Abstract

A pyrolysis plant processes organic waste to manufacture biocarbon pellets, and more specifically to manufacture activated biocarbon pellets by slow pyrolysis. The process to produce the pellets involves using biocarbon powder, bio-oil, and pyroligneous acid produced from the pyrolysis plant to provide an improved activated biocarbon pellet. The activated biocarbon pellet comprises a biocarbon powder blended with a bio-oil at a ratio of 5% to 35% with a moisture content of 8% or less and a ball-pan hardness of greater than 90.

IPC Classes  ?

• C01B 32/30 - Active carbon
• A62D 3/40 - Processes for making harmful chemical substances harmless, or less harmful, by effecting a chemical change in the substances by heating to effect chemical change, e.g. by pyrolysis
• B01J 6/00 - CalciningFusing
• C01B 32/05 - Preparation or purification of carbon not covered by groups , , ,
• C01B 32/39 - Apparatus for the preparation thereof
• C01B 32/324 - Preparation characterised by the starting materials from waste materials, e.g. tyres or spent sulfite pulp liquor
• C01B 32/378 - Purification

Abstract

The present disclosure includes a process for pelletizing a spent bleaching earth (SBE) into a clay-biocarbon composite including classifying the SBE based on at least one parameter of the SBE, selecting at least one filler compound and mixing the at least one filler compound with the SBE to make a mixture, forming a plurality of pellets out of the mixture, and pyrolyzing the pellets to produce the clay-biocarbon composite. Pyrolyzing a pelleted spent bleaching earth (SBE) may include advancing the pelleted SBE with a distributer to a first thermal chamber for providing even thermal processing, releasing the pelleted SBE to an auger to cool to room temperature, and condensing at least one volatile compound emitted from the pelleted SBE during thermal processing to produce a condensate for reuse.

IPC Classes  ?

• B01J 20/34 - Regenerating or reactivating
• B01J 20/12 - Naturally occurring clays or bleaching earth
• B01J 20/20 - Solid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbonSolid sorbent compositions or filter aid compositionsSorbents for chromatographyProcesses for preparing, regenerating or reactivating thereof comprising inorganic material comprising carbon obtained by carbonising processes
• C01B 3/02 - Production of hydrogen or of gaseous mixtures containing hydrogen
• C10G 2/00 - Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
• C10L 3/00 - Gaseous fuelsNatural gasSynthetic natural gas obtained by processes not covered by subclasses , Liquefied petroleum gas

Abstract

The present disclosure includes a process for pelletizing a spent bleach earth (SBE) into a clay-biocarbon composite including classifying the SBE based on at least one parameter of the SBE, selecting at least one filler compound and mixing the at least one filler compound with the SBE to make a rnixture, forming a plurality of pellets out of the mixture, and pyrolyzing the pellets to produce the clay-biocarbon composite. Pyrolyzing a pelleted spent bleach earth (SBE) may include advancing the pelleted SBE with a distributer to a first thermal chamber for providing even thermal processing, releasing the pelleted SBE to a second auger to cool to room temperature, and condensing at least one volatile compound emitted from the pelleted SBE during thermal processing to produce a condensate for reuse.

IPC Classes  ?

• A62D 3/40 - Processes for making harmful chemical substances harmless, or less harmful, by effecting a chemical change in the substances by heating to effect chemical change, e.g. by pyrolysis
• B01J 2/22 - Processes or devices for granulating materials, in generalRendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
• C01B 32/36 - Reactivation or regeneration
• C01B 32/384 - Granulation
• C11B 13/04 - Recovery of fats, fatty oils or fatty acids from waste materials from spent adsorption materials

Goods & Services

Compostable marine-biodegradable bioplastic in the form of pellets for general industrial or manufacturing use

Goods & Services

(1) Compostable marine-biodegradable bioplastic in the form of pellets for general industrial or manufacturing use.

Goods & Services

Membership club services, namely, promoting the interest of members relating to reducing carbon dioxide from the atmosphere through the monetization of carbon off-sets and through financing projects to remove carbon dioxide from the atmosphere; Membership club services, namely, providing online transfer of carbon off-sets for members through purchasing a membership

Goods & Services

(Based on 44(d) Priority Application) Absorbing carbons; activated carbon; carbon for filters (Based on 44(d) Priority Application) Activated charcoal for use as deodorizing products, namely, all-purpose deodorizer preparations for household, commercial and industrial use

Goods & Services

(1) Activated biochar; absorbing carbons; activated carbon (2) Animal feed supplements

Goods & Services

(1) Absorbing carbons; activated carbon; activated charcoal; carbon for filters

Goods & Services

(1) Pyroligneous acid [wood vinegar];

Goods & Services

Biochar soil additives and biochar coal substitutes, namely, soil amendments; bio-composites additives, namely, soil additives specialty biochar soil substitutes for plants and micro-organisms; activated carbon for use as a soil conditioner; carbon; biocarbon; non-nutritional feed additives used in the manufacturing of animal feed Retail and wholesale store services featuring biochar soil additives, biochar coal substitutes, specialty biochar soil substitutes for plants and micro-organisms and peat moss substitutes, charcoal, char and biochar

Goods & Services

(1) Absorbing carbons; activated carbon; animal carbon; carbon black for industrial purposes; carbon for filters; charcoal for use as a soil conditioner; fertilisers for soil and potting soil; soil conditioners; soil conditioners for agricultural purposes; soil conditioners for horticultural purposes; soil improving agents; soil improving preparations (2) Carbon black as pigment

Goods & Services

(1) All-purpose soil additives, namely soil conditioners and soil improving preparations; all-purpose biochar soil additives; bio-composites additives, namely soil amendments and cosmetic additives, namely additives for use in the manufacture of cosmetics; biochar; biocarbon; carbon; activated carbon; charcoal (2) Animal feed additives

Goods & Services

(1) Biochar soil additives and biochar coal substitutes; Soil additives, namely bio-composites additives; Specialty biochar soil substitutes for plants and micro-organisms; Carboxymethyl cellulose; Wood pellets; Briquettes and firelogs made from recycled and processed biomass; Cellulosic ethanol and other alcohols produced through physical extraction, biological digestion and fermentation of cellulosic materials; Syngas, namely combustible gases that are synthesized from biomass; Bio-oil; Activated carbon; carbon; biocarbon; charcoal; char and biochar; cat litter; animal bedding (2) Animal feed additives (1) Manufacture, distribution, retail and wholesale of biochar soil additives, biochar coal substitutes, specialty biochar soil substitutes for plants and micro-organisms, Carboxymethyl cellulose, wood pellets, briquettes, firelogs and charcoal; char and biochar, cat litter and animal bedding; Retail and wholesale of cellulosic ethanol and other alcohols produced through physical extraction, biological digestion and fermentation of cellulosic materials and syngas, namely gases that are synthesized from biomass; Biomass processing services namely, biomass pyrolysis, biomass physical extraction, biological digestion of biomass, fermentation of biomass and biomass briquetting, conversion of biomass into bio-oil; Refining of bio-oils; Fractionation services namely fractionation of biomass; Industrial fermentation services namely fermentation of biomass; Renewable energy project development and investment services; Research and development services in the field of cellulosic ethanol production and related products and processes (2) Manufacture, distribution, retail and wholesale of animal feed additives

Goods & Services

(1) Absorbing carbons; activated carbon; activated charcoal.

Goods & Services

(1) Biochar soil additives and biochar coal substitutes; specialty biochar soil substitutes for plants and microorganisms; activated carbon; peat moss substitutes; cellulosic ethanol and other alcohols produced through physical extraction, biological digestion and fermentation of cellulosic materials. (2) Bio-oil namely oil produced from the processing of biomass (where used in this application 'biomass' means living and recently dead biological matter, namely plant and animal matter that is a waste, a by-product or a co-product of agricultural operations, forestry operations, or municipal or industrial activities and plant matter that is purpose grown for processing as biomass); briquettes and firelogs made from recycled and processed biomass; syngas namely combustible gases that are synthesized from biomass. (3) Peat moss substitutes. (1) Retail and wholesale of biochar soil additives and biochar coal substitutes, specialty biochar soil substitutes, peat moss substitutes, bio-oil, cellulosic ethanol and other alcohols produced through physical extraction, biological digestion and fermentation of cellulosic materials, briquettes and firelogs made from recycled and processed biomass, and syngas, namely gases that are synthesized from biomass; distribution of biochar soil additives and biochar coal substitutes, specialty biochar soil substitutes, peat moss substitutes, peat moss substitutes, bio-oil, cellulosic ethanol and other alcohols produced through physical extraction, biological digestion and fermentation of cellulosic materials, briquettes and firelogs made from recycled and processed biomass, and syngas, namely gases that are synthesized from biomass. (2) Warehousing services namely receipt and storage of biomass. (3) Biomass processing services namely, biomass pyrolysis, biomass physical extraction, biological digestion of biomass, fermentation of biomass and biomass briquetting; manufacturing of industrial, commercial and agricultural lubricants, namely conversion of biomass into bio-oil; refining of bio-oils; manufacturing of biochar products, namely activated carbon, soil replacement, soil additives and peat moss substitutes, all of the foregoing from biomass; manufacturing of heating logs, firelogs and briquettes from biomass; fractionation services namely fractionation of biomass; industrial fermentation services namely fermentation of biomass. (4) Renewable energy project development and investment services; research and development services in the field of cellulosic ethanol production and related products and processes.

Goods & Services

(1) Fire logs.