the vapor-phase species including elemental Si in the internal space, and heating so that a temperature gradient is formed; the main container having an etching space formed by causing a portion of the main container disposed on the low-temperature side of the temperature gradient and the SiC substrate to face each other in a state in which the SiC substrate is disposed on the high-temperature side of the temperature gradient.

IPC Classes  ?

  • H01L 21/04 - Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
  • H01L 21/3065 - Plasma etchingReactive-ion etching
  • H01L 21/67 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components

78.

EVALUATION METHOD FOR SILICON CARBIDE SUBSTRATES

      
Application Number JP2021039698
Publication Number 2022/092165
Status In Force
Filing Date 2021-10-27
Publication Date 2022-05-05
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi

Abstract

The present invention addresses the problem of providing a novel evaluation method suitable for large-diameter SiC substrates. The present invention is an evaluation method for SiC substrates, the method being characterized by: including an image acquisition step for acquiring an image I by projecting onto a SiC substrate 10 an electron beam PE inclined at an incident angle θ with respect to a normal N that is normal to (0001) plane of the SiC substrate 10; and the incident angle θ being at most 10 degrees.

IPC Classes  ?

79.

HEAT TREATMENT ENVIRONMENT EVALUATION METHOD AND SILICON CARBIDE SUBSTRATE

      
Application Number JP2021039699
Publication Number 2022/092166
Status In Force
Filing Date 2021-10-27
Publication Date 2022-05-05
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi

Abstract

The problem addressed by the present invention is to provide a novel feature of evaluating a heat treatment environment. The present invention is a heat treatment environment evaluation method that includes: an image acquisition step S20 for acquiring an image I by introducing electron beam PE at an incident angle θ inclined with respect to a normal vector N of a (0001) plane of a heat-treated SiC substrate 10; and an environment evaluation step S30 for evaluating a heat treatment environment HE of the SiC substrate 10 on the basis of contrast information C of the image I.

IPC Classes  ?

80.

METHOD FOR COLLECTING POLYAMIDE FIBER, METHOD FOR MANUFACTURING RECYCLED POLYAMIDE PRODUCT, AND DISSOLUTION SOLUTION OF SILICONE

      
Application Number JP2021039806
Publication Number 2022/092195
Status In Force
Filing Date 2021-10-28
Publication Date 2022-05-05
Owner TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Suzuoka Akihiro
  • Sakurada Takehiro

Abstract

This method for collecting a polyamide fiber comprises a step for treating a cloth-like polyamide fiber product, which is coated with silicone, with a dissolution solution, wherein the dissolution solution contains an anionic surfactant and chain-like saturated hydrocarbon.

IPC Classes  ?

  • C08J 11/08 - Recovery or working-up of waste materials of polymers without chemical reactions using selective solvents for polymer components

81.

METHOD FOR REMOVING SILICONE AND METHOD FOR PRODUCING RECYCLED POLYAMIDE PRODUCTS

      
Application Number JP2021039807
Publication Number 2022/092196
Status In Force
Filing Date 2021-10-28
Publication Date 2022-05-05
Owner TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Suzuoka Akihiro
  • Sakurada Takehiro

Abstract

A method comprises a step for opening a polyamide fiber product and a step for treating the opened polyamide fiber product with a solution that dissolves silicone.

IPC Classes  ?

  • D06M 11/38 - Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
  • B29B 17/02 - Separating plastics from other materials
  • B60R 21/235 - Inflatable members characterised by their material
  • C08J 11/16 - Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with inorganic material
  • C09D 9/00 - Chemical paint or ink removers
  • D06H 7/00 - Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
  • D06M 11/00 - Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereofSuch treatment combined with mechanical treatment, e.g. mercerising

82.

RECYCLING METHOD FOR ALUMINUM ALLOY

      
Application Number 17421897
Status Pending
Filing Date 2019-11-25
First Publication Date 2022-04-07
Owner
  • KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO (Japan)
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Minoura, Takuma
  • Yaokawa, Jun
  • Iwata, Yasushi
  • Kawahara, Hiroshi
  • Hibi, Kazuma
  • Ueno, Noriyuki
  • Kano, Akira
  • Kusaka, Yusei
  • Ito, Kyosuke
  • Murata, Tomoo

Abstract

A recycling method for aluminum alloy is capable of offering a recycled Al alloy (melt), in which the Fe concentration is efficiently reduced, while using Al alloy scrap and the like as raw materials. The method includes: a preparation step of preparing a first melt by melting an Fe.Mn-containing material that contains Fe and Mn and an Al alloy raw material; a crystallization step of holding the first melt at a separation temperature at which an Fe compound crystallizes; and an extraction step of extracting a second melt obtained by removing at least part of the Fe compound crystallized from the first melt. The Fe.Mn-containing material preferably has a mass ratio of Mn to Fe (Mn/Fe) of, for example, 2 or more.

IPC Classes  ?

  • C22B 21/06 - Refining
  • C22C 21/14 - Alloys based on aluminium with copper as the next major constituent with silicon

83.

Electric power system, server, charge-and-discharge controller, and power demand-and-supply adjustment method

      
Application Number 17409376
Grant Number 12040617
Status In Force
Filing Date 2021-08-23
First Publication Date 2022-03-17
Grant Date 2024-07-16
Owner
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Horii, Yusuke
  • Ehara, Masato
  • Kobuna, Shunsuke
  • Morishima, Akinori
  • Soshino, Ryota

Abstract

An electric power system includes a plurality of power adjustment resources electrically connectable to a power grid, and a management device configured to manage the power adjustment resources. The management device is configured to acquire a first request signal for requesting demand-and-supply adjustment in the power grid, and a second request signal for requesting the power adjustment resources to adjust electric energy in a predetermined period, transmit a power command signal indicating a command power value for each predetermined interval in the predetermined period to a predetermined power adjustment resource included in the power adjustment resources, and generate the power command signal to respond to both requests of the first request signal and the second request signal.

IPC Classes  ?

  • H02J 3/32 - Arrangements for balancing the load in a network by storage of energy using batteries with converting means
  • B60L 53/62 - Monitoring or controlling charging stations in response to charging parameters, e.g. current, voltage or electrical charge
  • B60L 53/63 - Monitoring or controlling charging stations in response to network capacity
  • B60L 53/67 - Controlling two or more charging stations
  • B60L 55/00 - Arrangements for supplying energy stored within a vehicle to a power network, i.e. vehicle-to-grid [V2G] arrangements
  • H02J 3/28 - Arrangements for balancing the load in a network by storage of energy
  • H02J 3/00 - Circuit arrangements for ac mains or ac distribution networks

84.

SiC semiconductor substrate, method for manufacturing same, and device for manufacturing same

      
Application Number 17291574
Grant Number 12020928
Status In Force
Filing Date 2019-11-05
First Publication Date 2021-12-23
Grant Date 2024-06-25
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Ashida, Koji
  • Ihara, Tomoya
  • Dojima, Daichi

Abstract

An object of the present invention is to provide a SiC semiconductor substrate capable of reducing a density of basal plane dislocations (BPD) in a growth layer, a manufacturing method thereof, and a manufacturing device thereof. The method includes: a strained layer removal process S10 that removes a strained layer introduced on a surface of a SiC substrate; and an epitaxial growth process S20 that conducts growth under a condition that a terrace width W of the SiC substrate is increased. When a SiC semiconductor substrate is manufactured in such processes, the basal plane dislocations BPD in the growth layer can be reduced, and a yield of a SiC semiconductor device can be improved.

IPC Classes  ?

  • C30B 29/36 - Carbides
  • C30B 23/02 - Epitaxial-layer growth
  • C30B 25/20 - Epitaxial-layer growth characterised by the substrate the substrate being of the same materials as the epitaxial layer
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof

85.

SiC semiconductor substrate, and, production method therefor and production device therefor

      
Application Number 17291572
Grant Number 12237377
Status In Force
Filing Date 2019-11-05
First Publication Date 2021-12-23
Grant Date 2025-02-25
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Ashida, Koji
  • Ihara, Tomoya
  • Dojima, Daichi

Abstract

An object of the present invention is to provide a SiC semiconductor substrate having a growth layer with a controlled step height, a manufacturing method thereof, and a manufacturing device thereof. The method includes: a growth process that grows a SiC substrate 10 in a SiC—Si equilibrium vapor pressure environment. In this way, when the SiC substrate 10 is grown in the SiC—Si equilibrium vapor pressure environment, it is possible to provide a SiC semiconductor substrate in which the step height of the growth layer is controlled.

IPC Classes  ?

  • C30B 29/36 - Carbides
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • H10D 62/832 - Semiconductor bodies, or regions thereof, of devices having potential barriers characterised by the materials being Group IV materials, e.g. B-doped Si or undoped Ge being Group IV materials comprising two or more elements, e.g. SiGe

86.

VEHICLE WHEEL AND RESONANCE NOISE REDUCING BODY

      
Application Number JP2020020486
Publication Number 2021/240582
Status In Force
Filing Date 2020-05-25
Publication Date 2021-12-02
Owner
  • TOYOTA TSUSHO CORPORATION (Japan)
  • TOYOTSU AUTOMOTIVE CREATION CORPORATION (Japan)
Inventor
  • Furumori Yuho
  • Tachino Tsukasa
  • Koyama Takashi

Abstract

According to the present invention, a resonator (30) engages with the outer circumferential surface of a rim (21) of a wheel (20), and is thus affixed to said outer circumferential surface. The resonator (30) has a main body portion (31) in which a long resonance space (S) that extends along the outer circumferential surface of the rim (21) is incorporated, and an opening portion (34), formed in the main body portion (31), that connects at least one among both ends of the resonance space (S) in the extension direction to outside of said resonance space (S). The resonance space (S) and the opening portion (34) constitute a resonance tube.

IPC Classes  ?

87.

METHOD FOR MANUFACTURING SEMICONDUCTOR SUBSTRATE, SEMICONDUCTOR SUBSTRATE, AND METHOD FOR FORMING GROWN LAYER

      
Application Number JP2021013745
Publication Number 2021/210392
Status In Force
Filing Date 2021-03-30
Publication Date 2021-10-21
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi

Abstract

The problem to be solved by the present invention is to provide a novel technique for manufacturing a semiconductor substrate having a large diameter. The present invention is a method for manufacturing a semiconductor substrate, including a crystal growing step S30 for forming a grown layer 20 on a base substrate 10 having a through-hole 11. The present invention is also a method for forming a grown layer 20, including a through-hole formation step S10 for forming a through-hole 11 in a base substrate 10 prior to the formation of the grown layer 20 on a surface of the base substrate 10.

IPC Classes  ?

  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • C30B 29/38 - Nitrides

88.

METHOD FOR PRODUCING ALUMINUM NITRIDE SUBSTRATE, ALUMINUM NITRIDE SUBSTRATE, AND METHOD FOR SUPPRESSING OCCURRENCE OF CRACKS IN ALUMINUM NITRIDE LAYER

      
Application Number JP2021013744
Publication Number 2021/210391
Status In Force
Filing Date 2021-03-30
Publication Date 2021-10-21
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Murakawa, Taku
  • Matsubara, Moeko
  • Nishio, Yoshitaka

Abstract

The problem to be solved by the present invention is to provide a novel technique with which it is possible to suppress the occurrence of cracks in an AlN layer. The present invention is a method for producing an AlN substrate, the method including an embrittlement step S10 for lowering the strength of an SiC base substrate 10, and a crystal growth step S20 for forming an AlN layer 20 on the SiC base substrate 10. The present invention is also a method for suppressing the occurrence of cracks in an AlN layer 20, the method including an embrittlement step S10 for lowering the strength of an SiC base substrate 10 prior to forming an AlN layer 20 on the SiC base substrate 10.

IPC Classes  ?

  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • C30B 29/38 - Nitrides

89.

METHOD FOR MANUFACTURING ALUMINUM NITRIDE SUBSTRATE, ALUMINUM NITRIDE SUBSTRATE, AND METHOD FOR FORMING ALUMINUM NITRIDE LAYER

      
Application Number JP2021013746
Publication Number 2021/210393
Status In Force
Filing Date 2021-03-30
Publication Date 2021-10-21
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Matsubara, Moeko
  • Nishio, Yoshitaka

Abstract

The problem to be solved by the present invention is to provide a novel technology capable of manufacturing a large-diameter AIN substrate. The present invention pertains to a method for manufacturing an AIN substrate, the method including a crystal growth step S30 for forming an AIN layer 20 on a SiC base substrate 10 having a through-hole 11. Furthermore, the present invention pertains to a method for manufacturing the AIN layer 20, the method including a through-hole formation step S10 for forming the through-hole 11 in the SiC base substrate 10 before forming the AIN layer 20 on the surface of the SiC base substrate 10.

IPC Classes  ?

  • C30B 29/38 - Nitrides
  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated

90.

ALUMINUM NITRIDE SUBSTRATE MANUFACTURING METHOD, ALUMINUM NITRIDE SUBSTRATE, AND METHOD OF REMOVING STRAIN LAYER INTRODUCED INTO ALUMINUM NITRIDE SUBSTRATE BY LASER PROCESSING

      
Application Number JP2021013748
Publication Number 2021/210395
Status In Force
Filing Date 2021-03-30
Publication Date 2021-10-21
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Matsubara, Moeko
  • Nishio, Yoshitaka

Abstract

The problem to be solved by the present invention is to provide a novel technique that can remove a strain layer introduced into an aluminum nitride substrate. In order to solve this problem, the present aluminum nitride substrate manufacturing method involves a strain layer removal step for removing a strain layer in an aluminum nitride substrate by heat treatment of the aluminum nitride substrate in a nitrogen atmosphere. In this way, the present invention can remove a strain layer that has been introduced into an aluminum nitride substrate.

IPC Classes  ?

  • C30B 33/02 - Heat treatment
  • C30B 33/04 - After-treatment of single crystals or homogeneous polycrystalline material with defined structure using electric or magnetic fields or particle radiation
  • B23K 26/382 - Removing material by boring or cutting by boring
  • H01L 21/268 - Bombardment with wave or particle radiation with high-energy radiation using electromagnetic radiation, e.g. laser radiation
  • H01L 21/324 - Thermal treatment for modifying the properties of semiconductor bodies, e.g. annealing, sintering
  • C30B 29/38 - Nitrides

91.

MANUFACTURING METHOD OF MODIFIED ALUMINUM NITRIDE RAW MATERIAL, MODIFIED ALUMINUM NITRIDE RAW MATERIAL, MANUFACTURING METHOD OF ALUMINUM NITRIDE CRYSTALS, AND DOWNFALL DEFECT PREVENTION METHOD

      
Application Number JP2021013749
Publication Number 2021/210396
Status In Force
Filing Date 2021-03-30
Publication Date 2021-10-21
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Matsubara, Moeko
  • Nishio, Yoshitaka

Abstract

The purpose of the present is to provide a modified AlN raw material for suppressing downfall defects. This manufacturing method of a modified aluminum nitride raw material involves a heat treatment step for heat treating an aluminum nitride raw material and generating an aluminum nitride sintered body.

IPC Classes  ?

  • C30B 29/38 - Nitrides
  • C04B 35/581 - Shaped ceramic products characterised by their compositionCeramic compositionsProcessing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxides based on borides, nitrides or silicides based on aluminium nitride
  • C04B 35/645 - Pressure sintering
  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • C30B 33/02 - Heat treatment

92.

METHOD FOR PRODUCING ALUMINUM NITRIDE SUBSTRATE, ALUMINUM NITRIDE SUBSTRATE, AND METHOD FOR SUPPRESSING INTRODUCTION OF DISLOCATION INTO ALUMINUM NITRIDE GROWTH LAYER

      
Application Number JP2021013751
Publication Number 2021/210398
Status In Force
Filing Date 2021-03-30
Publication Date 2021-10-21
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYO ALUMINIUM KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi
  • Murakawa, Taku
  • Matsubara, Moeko
  • Nishio, Yoshitaka

Abstract

A problem addressed by the present invention is to provide a novel technique with which it is possible to suppress the introduction of dislocation into a growth layer. The present invention, which solves the above problem, is a method for producing an aluminum nitride substrate, the method including a processing step for removing part of a silicon carbide substrate and forming a pattern that includes a minor angle, and a crystal growth step for forming an aluminum nitride growth layer on the silicon carbide substrate on which the pattern has been formed. The present invention is also a method for suppressing the introduction of dislocation into the aluminum nitride growth layer, the method including a processing step for removing part of the silicon carbide substrate and forming a pattern that includes a minor angle before forming a growth layer on a base substrate.

IPC Classes  ?

  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated
  • C30B 29/38 - Nitrides

93.

METHOD FOR PRODUCING SEMICONDUCTOR SUBSTRATE, SEMICONDUCTOR SUBSTRATE, AND METHOD FOR PREVENTING CRACK OCCURRENCE IN GROWTH LAYER

      
Application Number JP2021013743
Publication Number 2021/210390
Status In Force
Filing Date 2021-03-30
Publication Date 2021-10-21
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi

Abstract

The present invention addresses the problem of providing novel techniques capable of preventing crack occurrence in a growth layer. The present invention provides a method for producing a semiconductor substrate comprising a brittleness process step S10 for decreasing the strength of a base substrate 10 and a crystal growth step S20 for forming a growth layer 20 on the base substrate 10. The present invention also provides a method for preventing crack occurrence in a growth layer 20 comprising a brittleness process step S10 for decreasing the strength of a base substrate 10 before forming a growth layer 20 on the base substrate 10.

IPC Classes  ?

  • C30B 29/38 - Nitrides
  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated

94.

SILICON CARBIDE SUBSTRATE MANUFACTURING METHOD, SILICON CARBIDE SUBSTRATE, AND METHOD OF REMOVING STRAIN LAYER INTRODUCED INTO SILICON CARBIDE SUBSTRATE BY LASER PROCESSING

      
Application Number JP2021013747
Publication Number 2021/210394
Status In Force
Filing Date 2021-03-30
Publication Date 2021-10-21
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi

Abstract

The problem addressed by the present invention is that of providing a novel technique that can remove a strain layer introduced into a silicon carbide substrate by laser processing. The present silicon carbide substrate manufacturing method involves a processing step for performing laser processing to remove part of a silicon carbide substrate by irradiating the silicon carbide substrate with a laser, and a strain layer removal step for removing a strain layer that was introduced in the silicon carbide substrate by the aforementioned processing step involving heat treatment of the silicon carbide substrate. In this way, the present invention, which is a method of removing a strain layer introduced into a silicon carbide substrate by laser processing, involves a strain layer removal step for heat treating the silicon carbide substrate.

IPC Classes  ?

  • C30B 29/36 - Carbides
  • B23K 26/382 - Removing material by boring or cutting by boring
  • C30B 33/02 - Heat treatment
  • C30B 33/04 - After-treatment of single crystals or homogeneous polycrystalline material with defined structure using electric or magnetic fields or particle radiation
  • C30B 33/12 - Etching in gas atmosphere or plasma
  • H01L 21/268 - Bombardment with wave or particle radiation with high-energy radiation using electromagnetic radiation, e.g. laser radiation

95.

METHOD FOR MANUFACTURING SEMICONDUCTOR SUBSTRATE, SEMICONDUCTOR SUBSTRATE, AND METHOD FOR SUPPRESSING INTRODUCTION OF DISPLACEMENT TO GROWTH LAYER

      
Application Number JP2021013750
Publication Number 2021/210397
Status In Force
Filing Date 2021-03-30
Publication Date 2021-10-21
Owner
  • KWANSEI GAKUIN EDUCATIONAL FOUNDATION (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kaneko, Tadaaki
  • Dojima, Daichi

Abstract

The problem to be solved by the present invention is to provide novel technology capable of suppressing the introduction of displacement to a growth layer. The present invention, which solves the abovementioned problem, pertains to a method for manufacturing a semiconductor substrate, the method including: a processing step for removing a portion of a base substrate and forming a pattern that includes a minor angle; and a crystal growth step for forming a growth layer on the base substrate where the pattern has been formed. In addition, the present invention pertains to a method for suppressing the introduction of displacement to a growth layer, the method including a processing step for removing a portion of the base substrate and forming a pattern that includes a minor angle prior to forming the growth layer on the base substrate.

IPC Classes  ?

  • C30B 29/38 - Nitrides
  • C30B 23/06 - Heating of the deposition chamber, the substrate, or the materials to be evaporated

96.

METAL REMOVAL AGENT

      
Application Number JP2021000593
Publication Number 2021/145292
Status In Force
Filing Date 2021-01-11
Publication Date 2021-07-22
Owner
  • KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Yaokawa Jun
  • Minoura Takuma
  • Hibi Kazuma
  • Kawahara Hiroshi
  • Iwata Yasushi
  • Ishii Hiroyuki
  • Kano Akira
  • Kusaka Yusei
  • Ito Kyosuke
  • Murata Tomoo

Abstract

An object is to provide a metal removal agent used when removing Mg from an aluminum alloy melt whose raw material is scrap or the like. The present invention provides a metal removal agent used for formation of a molten salt layer that takes in Mg from an aluminum alloy melt. The metal removal agent contains: a specific metal element that is one or more of Cu, Zn, or Mn; a specific halogen element that is one or more of Cl or Br; and Mg. The metal removal agent may also contain: a base halide that serves as a base material of the molten salt layer; and a specific metal halide that is a compound of a specific metal element and a specific halogen element. The specific metal element is one or more of Cu, Zn, or Mn, and the specific halogen element is one or more of Cl or Br. When the molten salt layer formed using the metal removal agent and the aluminum alloy melt containing Mg are brought into contact with each other, Mg is taken into the molten salt layer side from the aluminum alloy melt side and efficiently removed.

IPC Classes  ?

  • B22D 1/00 - Treatment of fused masses in the ladle or the supply runners before casting
  • C22B 21/06 - Refining
  • C22B 9/10 - General processes of refining or remelting of metalsApparatus for electroslag or arc remelting of metals with refining or fluxing agentsUse of materials therefor

97.

METAL REMOVAL METHOD AND METAL RECOVERY METHOD

      
Application Number JP2021000594
Publication Number 2021/145293
Status In Force
Filing Date 2021-01-11
Publication Date 2021-07-22
Owner
  • KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Minoura Takuma
  • Yaokawa Jun
  • Hibi Kazuma
  • Kawahara Hiroshi
  • Iwata Yasushi
  • Ishii Hiroyuki
  • Kano Akira
  • Kusaka Yusei
  • Ito Kyosuke
  • Murata Tomoo

Abstract

An object is to provide a method with which Mg can be efficiently removed from an aluminum alloy melt whose raw material is scrap or the like. The metal removal method of the present invention includes a processing step of forming a molten salt layer in contact with an aluminum alloy melt containing Mg which covers at least a part of the surface of the aluminum alloy melt. This method allows Mg to be taken in from the aluminum alloy melt to the molten salt layer and removed. The molten salt layer contains a specific halogen element that is one or more of Cl or Br and a specific metal element that is one or more of Cu, Zn, or Mn. The specific metal element is preferably supplied as an oxide of the specific metal element to the molten salt layer. At that time, the molten salt layer preferably contains Mg. The step of removing Mg is preferably performed by disposing a conductor that bridges the aluminum alloy melt and the molten salt layer. This can enhance the Mg removal efficiency and the recovery efficiency of the specific metal element.

IPC Classes  ?

98.

METAL PURIFYING METHOD AND METAL PURIFYING APPARATUS

      
Application Number JP2021001144
Publication Number 2021/145398
Status In Force
Filing Date 2021-01-15
Publication Date 2021-07-22
Owner
  • KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO (Japan)
  • TOYOTA JIDOSHA KABUSHIKI KAISHA (Japan)
  • TOYOTA TSUSHO CORPORATION (Japan)
Inventor
  • Kawahara Hiroshi
  • Yaokawa Jun
  • Hibi Kazuma
  • Minoura Takuma
  • Iwata Yasushi
  • Mori Hiroyuki
  • Ishii Hiroyuki
  • Kano Akira
  • Kusaka Yusei
  • Ito Kyosuke
  • Nakano Satoshi
  • Murata Tomoo

Abstract

An object is to provide a method capable of efficiently removing Zn from an Al alloy melt obtained from scrap or the like. The present invention provides a metal purifying method for purifying an aluminum alloy melt by removing a specific element contained in the aluminum alloy melt using a vacuum distillation method. The present invention includes a local heating step for heating the vicinity of the surface of the aluminum alloy melt. The local heating step is performed, for example, by arc discharge, laser irradiation, or electron beam irradiation. At that time, the local heating step may be performed while applying a gas flow onto the surface of the aluminum alloy melt. The specific element may be one or more of Zn, Mg, or Pb having a saturated vapor pressure higher than that of Al. According to the present invention, the specific element can be efficiently removed from the Al alloy melt in a short time even without increasing the molten metal temperature or the degree of vacuum.

IPC Classes  ?

  • C22B 9/22 - Remelting metals with heating by wave energy or particle radiation
  • C22B 21/06 - Refining
  • C22B 7/00 - Working-up raw materials other than ores, e.g. scrap, to produce non-ferrous metals or compounds thereof
  • C22B 21/00 - Obtaining aluminium
  • F27B 14/04 - Crucible or pot furnacesTank furnaces adapted for treating the charge in vacuum or special atmosphere

99.

GLOBIO

      
Application Number 212684700
Status Registered
Filing Date 2021-07-02
Registration Date 2023-03-22
Owner Toyota Tsusho Corporation (Japan)
NICE Classes  ? 01 - Chemical and biological materials for industrial, scientific and agricultural use

Goods & Services

(1) Synthetic resins, unprocessed; plastics, unprocessed.

100.

GLOBIO

      
Serial Number 79318091
Status Registered
Filing Date 2021-07-02
Registration Date 2023-02-21
Owner Toyota Tsusho Corporation (Japan)
NICE Classes  ? 01 - Chemical and biological materials for industrial, scientific and agricultural use

Goods & Services

Synthetic resins, unprocessed; plastics, unprocessed
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