SunPower Corporation

United States of America

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        Patent 454
        Trademark 16
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Owner / Subsidiary
[Owner] SunPower Corporation 450
SolarBridge Technologies, Inc. 16
SunPower Corporation, Systems 4
Date
2024 4
2023 6
2022 3
2021 8
2020 12
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IPC Class
H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof 107
H01L 31/042 - PV modules or arrays of single PV cells 90
H01L 31/04 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof adapted as photovoltaic [PV] conversion devices 42
H01L 31/02 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof - Details 33
H01L 31/0392 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates 32
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NICE Class
09 - Scientific and electric apparatus and instruments 14
37 - Construction and mining; installation and repair services 5
42 - Scientific, technological and industrial services, research and design 5
06 - Common metals and ores; objects made of metal 4
19 - Non-metallic building materials 4
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Status
Pending 7
Registered / In Force 463
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1.

REMOTE SITE SURVEY FOR PHOTOVOLTAIC SYSTEM SITE

      
Application Number 18733919
Status Pending
Filing Date 2024-06-05
First Publication Date 2024-09-26
Owner SunPower Corporation (USA)
Inventor
  • Wachman, Jacob
  • Brown, Terrence
  • Folta, Bradley
  • Makkar, Deepesh

Abstract

Remotely surveying a photovoltaic system site includes receiving a photograph uploaded by a user device; analyzing the photograph using a trained machine learning model; receiving a confidence score from the trained machine learning model; determining if the photograph includes predetermined information, the predetermined information being used to perform a remote photovoltaic (PV) system site survey remotely; and in response to a determination that the photograph does not include the predetermined information, provide specific instructions regarding the missing information, wherein the specific instructions include guidance on how to retake the photograph to capture the predetermined information.

IPC Classes  ?

  • H02S 50/15 - Testing of PV devices, e.g. of PV modules or single PV cells using optical means, e.g. using electroluminescence
  • G06V 10/74 - Image or video pattern matchingProximity measures in feature spaces
  • G06V 10/98 - Detection or correction of errors, e.g. by rescanning the pattern or by human interventionEvaluation of the quality of the acquired patterns
  • G06V 20/70 - Labelling scene content, e.g. deriving syntactic or semantic representations
  • G06V 30/42 - Document-oriented image-based pattern recognition based on the type of document

2.

Display screen or portion thereof with graphical user interface

      
Application Number 29836780
Grant Number D1043743
Status In Force
Filing Date 2022-04-29
First Publication Date 2024-09-24
Grant Date 2024-09-24
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Lawrence, Aaron
  • Hares, Ahmad H.
  • Vratimos, Miltiadis
  • Wachman, Jacob
  • Voutsaras, Christos

3.

Display screen or portion thereof with graphical user interface

      
Application Number 29836796
Grant Number D1042512
Status In Force
Filing Date 2022-04-29
First Publication Date 2024-09-17
Grant Date 2024-09-17
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Lawrence, Aaron
  • Hares, Ahmad H.
  • Vratimos, Miltiadis
  • Wachman, Jacob
  • Voutsaras, Christos

4.

UNIVERSAL END CLAMP

      
Application Number US2023031667
Publication Number 2024/049978
Status In Force
Filing Date 2023-08-31
Publication Date 2024-03-07
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Wares, Brian
  • Ely, Ethan M.

Abstract

An end clamp for installation of a solar module includes a cap member that is installed in an opening of a rail. The end clamp also includes an assembly having a slider member and a base member, and also includes a fastener that attaches the assembly to the cap member. The slider member moves relative to the base member to clamp down on a flange of the solar module based on tightening of the fastener.

IPC Classes  ?

  • F16B 2/06 - Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action
  • F16B 2/14 - Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening using wedges
  • H02S 30/10 - Frame structures

5.

SUNBOOST

      
Serial Number 98153229
Status Pending
Filing Date 2023-08-28
Owner SunPower Corporation ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries and battery systems for storing and discharging electric energy from solar panels or power grids; energy storage systems sold as a unit comprised of batteries, inverters and power controllers; electrical power distribution boards and electrical power distribution panels

6.

SYSTEMS AND APPARATUSES FOR PRECIPITATION MANAGEMENT IN SOLAR ASSEMBLIES

      
Application Number 18151835
Status Pending
Filing Date 2023-01-09
First Publication Date 2023-05-25
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Keller, Alexander F.
  • Cuff, Brian
  • Attal, Francois
  • Hopkins, Stephen A.

Abstract

A solar assembly includes a single-slope crossbeam, a plurality of clip angle brackets, and a plurality of photovoltaic (PV) modules. Each PV module is supported by at least two of the plurality of clip angle brackets, and a height of the plurality of angle brackets differ from each other in order to allow the PV modules to be shingled.

IPC Classes  ?

  • H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
  • E04H 6/02 - Small garages, e.g. for one or two cars
  • H02S 30/10 - Frame structures

7.

AGGREGATED PHOTOVOLTAIC PANELS

      
Application Number 17994661
Status Pending
Filing Date 2022-11-28
First Publication Date 2023-03-23
Owner SunPower Corporation (USA)
Inventor
  • Okawa, David C.
  • Judkins, Zachary S.
  • Lance, Tamir
  • Newman, Tyler D.
  • Nguyen, Thierry H.
  • Reagan, Ryan

Abstract

Photovoltaic panels may be aggregated in various ways and may be aggregated with the use of a backplane where the backplane comprises electrical connectors positioned to electrically connect the PV panels. The PV panels may have various sizes and shapes and may overlap one or more other PV panels or PV panels being aggregated.

IPC Classes  ?

  • H02S 40/36 - Electrical components characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
  • H02S 40/34 - Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
  • H02S 20/25 - Roof tile elements
  • H01R 12/58 - Fixed connections for rigid printed circuits or like structures characterised by the terminals terminals for insertion into holes

8.

RECONFIGURABLE PHOTOVOLTAIC LAMINATE(S) AND PHOTOVOLTAIC PANEL(S)

      
Application Number 17980716
Status Pending
Filing Date 2022-11-04
First Publication Date 2023-02-23
Owner SunPower Corporation (USA)
Inventor
  • Judkins, Zachary S.
  • Okawa, David C.
  • Wares, Brian S.
  • Lance, Tamir
  • Chapman, Patrick L.

Abstract

Reconfigurable PV panels can have features that include cut lines for separating full panels into smaller subpanels, connector ribbons for assembling several reconfigurable PV panels into a one-dimensional or two-dimensional array and can be stacked upon each other and unstacked by rotating them about a shared connection.

IPC Classes  ?

  • H01L 31/0216 - Coatings
  • H01L 31/0475 - PV cell arrays made by cells in a planar, e.g. repetitive, configuration on a single semiconductor substrate; PV cell microarrays
  • H01L 31/05 - Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells

9.

PHOTOVOLTAIC PANEL HAVING AN ADHERED SUPPORT FRAME

      
Application Number 17981650
Status Pending
Filing Date 2022-11-07
First Publication Date 2023-02-23
Owner SunPower Corporation (USA)
Inventor Bunea, Gabriela Elena

Abstract

A photovoltaic panel having a distributed support frame adhered to a photovoltaic module is described. For example, the distributed support frame may include one or more support member or support mounts adhered to the photovoltaic module by an adhesive layer. The photovoltaic module may include layers bound together by an encapsulant. Accordingly, the distributed support frame may be attached to the photovoltaic module during a same lamination process used to laminate the photovoltaic module.

IPC Classes  ?

  • H02S 30/10 - Frame structures
  • H01L 31/048 - Encapsulation of modules
  • H01L 31/049 - Protective back sheets
  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof

10.

Enclosure

      
Application Number 29768274
Grant Number D0978081
Status In Force
Filing Date 2021-01-28
First Publication Date 2023-02-14
Grant Date 2023-02-14
Owner Sunpower Corporation (USA)
Inventor
  • Kuhn, Brian
  • Morris, William J.
  • Patwa, Daidipya J.
  • Narla, Sandeep

11.

ANGLED POLYMER SOLAR MODULES

      
Application Number 17863056
Status Pending
Filing Date 2022-07-12
First Publication Date 2022-10-27
Owner SunPower Corporation (USA)
Inventor
  • Okawa, David
  • Lance, Tamir
  • Bunea, Gabriela
  • Wares, Brian
  • Judkins, Zachary

Abstract

This specification describes angled polymer solar modules, methods for producing angled polymer solar modules, and methods for installing angled polymer solar modules. In some examples, a method includes producing a flat polymer sheet including one or more photovoltaic cells. The method includes applying force to the flat polymer sheet to curve the flat polymer sheet in at least one region, forming an angled polymer sheet from the flat polymer sheet. The method includes mounting the angled polymer sheet on a roof deck such that the photovoltaic cells are angled with respect to the roof deck by virtue of the at least one region being curved.

IPC Classes  ?

  • H02S 20/25 - Roof tile elements
  • H02S 30/00 - Structural details of PV modules other than those related to light conversion
  • H01L 31/0352 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their shape or by the shapes, relative sizes or disposition of the semiconductor regions
  • H01L 31/049 - Protective back sheets
  • H02S 30/10 - Frame structures
  • H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures

12.

Display screen or portion thereof with graphical user interface

      
Application Number 29746664
Grant Number D0951979
Status In Force
Filing Date 2020-08-16
First Publication Date 2022-05-17
Grant Date 2022-05-17
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Lawrence, Aaron
  • Hares, Ahmad H.
  • Vratimos, Miltiadis
  • Wachman, Jacob
  • Voutsaras, Christos

13.

METHODS AND SYSTEMS FOR INTEGRATING ENERGY CONTROL SYSTEMS WITH ELECTRICAL SYSTEMS

      
Application Number US2021042637
Publication Number 2022/020516
Status In Force
Filing Date 2021-07-21
Publication Date 2022-01-27
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Narla, Sandeep
  • Risi, Brian
  • Lutkus, Andrew

Abstract

The present disclosure provides systems and methods for integrating an energy control system with an electrical system having a utility meter connected to a utility grid, a photovoltaic (PV) system, an energy storage system, and a plurality of electrical loads. The systems and methods include determining a site condition of the electrical system, determining a type of backup configuration for the electrical system based on the determined site condition, and determining a location of at least one of a main circuit breaker, the PV system, a subpanel, and a site current transformer with respect to the energy control system based on the determined site condition and the determined type of backup configuration.

IPC Classes  ?

  • H02J 1/00 - Circuit arrangements for dc mains or dc distribution networks
  • H02J 7/35 - Parallel operation in networks using both storage and other DC sources, e.g. providing buffering with light sensitive cells

14.

Solar power system commissioning

      
Application Number 17163671
Grant Number 11515837
Status In Force
Filing Date 2021-02-01
First Publication Date 2021-08-19
Grant Date 2022-11-29
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Mellor, Jr., Richard E.
  • Kavaiya, Gaurang
  • Thompson, Jonathan Tucker
  • Narla, Sandeep
  • Griffin, Joseph
  • Ghadami, Rasoul
  • Uebel, Udo
  • Cheung, Alvin
  • Cervantes, Fernando
  • Zaragoz, Alberto Fonts
  • Yang, Troy
  • Patwa, Daidipya
  • Liu, Rex

Abstract

Commissioning a solar power monitoring system includes imaging a plurality of labels, wherein each label of the plurality of labels is associated with an electronic component. Further, commissioning the solar power monitoring system includes discovering each electronic component at the same time based on the imaging of the plurality of labels, displaying a list of the discovered electronic components, and commissioning a solar power monitoring system including the discovered electronic components for use.

IPC Classes  ?

  • H02S 50/00 - Monitoring or testing of PV systems, e.g. load balancing or fault identification
  • H04B 3/54 - Systems for transmission via power distribution lines
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H02J 7/35 - Parallel operation in networks using both storage and other DC sources, e.g. providing buffering with light sensitive cells
  • H04W 88/02 - Terminal devices

15.

SUBTRACTIVE METALLIZATION FOR SOLAR CELLS

      
Application Number US2020065906
Publication Number 2021/127370
Status In Force
Filing Date 2020-12-18
Publication Date 2021-06-24
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Loscutoff, Paul, W.
  • Wang, Hung-Ming
  • Manalo, Raphael

Abstract

Subtractive metallization approaches for fabricating solar cells, and the resulting solar cells, are described. In an example, a solar cell includes a semiconductor region in or above a substrate. A metal foil portion can include an adhesive layer thereon. The adhesive layer is above the semiconductor region and has an opening therein exposing a portion of the semiconductor region. A conductive material is on and electrically coupled to the portion of the semiconductor region exposed by the opening in the adhesive layer. The conductive material is further on and electrically coupled to the metal foil portion.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 31/02 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof - Details
  • H01L 21/027 - Making masks on semiconductor bodies for further photolithographic processing, not provided for in group or
  • H01L 31/032 - Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups

16.

ELECTRICAL PATHWAY INTERMITTENT FAULT DETECTION

      
Application Number US2020064448
Publication Number 2021/126682
Status In Force
Filing Date 2020-12-11
Publication Date 2021-06-24
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Han, Katherine
  • Stewart, Jack
  • Han, Hai-Yue

Abstract

Testing to detect intermittent electrical pathways is described. Applied currents may be reversed to fully test all components of a workpiece. Various testing methodologies may be employed. These methodologies may include Time Domain Reflectometry (TDR), mechanical agitation, dark current/voltage testing, (dark IV), i.e., electrical testing of a workpiece using applied electricity, and thermographic imaging, e.g., infra-red thermal imaging. The sensed voltage during agitation may be compared to a benchmark voltage to determine whether or not an intermittent failure exists.

IPC Classes  ?

  • H02S 50/00 - Monitoring or testing of PV systems, e.g. load balancing or fault identification

17.

ALIGNED METALLIZATION FOR SOLAR CELLS

      
Application Number US2020064204
Publication Number 2021/119252
Status In Force
Filing Date 2020-12-10
Publication Date 2021-06-17
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Kim, Taeseok
  • Smith, David

Abstract

Aligned metallization approaches for fabricating solar cells, and the resulting solar cells, are described. In an example, a solar cell includes a semiconductor layer over a semiconductor substrate. A first plurality of discrete openings is in the semiconductor layer and exposes corresponding discrete portions of the semiconductor substrate. A plurality of doped regions is in the semiconductor substrate and corresponds to the first plurality of discrete openings. An insulating layer is over the semiconductor layer and is in the first plurality of discrete openings. A second plurality of discrete openings is in the insulating layer and exposes corresponding portions of the plurality of doped regions. Each one of the second plurality of discrete openings is entirely within a perimeter of a corresponding one of the first plurality of discrete openings. A plurality of conductive contacts is in the second plurality of discrete openings and is on the plurality of doped regions.

IPC Classes  ?

  • H01L 31/02 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof - Details
  • H01L 31/0224 - Electrodes
  • H01L 31/0216 - Coatings
  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof

18.

PHOTOVOLTAIC FRAME WITH LAMINATE RECEIVER

      
Application Number US2020061908
Publication Number 2021/108340
Status In Force
Filing Date 2020-11-24
Publication Date 2021-06-03
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Shakir, Arbaz
  • Lance, Tamir
  • Seymour, Lydia, Alicia
  • Flores, Jose Cornelio, M.
  • Schulte, Elizabeth

Abstract

Photovoltaic (PV) frames, PV frame systems, methods of PV manufacture, articles of PV manufacture, and processes involving PVs are provided. These frames may employ a laminate receiver configured to receive a surface of a PV laminate and support that PV laminate upon installation of a PV system.

IPC Classes  ?

  • H02S 30/10 - Frame structures
  • H01L 31/02 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof - Details

19.

WIRE-BASED METALLIZATION AND STRINGING FOR SOLAR CELLS

      
Application Number US2020052917
Publication Number 2021/062302
Status In Force
Filing Date 2020-09-25
Publication Date 2021-04-01
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Sewell, Richard Hamilton
  • Reich, Matthieu Minault
  • Bowring, Andrea R.
  • Shakir, Arbaz
  • Reagan, Ryan
  • Matsumoto, Matthew

Abstract

Wire-based metallization and stringing techniques for solar cells, and the resulting solar cells, modules, and equipment, are described. In an example, a string of solar cells includes a plurality of back-contact solar cells, wherein each of the plurality of back-contact solar cells includes P- type and N-type doped diffusion regions. A plurality of conductive wires is disposed over a back surface of each of the plurality of solar cells, wherein each of the plurality of conductive wires is substantially parallel to the P-type and N-type doped diffusion regions of each of the plurality of solar cells. One or more of the plurality of conductive wires adjoins a pair of adjacent solar cells of the plurality of solar cells and has a relief feature between the pair of adjacent solar cells.

IPC Classes  ?

  • H01L 31/0465 - PV modules composed of a plurality of thin film solar cells deposited on the same substrate comprising particular structures for the electrical interconnection of adjacent PV cells in the module
  • H01L 31/0352 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their shape or by the shapes, relative sizes or disposition of the semiconductor regions
  • H01L 31/05 - Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells

20.

Photovoltaic system monitoring and analysis

      
Application Number 16994195
Grant Number 11460490
Status In Force
Filing Date 2020-08-14
First Publication Date 2021-03-25
Grant Date 2022-10-04
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Lu, Yiping
  • Daniil, Daniel
  • Bianco, Luca Del
  • Heber, Juan
  • Franz, Patrick
  • Vratimos, Miltiadis
  • Voutsaras, Christos
  • Thompson, Jonathan Tucker
  • Mellor, Richard E.

Abstract

A method for monitoring a photovoltaic (PV) system includes receiving PV system information for a predetermined timeframe; displaying a power flow based on the received PV system information corresponding to the predetermined timeframe; displaying energy storage system information based on the received PV system information corresponding to the predetermined timeframe; and displaying an energy mix analysis based on the received PV system information corresponding to the predetermined timeframe.

IPC Classes  ?

  • G01R 22/06 - Arrangements for measuring time integral of electric power or current, e.g. electricity meters by electronic methods
  • G08C 17/02 - Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
  • H04L 67/10 - Protocols in which an application is distributed across nodes in the network
  • H04Q 9/00 - Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom

21.

Door

      
Application Number 29706559
Grant Number D0909974
Status In Force
Filing Date 2019-09-20
First Publication Date 2021-02-09
Grant Date 2021-02-09
Owner SunPower Corporation (USA)
Inventor
  • Kuhn, Brian
  • Morris, William J.
  • Patwa, Daidipya J.
  • Narla, Sandeep

22.

Backup load energy control system

      
Application Number 16811891
Grant Number 11811261
Status In Force
Filing Date 2020-03-06
First Publication Date 2020-10-22
Grant Date 2023-11-07
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Narla, Sandeep
  • Kuhn, Brian
  • Fischer, Kevin C.
  • Uebel, Udo
  • Robinson, Marc A.

Abstract

The present disclosure provides a method for controlling an energy control system. The energy control system includes a grid interconnection, a backup load interconnection, a non-backup load interconnection, and a backup power interconnection. The method includes receiving electronic data from a plurality of backup loads. The method includes detecting a power outage at the grid interconnection electrically coupled to a utility grid. The method includes disconnecting the grid interconnection from the backup power interconnection, in which the backup power interconnection is electrically coupled to a backup power source. The method includes connecting a first set of the plurality of backup loads to the backup load interconnection, in which the backup load interconnection is electrically coupled to the backup power interconnection such that power is supplied from the backup power source to the first set of backup loads.

IPC Classes  ?

  • H02J 9/06 - Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over
  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H02J 3/00 - Circuit arrangements for ac mains or ac distribution networks
  • B60L 50/60 - Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
  • B60L 53/51 - Photovoltaic means
  • B60L 53/60 - Monitoring or controlling charging stations
  • B60L 58/12 - Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries responding to state of charge [SoC]
  • B60L 8/00 - Electric propulsion with power supply from forces of nature, e.g. sun or wind
  • B60L 58/18 - Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules

23.

SOLAR CELLS HAVING HYBRID ARCHITECTURES INCLUDING DIFFERENTIATED P-TYPE AND N-TYPE REGIONS WITH OFFSET CONTACTS

      
Application Number US2020025483
Publication Number 2020/205636
Status In Force
Filing Date 2020-03-27
Publication Date 2020-10-08
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Smith, David, D.
  • Cotter, Jeffrey, El
  • Barkhouse, David Aaron, Randolph
  • Kim, Taeseok

Abstract

A solar cell, and methods of fabricating said solar cell, are disclosed. The solar cell can include a first emitter region over a substrate, the first emitter region having a perimeter around a portion of the substrate. A first conductive contact is electrically coupled to the first emitter region at a location outside of the perimeter of the first emitter region.

IPC Classes  ?

  • H01L 31/0392 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates
  • H01L 31/0224 - Electrodes
  • H01L 31/0236 - Special surface textures

24.

Estimating performance of photovoltaic systems

      
Application Number 16813285
Grant Number 11615487
Status In Force
Filing Date 2020-03-09
First Publication Date 2020-09-17
Grant Date 2023-03-28
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Chaudhari, Chetan
  • Lance, Tamir
  • Shishavan, Amir Asgharzadeh

Abstract

An energy evaluation system includes an energy system modeling framework and an Application Program Interface (API) as part of the energy system evaluation framework. The energy evaluation system can be configured to query a simulation application program interface (API) with PV system configuration parameters as arguments, generate a shade loss time series based on the system configuration parameters, simulate energy output for the PV system based on the shade loss time series, and output energy aggregations based on the simulation.

IPC Classes  ?

  • G06Q 50/06 - Energy or water supply
  • H02J 3/00 - Circuit arrangements for ac mains or ac distribution networks
  • G06F 30/27 - Design optimisation, verification or simulation using machine learning, e.g. artificial intelligence, neural networks, support vector machines [SVM] or training a model
  • G06F 9/54 - Interprogram communication
  • G06Q 10/06 - Resources, workflows, human or project managementEnterprise or organisation planningEnterprise or organisation modelling
  • G06Q 30/04 - Billing or invoicing
  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers
  • G01W 1/02 - Instruments for indicating weather conditions by measuring two or more variables, e.g. humidity, pressure, temperature, cloud cover or wind speed
  • G06N 5/04 - Inference or reasoning models
  • G06Q 10/067 - Enterprise or organisation modelling

25.

Solar roof mounting surface transition

      
Application Number 29659983
Grant Number D0891360
Status In Force
Filing Date 2018-08-14
First Publication Date 2020-07-28
Grant Date 2020-07-28
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Wong, Benjamin Cadbury
  • Kapla, John Paul
  • Feldmann, Kyle Donald
  • Benjamin, Dylan

26.

HUB+

      
Serial Number 90067023
Status Registered
Filing Date 2020-07-22
Registration Date 2023-04-04
Owner SunPower Corporation ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Apparatus for management of a solar-based energy system, namely, an apparatus comprised of an electrical panel, autodisconnect switches, and recorded intelligent energy management software for storing electrical energy and discharging electricity, storing electrical energy and discharging electricity to or from an electric power grid to meet energy usage goals and demands, and monitoring and optimizing the storage and discharge of electrical energy in a photovoltaic-connected energy system

27.

SUNVAULT

      
Serial Number 90021263
Status Registered
Filing Date 2020-06-25
Registration Date 2021-09-07
Owner SunPower Corporation ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries and battery systems for storing and discharging electric energy from solar panels or power grids; energy storage systems sold as a unit comprised of batteries, inverters and power controllers; electrical power distribution boards and electrical power distribution panels

28.

Distributed energy resource topology and operation

      
Application Number 16734629
Grant Number 11050256
Status In Force
Filing Date 2020-01-06
First Publication Date 2020-05-07
Grant Date 2021-06-29
Owner SunPower Corporation (USA)
Inventor Kern, Gregory

Abstract

Systems and methods regarding distributed energy resource systems (DERs) are described. Configurations and employed methods may include sending a command to a DER system to place the DER system in one or more of a charge state, a discharge state, an idle state, or a reactive power state. These DER systems may include an energy storage circuit, a dc/ac converter configured to receive a DC voltage from the storage circuit and convert the received DC voltage for receipt by an external AC circuit, and one or more controllers configured to designate operation state of the storage circuit in at least a charge state, a discharge state, and an idle state.

IPC Classes  ?

  • H02J 3/18 - Arrangements for adjusting, eliminating or compensating reactive power in networks
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers
  • H02J 3/28 - Arrangements for balancing the load in a network by storage of energy
  • H02J 3/30 - Arrangements for balancing the load in a network by storage of energy using dynamo-electric machines coupled to flywheels
  • H02J 3/32 - Arrangements for balancing the load in a network by storage of energy using batteries with converting means
  • H02J 13/00 - Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the networkCircuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network

29.

Energy flow prediction for electric systems including photovoltaic solar systems

      
Application Number 16730186
Grant Number 11322945
Status In Force
Filing Date 2019-12-30
First Publication Date 2020-04-30
Grant Date 2022-05-03
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Murugesan, Sugumar
  • Thulasingam, Saravanan

Abstract

Methods, systems, and computer storage media are disclosed for determining electric energy flow predictions for electric systems including photovoltaic solar systems. In some examples, a method is performed by a computer system and includes supplying a consumption time series and a predicted production time series for an electric system to a machine-learning predictor trained during a prior training phase using electric energy consumption training data and photovoltaic production training data. The consumption time series has a first data resolution, and the electric energy consumption training data and the photovoltaic production training data have a second data resolution greater than the first data resolution. The method includes determining, using an output of the machine-learning predictor, a predicted import time series of electric import values each specifying an amount of electric energy predicted to be imported by the electric system with a prospective photovoltaic solar system installed.

IPC Classes  ?

  • G06G 7/54 - Analogue computers for specific processes, systems, or devices, e.g. simulators for nuclear physics, e.g. nuclear reactors, radioactive fallout
  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers
  • H02S 50/00 - Monitoring or testing of PV systems, e.g. load balancing or fault identification
  • G06N 20/00 - Machine learning
  • H02J 13/00 - Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the networkCircuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network
  • G06F 30/20 - Design optimisation, verification or simulation

30.

Microinverter systems and subsystems

      
Application Number 16713174
Grant Number 11342756
Status In Force
Filing Date 2019-12-13
First Publication Date 2020-04-16
Grant Date 2022-05-24
Owner SunPower Corporation (USA)
Inventor
  • Bintz, Ii, Miles F.
  • Chapman, Patrick L.

Abstract

An alternating current (AC) module system includes branch circuits and a main service panel to receive power from the branch circuits. A photovoltaic (PV) supervisor is located between the branch circuits and the panel. The PV supervisor aggregates the power from the branch circuits. The PV supervisor also performs a nonredundant operational function for one or more of the branch circuits. The PV supervisor includes a gateway device to permit control of the operational functions.

IPC Classes  ?

  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers
  • H02S 40/32 - Electrical components comprising DC/AC inverter means associated with the PV module itself, e.g. AC modules
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries

31.

SOLAR CELLS HAVING HYBRID ARCHITECTURES INCLUDING DIFFERENTIATED P-TYPE AND N-TYPE REGIONS

      
Application Number US2019053678
Publication Number 2020/069458
Status In Force
Filing Date 2019-09-27
Publication Date 2020-04-02
Owner SUNPOWER CORPORATION (USA)
Inventor Smith, David D.

Abstract

A solar cell, and methods of fabricating said solar cell, are disclosed. The solar cell can include a substrate having a light-receiving surface and a back surface. The solar cell can include a first semiconductor region of a first conductivity type disposed on a first dielectric layer, wherein the first dielectric layer is disposed on the substrate. The solar cell can also include a second semiconductor region of a second, different, conductivity type disposed on a second dielectric layer, where a portion of the second thin dielectric layer is disposed between the first and second semiconductor regions. The solar cell can include a third dielectric layer disposed on the second semiconductor region. The solar cell can include a first conductive contact disposed over the first semiconductor region but not the third dielectric layer. The solar cell can include a second conductive contact disposed over the second semiconductor region, where the second conductive contact is disposed over the third dielectric layer and second semiconductor region. In an embodiment, the third dielectric layer can be a dopant layer.

IPC Classes  ?

  • H01L 31/02 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof - Details
  • H01L 31/032 - Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups
  • H01L 31/0368 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including polycrystalline semiconductors
  • H01L 31/0236 - Special surface textures
  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof

32.

SOLAR CELL WITH WRAPAROUND FINGER

      
Application Number US2019053621
Publication Number 2020/069419
Status In Force
Filing Date 2019-09-27
Publication Date 2020-04-02
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Reich, Matthieu Minault
  • Abra, Lewis C.
  • Kavulak, David Fredic Joel
  • Bowring, Andrea R.
  • Francois, Benjamin
  • Cousins, Peter J.
  • Bastian, Boris
  • Hsia, Benjamin I.
  • Manalo, Raphael M.

Abstract

A solar cell can include a first plurality of metal contact fingers, and a second plurality of metal contact fingers interdigitated with the first plurality of metal contact fingers, wherein at least one of the first plurality of metal contact fingers comprises a wrap¬ around metal finger that passes between a first edge of the solar cell and at least one contact pads. A photovoltaic (PV) string including a solar cell with a wrap-around metal contact finger. A method of coupling an electrically conductive connector to a solar cell with a wrap-around metal contact finger.

IPC Classes  ?

  • H01L 31/02 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof - Details
  • H01L 31/0224 - Electrodes
  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof

33.

Solar energy metering, communications, and control system

      
Application Number 16671817
Grant Number 11231446
Status In Force
Filing Date 2019-11-01
First Publication Date 2020-02-27
Grant Date 2022-01-25
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Uebel, Udo
  • Kavaiya, Gaurang
  • Fischer, Kevin C.
  • Lenox, Carl
  • Scrutchfield, Donald H.

Abstract

Methods, systems, and computer readable media are disclosed for monitoring photovoltaic solar systems. In some examples, the system includes a solar power measurement input for coupling to a solar panel system, a measurement circuit configured to measure power produced by the solar panel system using the solar power measurement input, and a data transmission system. The measurement circuit is configured, by virtue of the measurement circuit including electrical components rated to at least a certain tolerance level, to take revenue-grade power measurements from the solar power measurement input with a level of accuracy that meets a national or international metering standard. The data transmission system is configured to transmit the revenue-grade power measurements from the measurement circuit to a remote system.

IPC Classes  ?

  • G01R 21/00 - Arrangements for measuring electric power or power factor
  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers
  • H02J 13/00 - Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the networkCircuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network
  • H04L 12/28 - Data switching networks characterised by path configuration, e.g. LAN [Local Area Networks] or WAN [Wide Area Networks]
  • G01R 22/06 - Arrangements for measuring time integral of electric power or current, e.g. electricity meters by electronic methods
  • G01R 21/06 - Arrangements for measuring electric power or power factor by measuring current and voltage
  • G01R 22/00 - Arrangements for measuring time integral of electric power or current, e.g. electricity meters
  • G05F 1/66 - Regulating electric power
  • G06Q 50/06 - Energy or water supply
  • H02J 3/06 - Controlling transfer of power between connected networksControlling sharing of load between connected networks
  • H02J 3/00 - Circuit arrangements for ac mains or ac distribution networks

34.

PHOTOVOLTAIC PANEL

      
Application Number US2019033721
Publication Number 2019/240928
Status In Force
Filing Date 2019-05-23
Publication Date 2019-12-19
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Wares, Brian
  • Okawa, David, C.
  • Lance, Tamir

Abstract

Modular photovoltaic (PV) panel, system, and method of mounting. The system including a mounting flashing configured to mounted to a mounting surface and a folding PV panel. The folding PV panel including: a first subpanel including first PV cells, wherein the first subpanel extends along a first lateral plane and comprises a plurality of mounting hooks extending laterally from and affixed to a backside of the first subpanel, the mounting hooks configured to couple to the mounting flashing; a second subpanel including second PV cells, wherein the second subpanel extends along a second lateral plane, wherein the second subpanel comprises a front edge support configured to hold a front edge of the second subpanel away from the mounting surface; and a hinge assembly rotationally coupling the first subpanel and the second subpanel to allow an angle between the first lateral plane and the second lateral plane to change.

IPC Classes  ?

35.

Commanding distributed energy resources

      
Application Number 16539150
Grant Number 10530157
Status In Force
Filing Date 2019-08-13
First Publication Date 2019-12-05
Grant Date 2020-01-07
Owner SunPower Corporation (USA)
Inventor Kern, Gregory

Abstract

Computer systems and methods regarding distributed energy resource systems (DERs) re described. Configurations and employed methods may include sending a command to a DER system to place the DER system in one or more of a charge state, a discharge state, an idle state, or a reactive power state. these DER systems may include a rechargeable battery, a dc/ac converter configured to receive a DC voltage from the battery and convert the received DC voltage for receipt by an external AC circuit, and one or more controllers configured to designate operation state of the battery in at least a charge state, a discharge state, and an idle state.

IPC Classes  ?

  • G06F 17/50 - Computer-aided design
  • H02J 3/18 - Arrangements for adjusting, eliminating or compensating reactive power in networks
  • H02J 3/28 - Arrangements for balancing the load in a network by storage of energy
  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers
  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H02J 3/30 - Arrangements for balancing the load in a network by storage of energy using dynamo-electric machines coupled to flywheels
  • H02J 13/00 - Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the networkCircuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network
  • H02J 3/32 - Arrangements for balancing the load in a network by storage of energy using batteries with converting means

36.

Metering and control subsystems for photovoltaic solar systems

      
Application Number 15987856
Grant Number 11699973
Status In Force
Filing Date 2018-05-23
First Publication Date 2019-11-28
Grant Date 2023-07-11
Owner SunPower Corporation (USA)
Inventor
  • Fischer, Kevin C.
  • Rothblum, Philip
  • Scrutchfield, Donald H.
  • Benjamin, Dylan W.

Abstract

A metering and control subsystem for a photovoltaic solar system is configured for metering the photovoltaic solar system using current measurement devices and individually controlling relays to selectively energize photovoltaic branch circuits. In some examples, the metering and control subsystem includes photovoltaic branch connectors, a relay matrix, current measurement devices, and a metering and relay control circuit. The metering and control circuit is configured for metering the photovoltaic solar system using current measurement data from the current measurement devices and individually controlling the relays to selectively energize each photovoltaic branch circuit.

IPC Classes  ?

  • H02S 50/00 - Monitoring or testing of PV systems, e.g. load balancing or fault identification
  • H02H 7/20 - Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for electronic equipment
  • G01R 19/165 - Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values
  • H02S 40/36 - Electrical components characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
  • H02S 40/34 - Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
  • H02H 1/00 - Details of emergency protective circuit arrangements
  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers

37.

SOLAR CELLS HAVING JUNCTIONS RETRACTED FROM CLEAVED EDGES

      
Application Number US2019027005
Publication Number 2019/204119
Status In Force
Filing Date 2019-04-11
Publication Date 2019-10-24
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Lin, Yafu
  • Jacob, David

Abstract

Methods of fabricating solar cells having junctions retracted from cleaved edges, and the resulting solar cells, are described. In an example, a solar cell includes a substrate having a light-receiving surface, a back surface, and sidewalls. An emitter region is in the substrate at the light-receiving surface of the substrate. The emitter region has sidewalls laterally retracted from the sidewalls of the substrate. A passivation layer is on the sidewalls of the emitter region.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 31/02 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof - Details
  • H01L 31/0236 - Special surface textures
  • H01L 31/036 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes

38.

HELIX

      
Serial Number 88650638
Status Registered
Filing Date 2019-10-11
Registration Date 2021-11-30
Owner SunPower Corporation ()
NICE Classes  ? 09 - Scientific and electric apparatus and instruments

Goods & Services

Batteries and battery systems for storing and discharging electric energy from solar panels; solar energy storage systems sold as a unit comprised of solar panels, namely, solar panels for the production of electricity, batteries, inverters and controllers; electrical distribution boards and electrical distribution panels

39.

LOCAL METALLIZATION FOR SEMICONDUCTOR SUBSTRATES USING A LASER BEAM

      
Application Number US2019026151
Publication Number 2019/195786
Status In Force
Filing Date 2019-04-05
Publication Date 2019-10-10
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Lu, Pei, Hsuan
  • Hsia, Benjamin, I.
  • Barkhouse, David, Aaron, R.
  • Gorny, Lee

Abstract

Local metallization of semiconductor substrates using a laser beam, and the resulting structures, e.g., micro-electronic devices, semiconductor substrates and/or solar cells, are described. For example, a solar cell includes a substrate and a plurality of semiconductor regions disposed in or above the substrate. A plurality of conductive contact structures is electrically connected to the plurality of semiconductor regions. Each conductive contact structure includes a locally deposited metal portion disposed in contact with a corresponding a semiconductor region.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 31/0236 - Special surface textures
  • H01L 31/02 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof - Details
  • H01L 31/0224 - Electrodes
  • H01L 31/0368 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including polycrystalline semiconductors

40.

LASER ASSISTED METALLIZATION PROCESS FOR SOLAR CELL CIRCUIT FORMATION

      
Application Number US2019026188
Publication Number 2019/195804
Status In Force
Filing Date 2019-04-05
Publication Date 2019-10-10
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Lu, Pei, Hsuan
  • Hsia, Benjamin, I.
  • Barkhouse, David Aaron, Randolph
  • Okawa, David, C.
  • Kavulak, David, F.
  • Abra, Lewis, C.
  • Correos, George, G.
  • Sewell, Richard, Hamilton
  • Reagan, Ryan
  • Lance, Tamir
  • Nguyen, Thierry

Abstract

A method of fabricating solar cell, solar laminate and/or solar module string is provided. The method may include: locating a metal foil over a plurality of semiconductor substrates; exposing the metal foil to laser beam over selected portions of the plurality of semiconductor substrates, wherein exposing the metal foil to the laser beam forms a plurality conductive contact structures having of locally deposited metal portion electrically connecting the metal foil to the semiconductor substrates at the selected portions; and selectively removing portions of the metal foil, wherein remaining portions of the metal foil extend between at least two of the plurality of semiconductor substrates.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 31/02 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof - Details
  • H01L 31/05 - Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells

41.

Monitoring electric systems for wiring faults

      
Application Number 15945375
Grant Number 10969414
Status In Force
Filing Date 2018-04-04
First Publication Date 2019-10-10
Grant Date 2021-04-06
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Scrutchfield, Donald H.
  • Bintz, Miles F.
  • Benjamin, Dylan W.
  • Fischer, Kevin C.

Abstract

Methods, systems, and computer readable media are disclosed for monitoring electric systems for wiring faults. In some examples, a system includes a production power meter coupled to a power generation system of a building and configured for measuring electric power generated by the power generation system, one or more consumption power meters coupled to an electric system of the building and configured for measuring electric power consumed by the electric system, and a computer system coupled to the production power meter and the consumption power meters. The computer system is programmed for determining that at least one power meter is installed with a reversed polarity that is reversed with respect to an installation specification, resulting in the computer system receiving measured values from the at least one power meter having an incorrect sign.

IPC Classes  ?

  • G01R 35/04 - Testing or calibrating of apparatus covered by the other groups of this subclass of instruments for measuring time integral of power or current
  • G01R 22/06 - Arrangements for measuring time integral of electric power or current, e.g. electricity meters by electronic methods
  • H02J 13/00 - Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the networkCircuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network

42.

LASER ASSISTED METALLIZATION PROCESS FOR SOLAR CELL STRINGING

      
Application Number US2019026166
Publication Number 2019/195793
Status In Force
Filing Date 2019-04-05
Publication Date 2019-10-10
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Lu, Pei, Hsuan
  • Hsia, Benjamin, I.
  • Barkhouse, David Aaron, Randolph
  • Abra, Lewis, C.
  • Correos, George, G.
  • Robinson, Marc
  • Loscutoff, Paul, W.
  • Reagan, Ryan
  • Okawa, David
  • Lance, Tamir
  • Nguyen, Thierry

Abstract

Metallization of semiconductor substrates using a laser beam, and the resulting structures, e.g., micro-electronic devices, semiconductor substrates and/or solar cells, solar cell circuit, solar cell strings, and solar cell arrays are described. A solar cell string can include a plurality of solar cells. The plurality of solar cells can include a substrate and a plurality of semiconductor regions disposed in or above the substrate. A plurality of conductive contact structures is electrically connected to the plurality semiconductor regions. Each conductive contact structure includes a locally deposited metal portion disposed in contact with a corresponding one of the semiconductor regions.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 31/05 - Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
  • H01L 31/02 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof - Details
  • H01L 31/072 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier the potential barriers being only of the PN heterojunction type

43.

LASER ASSISTED METALLIZATION PROCESS FOR SOLAR CELL FABRICATION

      
Application Number US2019026186
Publication Number 2019/195803
Status In Force
Filing Date 2019-04-05
Publication Date 2019-10-10
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Lu, Pei, Hsuan
  • Hsia, Benjamin, I.
  • Barkhouse, David, Aaron, Randolph
  • Abra, Lewis, C.
  • Correos, George, C.
  • Bastien, Boris

Abstract

A method for fabricating a solar cell and the and the resulting structures, e.g., micro-electronic devices, semiconductor substrates and/or solar cells, are described. The method can include: providing a solar cell having metal foil having first regions that are electrically connected to semiconductor regions on a substrate at a plurality of conductive contact structures, and second regions; locating a carrier sheet over the second regions; bonding the carrier sheet to the second regions; and removing the carrier sheet from the substrate to selectively remove the second regions of the metal foil.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 31/02 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof - Details

44.

SYSTEMS FOR LASER ASSISTED METALLIZATION OF SUBSTRATES

      
Application Number US2019026189
Publication Number 2019/195805
Status In Force
Filing Date 2019-04-05
Publication Date 2019-10-10
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Lu, Pei, Hsuan
  • Hsia, Benjamin, I.
  • Correos, George, G.

Abstract

A system for fabricating solar cells. The system including one or more of: a laser assisted metallization patterning unit adapted to expose a metal foil located over a substrate to a laser beam to form a conductive contact structure comprising a locally deposited metal on the substrate; a debris removal unit adapted to remove debris from a top surface of a metal foil that is attached to a top surface of a substrate; a carrier attachment unit adapted to attach a carrier to one the top surface of the metal foil; and a metal removal unit adapted to remove the carrier and at least a portion of the metal foil.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 31/0236 - Special surface textures
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • B08B 1/00 - Cleaning by methods involving the use of tools

45.

LOCAL PATTERNING AND METALLIZATION OF SEMICONDUCTOR STRUCTURES USING A LASER BEAM

      
Application Number US2019026190
Publication Number 2019/195806
Status In Force
Filing Date 2019-04-05
Publication Date 2019-10-10
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Lu, Pei, Hsuan
  • Hsia, Benjamin, I.
  • Kim, Taeseok

Abstract

e.ge.g., micro-electronic devices, semiconductor substrates and/or solar cells, are described. For example, a method of fabricating a solar cell includes providing a substrate having an intervening layer thereon. The method also includes locating a metal foil over the intervening layer. The method also includes exposing the metal foil to a laser beam, wherein exposing the metal foil to the laser beam forms openings in the intervening layer and forms a plurality of conductive contact structures electrically connected to portions of the substrate exposed by the openings.

IPC Classes  ?

  • H01L 31/0236 - Special surface textures
  • H01L 31/0463 - PV modules composed of a plurality of thin film solar cells deposited on the same substrate characterised by special patterning methods to connect the PV cells in a module, e.g. laser cutting of the conductive or active layers

46.

INTEGRATED EXTERNAL CONNECTORS

      
Application Number US2019025017
Publication Number 2019/191696
Status In Force
Filing Date 2019-03-29
Publication Date 2019-10-03
Owner SUNPOWER CORPORATION (USA)
Inventor Gorny, Lee, J.

Abstract

Connectors, systems with connectors and processes with connectors are described. These include how connectors can actively hold external portions of two frames or other components together during transport and before final installation, as well as, how the connectors can be repositionable on the frame or other component so as to provide a mechanical connection in one position and not to provide a mechanical connection when moved into a second position. The connectors can also function to provide spacing or alignment or both between frames or other components grouped together using the connectors.

IPC Classes  ?

  • H02S 40/36 - Electrical components characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
  • H02S 40/22 - Light-reflecting or light-concentrating means
  • F16B 5/00 - Joining sheets or plates to one another or to strips or bars parallel to them

47.

WIRE-BASED METALLIZATION AND STRINGING FOR SOLAR CELLS

      
Application Number US2019025004
Publication Number 2019/191689
Status In Force
Filing Date 2019-03-29
Publication Date 2019-10-03
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Sewell, Richard, Hamilton
  • Barkhouse, David Aaron Randolph
  • Rose, Douglas
  • Abra, Lewis

Abstract

Wire-based metallization and stringing techniques for solar cells, and the resulting solar cells, modules, and equipment, are described. In an example, a substrate has a surface. A plurality of N-type and P-type semiconductor regions is disposed in or above the surface of the substrate. A conductive contact structure is disposed on the plurality of N-type and P-type semiconductor regions. The conductive contact structure includes a plurality of conductive wires, each conductive wire of the plurality of conductive wires essentially continuously bonded directly to a corresponding one of the N-type and P-type semiconductor regions.

IPC Classes  ?

48.

SINGLE-WALLED CONNECTING KEY FRAMESETS

      
Application Number US2019025007
Publication Number 2019/191691
Status In Force
Filing Date 2019-03-29
Publication Date 2019-10-03
Owner SUNPOWER CORPORATION (USA)
Inventor Gorny, Lee, J.

Abstract

Frames and processes of manufacture using single-wall frame sections coupled to other single-wall frame sections or double-wall frame sections using a connecting key are provided. The connecting key can be metallic, polymer, ceramic, a laminate, and combinations thereof.

IPC Classes  ?

49.

PHOTOVOLTAIC MODULE WITH A CROSS RAIL ASSEMBLY

      
Application Number US2019025039
Publication Number 2019/191710
Status In Force
Filing Date 2019-03-29
Publication Date 2019-10-03
Owner SUNPOWER CORPORATION (USA)
Inventor Gorny, Lee

Abstract

One embodiment is a photovoltaic (PV) module including a frame to receive a perimeter of a backside of a photovoltaic (PV) laminate. The cross rail assembly may include: a conductive frame to receive a perimeter of a backside of a photovoltaic (PV) laminate; one or more conductive cross rail members provide structural rigidity to the conductive frame; and one or more pairs of couplers coupled to the conductive frame, wherein: at least one coupler comprises a grounding coupler having a first keyed section to insert into an opening in the conductive frame and a second keyed section to mate with an end of a conductive cross rail member of the one or more conductive cross rail members to ground the conductive cross rail member to the frame; or at least one coupler of at least one of the one or more pairs includes a length to define a cabling channel.

IPC Classes  ?

  • H01L 31/0203 - Containers; Encapsulations
  • H01L 31/02 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof - Details

50.

Verifying status of a termination end cap of a microinverter chain

      
Application Number 16398698
Grant Number 11088548
Status In Force
Filing Date 2019-04-30
First Publication Date 2019-08-22
Grant Date 2021-08-10
Owner SunPower Corporation (Gabon)
Inventor
  • Chapman, Patrick L.
  • Rothblum, Philip

Abstract

A photovoltaic (PV) system includes a system control module that determines the presence of a microinverter chain termination end cap. The end cap includes an embedded circuit. The embedded circuit includes components having resistive, reactive, or impedance values. A signal source provides a signal through the microinverter chain. A parameter for a sensed signal detected by the system control module is used to determine the presence of the end cap using a change between the parameter for the sense signal and a reference parameter.

IPC Classes  ?

  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers
  • H02S 50/10 - Testing of PV devices, e.g. of PV modules or single PV cells

51.

Plug-in distributed energy resource

      
Application Number 16260411
Grant Number 10418815
Status In Force
Filing Date 2019-01-29
First Publication Date 2019-05-23
Grant Date 2019-09-17
Owner SunPower Corporation (USA)
Inventor Kern, Gregory

Abstract

A distributed energy resource (DER) may store electrical power from an AC circuit and discharge stored electrical power to the AC circuit. A DER may be coupled to the AC circuit via a plug inserted into a receptacle coupled to the AC circuit, and a load device may be plugged into the DER via a receptacle of the DER. The DER may pass AC power from the AC circuit to the load device, and may draw additional power from the AC circuit to charge an energy storage circuit of the DER. The DER may also discharge stored energy into the AC circuit and/or power the load device directly.

IPC Classes  ?

  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H02J 3/18 - Arrangements for adjusting, eliminating or compensating reactive power in networks
  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers
  • H02J 3/28 - Arrangements for balancing the load in a network by storage of energy
  • H02J 3/30 - Arrangements for balancing the load in a network by storage of energy using dynamo-electric machines coupled to flywheels
  • H02J 3/32 - Arrangements for balancing the load in a network by storage of energy using batteries with converting means
  • H02J 13/00 - Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the networkCircuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network

52.

Circuits and methods for controlling current in a parallel-connected array

      
Application Number 16119665
Grant Number 10972046
Status In Force
Filing Date 2018-08-31
First Publication Date 2019-03-07
Grant Date 2021-04-06
Owner SunPower Corporation (USA)
Inventor
  • Ehlmann, Jonathan L.
  • Gorny, Lee J.
  • Nguyen, Thierry H.
  • Okawa, David C.

Abstract

A solar device system includes one or more solar devices shingled into an array of solar devices. Each solar device includes one or more current generation cells configured to generate electric current, a plurality of current buses, and a control circuit configured to distribute the generated electric current to the plurality of current buses, and route the generated electric current to an adjacent solar device. Additionally, the solar device system includes an array collector electrically connected to the one or more solar devices, the array collector being configured to collect the generated electrical current from the one or more solar devices and direct the generated electrical current to an inverter or a power grid.

IPC Classes  ?

  • H02S 20/25 - Roof tile elements
  • H02S 40/36 - Electrical components characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers
  • H02S 40/34 - Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
  • H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
  • H02S 40/32 - Electrical components comprising DC/AC inverter means associated with the PV module itself, e.g. AC modules

53.

AUTOMATED SOLAR COLLECTOR CLEANING DEVICE

      
Application Number US2018047655
Publication Number 2019/046086
Status In Force
Filing Date 2018-08-23
Publication Date 2019-03-07
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Corsetto, Michael
  • Castellucci, Devin

Abstract

An autonomous solar collector cleaning device includes at least one main shaft, a first driver attached to a first end of the at least one main shaft, and a second driver attached to a second end of the at least one main shaft. The first and second drivers propel the cleaning device along a surface of the solar collector. A first sensor is attached to the first driver to detect an edge of the solar collector, and a second sensor is attached to the second driver to detect the edge of the solar collector. A control circuit maintains alignment of the cleaning device with respect to the solar collector based on outputs from the first and second sensors.

IPC Classes  ?

  • H02S 40/10 - Cleaning arrangements
  • B08B 1/04 - Cleaning by methods involving the use of tools, brushes, or analogous members using rotary operative members
  • B08B 1/00 - Cleaning by methods involving the use of tools
  • B08B 3/02 - Cleaning by the force of jets or sprays

54.

METHOD FOR RECYCLING SUB-MICRON SI-PARTICLES FROM A SI WAFER PRODUCTION PROCESS

      
Application Number EP2018070091
Publication Number 2019/020656
Status In Force
Filing Date 2018-07-25
Publication Date 2019-01-31
Owner
  • TOTAL SOLAR INTERNATIONAL (France)
  • SUNPOWER CORPORATION (USA)
Inventor Sachs, Christoph

Abstract

The invention relates to a method for recycling sub-micron Si-particles from a Si wafer production process resulting from a diamond fixed abrasive process, in particular slicing and cutting comprising the steps of: - providing a paste (3) of sub-micron Si-particles resulting from said diamond fixed abrasive process, - drying and shaping into a layer (7) said paste of sub-micron Si-particles, - applying a zone melting step to said dried and shaped layer of Si-particles on a substrate (5).

IPC Classes  ?

  • C01B 33/037 - Purification
  • C30B 13/06 - Single-crystal growth by zone-meltingRefining by zone-melting the molten zone not extending over the whole cross-section
  • C30B 13/24 - Heating of the molten zone by irradiation or electric discharge using electromagnetic waves
  • C30B 29/06 - Silicon
  • C30B 35/00 - Apparatus not otherwise provided for, specially adapted for the growth, production or after-treatment of single crystals or of a homogeneous polycrystalline material with defined structure

55.

PHOTOVOLTAIC MODULE WITH DISTRIBUTED POWER CONVERSION CIRCUITS

      
Application Number US2018040062
Publication Number 2019/022915
Status In Force
Filing Date 2018-06-28
Publication Date 2019-01-31
Owner SUNPOWER CORPORATION (USA)
Inventor Chapman, Patrick

Abstract

A photovoltaic module includes solar cells (101) and a power conversion circuit. The power conversion circuit includes an in-laminate circuit (200) that is disposed with the solar cells (101) within a laminate (160) of the photovoltaic module. The power conversion circuit further includes an external circuit disposed outside of the laminate (160). The external circuit is in an enclosure (150), such as a junction box. The external circuit includes magnetic components, such as an inductor or a transformer.

IPC Classes  ?

  • H02S 40/34 - Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes

56.

PHOTOVOLTAIC MODULE HAVING BI-DIRECTIONAL COUPLINGS

      
Application Number US2018037249
Publication Number 2019/005477
Status In Force
Filing Date 2018-06-13
Publication Date 2019-01-03
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Gorny, Lee
  • Bunea, Gabriela, Elena

Abstract

A photovoltaic (PV) module having bi-directional couplings is described. The bi-directional couplings include a first coupling mounted on a support frame under a first edge of the PV module and a second coupling mounted on the support frame under a second edge of the PV module. The PV module can be a keystone module and the bi-directional couplings of the keystone module can connect to respective couplings of several adjacent PV modules. The bi-directional couplings can form male-to-female connections with the respective couplings to quickly combine the PV modules into a PV module assembly. The PV module assembly includes the bi-directionally connected PV modules supporting each other in both an x- direction and a y- direction.

IPC Classes  ?

  • H02S 40/34 - Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
  • H01L 31/05 - Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
  • H01L 31/0203 - Containers; Encapsulations

57.

Hybrid management module

      
Application Number 15989687
Grant Number 10886874
Status In Force
Filing Date 2018-05-25
First Publication Date 2018-12-06
Grant Date 2021-01-05
Owner SunPower Corporation (USA)
Inventor
  • Chapman, Patrick L.
  • Peurach, John

Abstract

One or more hybrid management modules for Photovoltaic (PV) systems are provided. These modules may be configured for peer-to-peer communication and may also be configured for cellular communication outside of the PV system. The modules may be coupled or located near individual PV modules and may be configured with or alongside PV inverters or converters. The modules may take the place of a central system manager located beyond a main service panel and may work in conjunction with a controller located beyond a main service panel.

IPC Classes  ?

  • H02S 40/30 - Electrical components
  • H02J 13/00 - Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the networkCircuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network
  • H02S 40/32 - Electrical components comprising DC/AC inverter means associated with the PV module itself, e.g. AC modules
  • H02S 40/34 - Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
  • G05B 19/048 - MonitoringSafety
  • H04L 12/66 - Arrangements for connecting between networks having differing types of switching systems, e.g. gateways
  • H02S 50/00 - Monitoring or testing of PV systems, e.g. load balancing or fault identification
  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers

58.

FOLDING PHOTOVOLTAIC PANEL

      
Application Number US2018032025
Publication Number 2018/209056
Status In Force
Filing Date 2018-05-10
Publication Date 2018-11-15
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Okawa, David
  • Kapla, John, Paul
  • Wares, Brian
  • Mackler, Laurence, B.
  • Lance, Tamir
  • Reagan, Ryan
  • Keller, Alexander, F.
  • Iwasaka, Hikaru
  • Bunea, Gabriela

Abstract

A folding photovoltaic (PV) panel is described. The folding PV panel may include several subpanels interconnected by a hinge assembly. The hinge assembly may include a first section, a second section, and a third section between the first and second sections. The first section of the hinge assembly may couple to a first subpanel and the second section of the hinge assembly may couple to a second subpanel. The folding PV panel may include at least one electrical conductor extending from the first subpanel to the second subpanel. The at least one electrical conductor may be located in the hinge assembly or in a cabling assembly bridging a channel defined by edges of the first and second subpanels and the third section of the hinge assembly.

IPC Classes  ?

  • H02S 40/36 - Electrical components characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
  • H02S 40/34 - Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
  • H01L 31/05 - Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
  • H01L 31/048 - Encapsulation of modules

59.

Snap-on rail assembly

      
Application Number 15497748
Grant Number 10177704
Status In Force
Filing Date 2017-04-26
First Publication Date 2018-11-01
Grant Date 2019-01-08
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Kapla, John
  • Feldmann, Kyle
  • Cusick, Bryan

Abstract

A mounting assembly to mount frames on a mounting surface, the mounting assembly having rails that supports the frames, each rail having an internal side adjacent with an internal recess, and an external side opposite to the internal side with lip; and roof mounting assemblies to affix the rails onto the mounting surface. Each mounting assembly having a mounting block that is fixable to the mounting surface, a mounting plate that is fixable to the mounting block, and a pair rail snap brackets formed at extremities of the mounting plate that receives and locks the rails in place, each rail snap bracket of the pair of rail snap brackets having a pair of notches that lodges in the internal recess of the rail to lock the rail in place and a hook that receives the lip.

IPC Classes  ?

  • H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
  • F16B 5/12 - Fastening strips or bars to sheets or plates, e.g. rubber strips, decorative strips for motor vehicles, by means of clips

60.

METHODS OF RECYCLING SILICON SWARF INTO ELECTRONIC GRADE POLYSILICON OR METALLURGICAL-GRADE SILICON

      
Application Number US2018012831
Publication Number 2018/194729
Status In Force
Filing Date 2018-01-08
Publication Date 2018-10-25
Owner
  • SUNPOWER CORPORATION (USA)
  • TOTAL SOLAR INTERNATIONAL (France)
Inventor
  • Chun, Moon
  • Sachs, Christoph
  • Verstraeten, David

Abstract

Methods of recycling silicon swarf into electronic grade polysilicon or metallurgical-grade silicon are described herein are described. In an example, a method includes cutting a silicon ingot and recovering silicon swarf having a first purity from the cutting process. The recovered silicon is purified in an upgraded metallurgical silicon process to produce electronic grade polysilicon particles having a second purity higher than the first purity. The upgraded metallurgical silicon process can include dissolving the recovered silicon particles in a molten aluminum metal smelt.

IPC Classes  ?

  • C01B 33/037 - Purification
  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • B28D 5/04 - Fine working of gems, jewels, crystals, e.g. of semiconductor materialApparatus therefor by tools other than of rotary type, e.g. reciprocating tools

61.

BOWING SEMICONDUCTOR WAFERS

      
Application Number US2017067012
Publication Number 2018/125635
Status In Force
Filing Date 2017-12-18
Publication Date 2018-07-05
Owner SUNPOWER CORPORATION (USA)
Inventor Abas, Emmanuel, Chua

Abstract

This specification describes methods for processing semiconductor wafers, methods for loading semiconductor wafers into wafer carriers, and semiconductor wafer carriers. The methods and wafer carriers can be used for increasing the rigidity of wafers, e.g., large and thin wafers, by intentionally bowing the wafers to an extent that does not break the wafers. In some examples, a method for processing semiconductor wafers includes loading each semiconductor wafer into a respective semiconductor wafer slot of a semiconductor wafer carrier, horizontally bowing each semiconductor wafer, and moving the semiconductor wafer carrier into a processing station and processing the semiconductor wafers at the processing station while the semiconductor wafers are loaded into the semiconductor wafer carrier and horizontally bowed.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 21/677 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for conveying, e.g. between different work stations
  • H01L 21/68 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for positioning, orientation or alignment
  • H01L 31/042 - PV modules or arrays of single PV cells

62.

Method and system for communication between inverter and solar module

      
Application Number 15396602
Grant Number 10720878
Status In Force
Filing Date 2016-12-31
First Publication Date 2018-07-05
Grant Date 2020-07-21
Owner SunPower Corporation (USA)
Inventor Ehlmann, Jonathan

Abstract

Technologies for communication between an inverter and a solar module are disclosed. The disclosed technologies include monitoring a voltage and/or current of the solar module to determine a corresponding voltage waveform and/or current waveform and determining whether the voltage waveform and/or current waveform includes an encoded message. If a message is encoded in the voltage waveform and/or current waveform, the solar module may perform one or more actions. For example, the solar module may adjust an operating voltage, current, or power, adjust a switching frequency or duty cycle of one or more converters of the solar module, initiate a global maximum power point search, and/or other actions.

IPC Classes  ?

  • H02S 40/32 - Electrical components comprising DC/AC inverter means associated with the PV module itself, e.g. AC modules
  • H02S 50/00 - Monitoring or testing of PV systems, e.g. load balancing or fault identification
  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers

63.

SEMICONDUCTOR WAFER CARRIERS

      
Application Number US2017067018
Publication Number 2018/125637
Status In Force
Filing Date 2017-12-18
Publication Date 2018-07-05
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Abas, Emmanuel, Chua
  • Pondoyo, Carl Anthony, Pangan
  • Pares, Emil, Alcaraz
  • Castillo, Arnold, Villamor
  • Sandoval, Vergil, Rodriguez

Abstract

This specification describes semiconductor wafer carriers, methods for manufacturing the semiconductor wafer carriers, and methods for using the semiconductor wafer carriers. The semiconductor wafer carriers can include features for avoiding double-slotting, for preventing glove marks on semiconductor wafers, and for providing additional sitting and storage options for the wafer carrier. In some examples, a semiconductor wafer carrier includes multiple notched left-side rods that are parallel in a vertical direction and multiple notched right-side rods that are parallel in the vertical direction. The semiconductor wafer carrier includes one or more bottom rods. The left-side rods, the right-side rods, and the one or more bottom rods are joined to define semiconductor wafer slots.

IPC Classes  ?

  • H01L 21/673 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components using specially adapted carriers
  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof

64.

PLASMA-CURING OF LIGHT-RECEIVING SURFACES OF SOLAR CELLS

      
Application Number US2017066159
Publication Number 2018/112067
Status In Force
Filing Date 2017-12-13
Publication Date 2018-06-21
Owner
  • SUNPOWER CORPORATION (USA)
  • TOTAL MARKETING SERVICES (France)
Inventor
  • Qiu, Taiqing
  • Soichi, Emeline
  • Jaffrennou, Perine

Abstract

Methods of fabricating solar cells using plasma-curing of light-receiving surfaces of the solar cells, and the resulting solar cells, are described. In an example, a method of fabricating a solar cell includes forming a dielectric layer on a light-receiving surface of a silicon substrate. The method also includes forming an anti-reflective coating (ARC) layer over the dielectric layer. The method also includes exposing the ARC layer to plasma-induced radiation.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 31/0216 - Coatings
  • H01L 31/042 - PV modules or arrays of single PV cells

65.

Energy flow prediction for electric systems including photovoltaic solar systems

      
Application Number 15346383
Grant Number 10523010
Status In Force
Filing Date 2016-11-08
First Publication Date 2018-05-10
Grant Date 2019-12-31
Owner SunPower Corporation (USA)
Inventor
  • Murugesan, Sugumar
  • Thulasingam, Saravanan

Abstract

Methods, systems, and computer storage media are disclosed for determining electric energy flow predictions for electric systems including photovoltaic solar systems. In some examples, a method is performed by a computer system and includes supplying a consumption time series and a predicted production time series for an electric system to a machine-learning predictor trained during a prior training phase using electric energy consumption training data and photovoltaic production training data. The consumption time series has a first data resolution, and the electric energy consumption training data and the photovoltaic production training data have a second data resolution greater than the first data resolution. The method includes determining, using an output of the machine-learning predictor, a predicted import time series of electric import values each specifying an amount of electric energy predicted to be imported by the electric system with a prospective photovoltaic solar system installed.

IPC Classes  ?

  • G06G 7/54 - Analogue computers for specific processes, systems, or devices, e.g. simulators for nuclear physics, e.g. nuclear reactors, radioactive fallout
  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers
  • H02S 50/00 - Monitoring or testing of PV systems, e.g. load balancing or fault identification
  • G06F 17/50 - Computer-aided design
  • G06N 20/00 - Machine learning
  • H02J 13/00 - Circuit arrangements for providing remote indication of network conditions, e.g. an instantaneous record of the open or closed condition of each circuitbreaker in the networkCircuit arrangements for providing remote control of switching means in a power distribution network, e.g. switching in and out of current consumers by using a pulse code signal carried by the network
  • H02J 3/00 - Circuit arrangements for ac mains or ac distribution networks

66.

SOLAR CELL EMITTER REGION FABRICATION APPARATUS

      
Application Number US2017055071
Publication Number 2018/075238
Status In Force
Filing Date 2017-10-04
Publication Date 2018-04-26
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Bai, Xiao
  • Qiu, Taiqing

Abstract

Solar cell emitter regions fabrication is described. In an example, a species mask, e.g., a shadow mask, is provided between a plasma source and a semiconductor wafer. The species mask includes an opening pattern having several openings with respective opening widths and pitches. Species emitted by the plasma source pass through the openings in the species mask and implant in the semiconductor wafer to form several emitter region fingers having respective finger widths and pitches. In an embodiment, the opening widths and pitches vary across the species mask and the emitter region finger widths and pitches are uniform across the semiconductor wafer.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 21/311 - Etching the insulating layers
  • H01L 21/3065 - Plasma etchingReactive-ion etching
  • H01L 21/3115 - Doping the insulating layers

67.

REMOTE ARRAY MAPPING

      
Application Number US2017056463
Publication Number 2018/071745
Status In Force
Filing Date 2017-10-13
Publication Date 2018-04-19
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Chapman, Patrick, L.
  • Rodriguez, Fermando
  • Rothblum, Philip
  • Singh, Anant, K.

Abstract

Electrical component location is provided. Employed location techniques may include providing a cycling signal, having components to be located sense the cycling signal at the same time, report back the sensed signal, and determining relative locations for one or more of the components using the sensed signals reported by the components.

IPC Classes  ?

  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers

68.

METALLIZATION OF CONDUCTIVE WIRES FOR SOLAR CELLS

      
Application Number US2017052559
Publication Number 2018/063889
Status In Force
Filing Date 2017-09-20
Publication Date 2018-04-05
Owner
  • SUNPOWER CORPORATION (USA)
  • TOTAL MARKETING SERVICES (France)
Inventor
  • Sewell, Richard Hamilton
  • Barkhouse, David Aaron Randolph
  • Harder, Nils-Peter
  • Rose, Douglas

Abstract

Methods of fabricating a solar cell, and system for electrically coupling solar cells, are described. In an example, the methods for fabricating a solar cell can include placing conductive wires in a wire guide, where conductive wires are placed over a first semiconductor substrate having first doped regions and second doped regions. The method can include aligning the conductive wires over the first and second doped regions, where the wire guide aligns the conductive wires substantially parallel to the first and second doped regions. The method can include bonding the conductive wires to the first and second doped regions. The bonding can include applying a mechanical force to the semiconductor substrate via a roller or bonding head of the wire guide, where the wire guide inhibits lateral movement of the conductive wires during the bonding.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 31/05 - Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
  • H01L 31/02 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof - Details

69.

SOLAR CELLS WITH DIFFERENTIATED P-TYPE AND N-TYPE REGION ARCHITECTURES

      
Application Number US2017052067
Publication Number 2018/063842
Status In Force
Filing Date 2017-09-18
Publication Date 2018-04-05
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Rim, Seung Bum
  • Johnson, Michael C.

Abstract

Methods of fabricating solar cell emitter regions with differentiated P-type and N-type regions architectures, and resulting solar cells, are described. In an example, a solar cell can include a substrate having a light-receiving surface and a back surface. A first doped region of a first conductivity type, wherein the first doped region is disposed in a first portion of the back surface. A first thin dielectric layer disposed over the back surface of the substrate, where a portion of the first thin dielectric layer is disposed over the first doped region of the first conductivity type. A first semiconductor layer disposed over the first thin dielectric layer. A second doped region of a second conductivity type in the first semiconductor layer, where the second doped region is disposed over a second portion of the back surface.

IPC Classes  ?

  • H01L 31/072 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier the potential barriers being only of the PN heterojunction type
  • H01L 31/0368 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including polycrystalline semiconductors
  • H01L 31/0236 - Special surface textures

70.

CONDUCTIVE FOIL BASED METALLIZATION OF SOLAR CELLS

      
Application Number US2017052557
Publication Number 2018/063888
Status In Force
Filing Date 2017-09-20
Publication Date 2018-04-05
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Sewell, Richard Hamilton
  • Barkhouse, David Aaron Randolph

Abstract

Methods of fabricating a solar cell, and system for electrically coupling solar cells, are described. In an example, the methods for fabricating a solar cell can include forming a first cut portion from a conductive foil. The method can also include aligning the first cut portion to a first doped region of a first semiconductor substrate. The method can include bonding the first cut portion to the first doped region of the first semiconductor substrate. The method can also include aligning and bonding a plurality of cut portions of the conductive foil to a plurality of semiconductor substrates.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 31/02 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof - Details
  • H01L 31/024 - Arrangements for cooling, heating, ventilating or temperature compensation

71.

SOL

      
Serial Number 87860638
Status Registered
Filing Date 2018-04-03
Registration Date 2018-11-27
Owner SunPower Corporation ()
NICE Classes  ? 42 - Scientific, technological and industrial services, research and design

Goods & Services

providing a website featuring temporary use of non-downloadable software enabling users to access a virtual assistant for customer support, product information, cost estimates, and booking appointments, for use in the solar power industry

72.

Systems and methods for improved installation and grounding of photovoltaic assemblies

      
Application Number 15280987
Grant Number 10103688
Status In Force
Filing Date 2016-09-29
First Publication Date 2018-03-29
Grant Date 2018-10-16
Owner SunPower Corporation (USA)
Inventor Rossi, Gary Alan

Abstract

Improved PV assemblies for converting solar radiation to electrical energy and methods of installation thereof are disclosed herein. PV arrays comprising a plurality PV modules are also described herein. A PV assembly can comprise a plurality of PV modules arranged into rows and/or columns of a PV array. A PV module can comprise a plurality of solar cells encapsulated within a PV laminate. In some embodiments, a PV module includes a frame at least partially surrounding the PV laminate. A PV assembly can further comprise at least one flexible grounding connector positioned between a plurality of PV modules, adjacent rows of PV modules in an array and/or a column of PV modules in an array. A flexible grounding connector can comprise a first and a second engagement head for engaging a first and a second PV module. A flexible grounding connector can further comprise a flexible body portion coupling first and second engagement heads. The flexible body portion of the flexible grounding connector can be electrically conductive so as to provide an electrical grounding path between first and second PV modules and accommodate any misalignment or offset between first and second PV modules.

IPC Classes  ?

  • H02S 40/34 - Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
  • H01L 31/048 - Encapsulation of modules
  • H02S 30/10 - Frame structures
  • H01R 4/64 - Connections between or with conductive parts having primarily a non-electric function, e.g. frame, casing, rail
  • H01R 4/30 - Clamped connectionsSpring connections using a screw or nut clamping member

73.

Plug-in distributed energy resource

      
Application Number 15272575
Grant Number 10218177
Status In Force
Filing Date 2016-09-22
First Publication Date 2018-03-22
Grant Date 2019-02-26
Owner SunPower Corporation (USA)
Inventor Kern, Gregory

Abstract

A distributed energy resource (DER) may store electrical power from an AC circuit and discharge stored electrical power to the AC circuit. A DER may be coupled to the AC circuit via a plug inserted into a receptacle coupled to the AC circuit, and a load device may be plugged into the DER via a receptacle of the DER. The DER may pass AC power from the AC circuit to the load device, and may draw additional power from the AC circuit to charge an energy storage circuit of the DER. The DER may also discharge stored energy into the AC circuit and/or power the load device directly.

IPC Classes  ?

  • H02J 7/00 - Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
  • H02J 3/18 - Arrangements for adjusting, eliminating or compensating reactive power in networks
  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers

74.

TORQUE TUBE COUPLER

      
Application Number US2017048487
Publication Number 2018/044692
Status In Force
Filing Date 2017-08-24
Publication Date 2018-03-08
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Bapat, Sushrut
  • Grushkowitz, Tyler
  • Mckibben, Nicholas James
  • Wares, Brian

Abstract

A solar-tracking photovoltaic (PV) system having several PV modules mounted on a torque tube is described. The torque tube may include several sections joined by a torque tube coupler. For example, the torque tube coupler may having a medial section and end sections to join to the torque tube sections. The medial section and the torque tube sections may have a same outer diameter.

IPC Classes  ?

  • H02S 20/32 - Supporting structures being movable or adjustable, e.g. for angle adjustment specially adapted for solar tracking
  • H02S 30/00 - Structural details of PV modules other than those related to light conversion
  • H02S 50/00 - Monitoring or testing of PV systems, e.g. load balancing or fault identification
  • H01L 31/042 - PV modules or arrays of single PV cells

75.

End clamp for mounting solar module to rail

      
Application Number 15804167
Grant Number 10243507
Status In Force
Filing Date 2017-11-06
First Publication Date 2018-03-01
Grant Date 2019-03-26
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Kapla, John Paul
  • Feldmann, Kyle Donald
  • Benjamin, Dylan

Abstract

A solar power system may include rails, solar modules, and a plurality of clamps to secure the solar modules to the rails. An end clamp may be partially disposed inside a rail at an end of the rail. The end clamp may secure a solar module to the rail by coupling to the frame of the solar module. The end clamp may include a fastener that may be tightened to engage the end clamp and secure the solar module by holding it on top of the rail. The end clamp may establish an electrical grounding connection between the frames of the solar module and the rail.

IPC Classes  ?

  • E04D 13/18 - Roof covering aspects of energy collecting devices, e.g. including solar panels
  • H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
  • H02S 30/10 - Frame structures

76.

Systems and methods for improved installation of photovoltaic assemblies

      
Application Number 15242275
Grant Number 11949032
Status In Force
Filing Date 2016-08-19
First Publication Date 2018-02-22
Grant Date 2024-04-02
Owner SunPower Corporation (USA)
Inventor
  • Kapla, John Paul
  • Feldmann, Kyle Donald

Abstract

Improved photovoltaic (PV) assemblies for converting solar radiation to electrical energy and methods of installation thereof are disclosed herein. PV arrays comprising a plurality PV modules are also described herein. A PV assembly can comprise at least one PV module having a front side and a back side opposite the front side. A PV module can comprise a plurality of solar cells encapsulated within a PV laminate. In some embodiments, a PV module includes a frame at least partially surrounding the PV laminate. In such embodiments, frame can comprise an outer surface feature. The PV assembly can further comprise at least one spacing device positioned between adjacent PV modules. A spacing device can comprise a spacer body having a predetermined width for defining a predetermined distance or gap between adjacent PV modules.

IPC Classes  ?

  • H01L 31/042 - PV modules or arrays of single PV cells
  • H01L 31/048 - Encapsulation of modules
  • H02S 30/00 - Structural details of PV modules other than those related to light conversion

77.

SHINGLED SOLAR CELLS OVERLAPPING ALONG NON-LINEAR EDGES

      
Application Number US2017044588
Publication Number 2018/023103
Status In Force
Filing Date 2017-07-31
Publication Date 2018-02-01
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Caswell, Nathaniel
  • Ruiz, Maritza
  • Lance, Tamir
  • Beckett, Nathan
  • Almogy, Gilad
  • Degraaff, David

Abstract

Solar devices and methods for producing solar devices are disclosed. Aspects of the disclosure provide a solar device that includes at least a first solar cell and a second solar cell. The first solar cell is configured to have a first edge of a non-linear shape with protruding portions and have first one or more contact pads arranged in the protruding portions. The second solar cell is configured to overlap with the first solar cell at the protruding portions. The second solar cell includes second one or more contact pads that are aligned with the first one or more contact pads to electrically connect the first solar cell and the second solar cell.

IPC Classes  ?

  • H01L 31/05 - Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
  • H01L 31/0224 - Electrodes
  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 31/02 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof - Details

78.

CONVERTER TOPOLOGIES AND CONTROL

      
Application Number US2017039195
Publication Number 2018/005321
Status In Force
Filing Date 2017-06-26
Publication Date 2018-01-04
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Rodriguez, Fernando
  • Ehlmann, Jonathan, List
  • Chapman, Patrick, L

Abstract

Systems, methods, and articles of manufacture are provided wherein inverter topologies and inverter control employ primary and secondary windings with a half-bridge circuit and an unfolding bridge circuit positioned between the second winding and an AC grid. Certain topologies may employ control circuits for controlling the bridges suitable for a phase angle of the AC grid.

IPC Classes  ?

  • H02M 7/48 - Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
  • H02M 1/44 - Circuits or arrangements for compensating for electromagnetic interference in converters or inverters
  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers
  • H02S 40/32 - Electrical components comprising DC/AC inverter means associated with the PV module itself, e.g. AC modules

79.

PROTECTIVE REGION FOR METALLIZATION OF SOLAR CELLS

      
Application Number US2017039333
Publication Number 2018/005385
Status In Force
Filing Date 2017-06-26
Publication Date 2018-01-04
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Hsia, Benjamin Ian
  • Barkhouse, David Aaron Randolph
  • Johnson, Todd Richards
  • Cudzinovic, Michael

Abstract

Methods of fabricating a solar cell including metallization techniques and resulting solar cells, are described. In an example, a first and second semiconductor regions can be formed in or above a substrate, where a separation region is disposed between the first and second semiconductor regions. A protective region can be formed over the separation region. A first metal layer can be formed over the substrate, where the protective region prevents and/or inhibits damage to the separation region during the formation of the first metal layer. Conductive contacts can be formed over the first and second semiconductor regions.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 31/0368 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including polycrystalline semiconductors
  • H01L 31/0236 - Special surface textures

80.

METALLIZATION STRUCTURES FOR SOLAR CELLS

      
Application Number US2017039334
Publication Number 2018/005386
Status In Force
Filing Date 2017-06-26
Publication Date 2018-01-04
Owner
  • SUNPOWER CORPORATION (USA)
  • TOTAL MARKETING SERVICES (France)
Inventor
  • Moors, Matthieu
  • Kim, Taeseok
  • Harder, Nils-Peter

Abstract

Solar cells having conductive contacts are described. In an example, a solar cell can include a protective layer disposed over a substrate, where the protective layer comprises a contact hole. A first metal layer disposed over the protective layer, where the first metal layer is electrically connected to the substrate through the contact hole. A second metal layer disposed over the first metal layer and a bond region disposed between the first metal layer and the second metal layer, where the bond region is located above a region of the protective layer without a contact hole.

IPC Classes  ?

  • H01L 31/0224 - Electrodes
  • H01L 31/0216 - Coatings
  • H01L 31/0368 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including polycrystalline semiconductors
  • H01L 31/0392 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates
  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof

81.

LASER TECHNIQUES FOR FOIL-BASED METALLIZATION OF SOLAR CELLS

      
Application Number US2017039335
Publication Number 2018/005387
Status In Force
Filing Date 2017-06-26
Publication Date 2018-01-04
Owner
  • SUNPOWER CORPORATION (USA)
  • TOTAL MARKETING SERVICES (France)
Inventor
  • Moors, Matthieu
  • Nicht, Markus
  • Weber, Daniel Maria
  • Bohme, Rico
  • Gjukic, Mario
  • Harley, Gabriel
  • Kleshock, Mark
  • Elbandrawy, Mohamed A.
  • Kim, Taeseok

Abstract

Methods of fabricating a solar cell including metallization techniques and resulting solar cells, are described. In an example, a semiconductor region can be formed in or above a substrate. A first metal layer can be formed over the semiconductor region. A laser can be applied over a first region of the metal layer to form a first metal weld between the metal layer and the semiconductor region, where applying a laser over the first region comprises applying the laser at a first scanning speed. Subsequent to applying the laser over the first region, the laser can be applied over a second region of the metal layer where applying the laser over the second region includes applying a laser at a second scanning speed. Subsequent to applying the laser over the second region, the laser can be applied over a third region of the metal layer to form a second metal weld, where applying the laser over the third region comprises applying the laser at a third scanning speed.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 21/02 - Manufacture or treatment of semiconductor devices or of parts thereof
  • H01L 31/0392 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates

82.

PHOTOVOLTAIC PANEL HAVING A DISTRIBUTED SUPPORT FRAME

      
Application Number US2017039809
Publication Number 2018/005681
Status In Force
Filing Date 2017-06-28
Publication Date 2018-01-04
Owner
  • SUNPOWER CORPORATION (USA)
  • TOTAL MARKETING SERVICES (France)
Inventor
  • Bunea, Gabriela Elena
  • Gorny, Lee
  • Mseis, George Nadim

Abstract

A photovoltaic panel having a photovoltaic module supported by a distributed support frame is described. The distributed support frame may include a support member extending over a back surface of the photovoltaic module. For example, one or more support members may extend laterally from a support hub mounted on the back surface. The distributed support frame may reduce a span length of the photovoltaic module between support locations, and thus, may reduce a likelihood that a module laminate will crack under a design load.

IPC Classes  ?

83.

Microinverter systems and subsystems

      
Application Number 15199184
Grant Number 10511174
Status In Force
Filing Date 2016-06-30
First Publication Date 2018-01-04
Grant Date 2019-12-17
Owner SunPower Corporation (USA)
Inventor
  • Bintz, Ii, Miles F.
  • Chapman, Patrick L

Abstract

An alternating current (AC) module system includes branch circuits and a main service panel to receive power from the branch circuits. A photovoltaic (PV) supervisor is located between the branch circuits and the panel. The PV supervisor aggregates the power from the branch circuits. The PV supervisor also performs a nonredundant operational function for one or more of the branch circuits. The PV supervisor includes a gateway device to permit control of the operational functions.

IPC Classes  ?

  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers
  • H02S 40/32 - Electrical components comprising DC/AC inverter means associated with the PV module itself, e.g. AC modules

84.

BACKFEED POWER SUPPLY FOR SOLAR POWER SYSTEM

      
Application Number US2017039193
Publication Number 2018/005320
Status In Force
Filing Date 2017-06-26
Publication Date 2018-01-04
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Judkins, Zachary, Steele
  • Marshall, Jacob
  • Narasimha, Venkatesh Prasad, Hanglur

Abstract

A solar collection system may collect energy from the sun to generate electricity for distribution on an electrical grid. In addition to generating electricity, a solar collection system may include support devices such as motors, controllers, sensors, and other support devices to perform various tasks to allow the solar collection system to more effectively generate electricity. When the solar collection system is generating sufficient power, the support devices may be powered by the solar collection system. However, when the solar collection system is not generating sufficient power, the support devices may be powered by a backfeed power supply circuit coupled to the electrical grid.

IPC Classes  ?

  • H02S 40/32 - Electrical components comprising DC/AC inverter means associated with the PV module itself, e.g. AC modules
  • H02S 20/30 - Supporting structures being movable or adjustable, e.g. for angle adjustment
  • H02S 40/12 - Means for removing snow
  • H02S 40/10 - Cleaning arrangements
  • H02S 40/38 - Energy storage means, e.g. batteries, structurally associated with PV modules

85.

END CLAMP FOR MOUNTING SOLAR MODULE TO RAIL

      
Application Number US2017039742
Publication Number 2018/005642
Status In Force
Filing Date 2017-06-28
Publication Date 2018-01-04
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Kapla, John, Paul
  • Feldmann, Kyle, Donald
  • Benjamin, Dylan

Abstract

A solar power system may include rails, solar modules, and a plurality of clamps to secure the solar modules to the rails. An end clamp may be partially disposed inside a rail at an end of the rail. The end clamp may secure a solar module to the rail by coupling to the frame of the solar module. The end clamp may include a fastener that may be tightened to engage the end clamp and secure the solar module by holding it on top of the rail. The end clamp may establish an electrical grounding connection between the frame of the solar module and the rail.

IPC Classes  ?

  • H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
  • H01L 31/042 - PV modules or arrays of single PV cells

86.

PHOTOVOLTAIC MODULE HAVING AN EXTERNAL ELECTRICAL CONNECTOR

      
Application Number US2017039802
Publication Number 2018/005674
Status In Force
Filing Date 2017-06-28
Publication Date 2018-01-04
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Bunea, Gabriela Elena
  • Ta, Cuong Manh
  • Abra, Lewis
  • Gorny, Lee

Abstract

A photovoltaic module having an external electrical connector is described. For example, the photovoltaic module may include a plug receptacle mounted on a module laminate, and a contact may extend from a photovoltaic cell within the module laminate into a plug channel of the plug receptacle. The plug receptacle may receive a mating electrical connector, e.g., an electrical plug, of off-panel electronics. Accordingly, the contact may be removably connected to the mating electrical connector, and the photovoltaic cell may be placed in electrical connection with the off-panel electronics.

IPC Classes  ?

  • H02S 40/36 - Electrical components characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
  • H01L 31/0203 - Containers; Encapsulations
  • H01L 31/048 - Encapsulation of modules

87.

SURFACE PASSIVATION FOR SOLAR CELLS

      
Application Number US2016039107
Publication Number 2017/222537
Status In Force
Filing Date 2016-06-23
Publication Date 2017-12-28
Owner
  • SUNPOWER CORPORATION (USA)
  • TOTAL MARKETING SERVICES (France)
Inventor
  • Johnson, Michael, C.
  • Penaud, Julien
  • Fernandez Martin, Jara
  • Jaffrennou, Perine

Abstract

Methods of fabricating a solar cell, and resulting solar cell are described. In an example, the method for fabricating a solar cell include forming an oxide region over a light receiving region of a silicon substrate. The method can include forming an interfacial region over the light receiving surface of the silicon substrate. The method can also include forming a first surface region comprising aluminum oxide over the interfacial region and forming a second surface region over the first surface region. In some embodiments, the first surface region can have a thickness greater than the second surface region. In one embodiment, the second surface region can have a thickness greater than the thickness of the first surface region.

IPC Classes  ?

  • H01L 31/0232 - Optical elements or arrangements associated with the device
  • H01L 31/0368 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including polycrystalline semiconductors
  • H01L 31/0376 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including amorphous semiconductors
  • H01L 31/0392 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates
  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof

88.

PHOTOVOLTAIC ASSEMBLY HAVING CORNER-FACING ELECTRICAL CONNECTOR PORT

      
Application Number US2017038046
Publication Number 2017/219005
Status In Force
Filing Date 2017-06-16
Publication Date 2017-12-21
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Feldman, Kyle Donald
  • Gorny, Lee
  • Deschambeault, Matthew
  • Rossi, Gary Alan
  • Kapla, John Paul

Abstract

Photovoltaic (PV) assemblies and electrical connections for interconnecting PV modules to form PV arrays are described herein. The PV assemblies can include angled connector terminals to electrically mate with power connector ports of the PV modules. A power connector port can face a corner of a PV module. The electrical connections of the PV assemblies can simplify cable management and facilitate flexibility in arrangement and interconnection of PV modules and PV arrays.

IPC Classes  ?

  • H02S 40/36 - Electrical components characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
  • H01L 31/05 - Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
  • H02S 40/34 - Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes

89.

SYSTEMS AND METHODS FOR REWORKING SHINGLED SOLAR CELL MODULES

      
Application Number US2016047624
Publication Number 2017/213674
Status In Force
Filing Date 2016-08-18
Publication Date 2017-12-14
Owner SUNPOWER CORPORATION (USA)
Inventor Caswell, Nathaniel Alexis

Abstract

A high efficiency configuration for a solar cell module comprises solar cells arranged in a shingled manner to form super cells, which may be arranged to efficiently use the area of the solar module, reduce series resistance, and increase module efficiency. Removing a defective solar cell from a super cell may be difficult, however. It may therefore be advantageous to bypass defective solar cells in a super cell rather than remove and replace them. A bypass conductor may be applied to the rear surface of the super cell to bypass one or more defective solar cells in a super cell or in a solar module comprising super cells.

IPC Classes  ?

  • H01L 31/05 - Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H02S 40/36 - Electrical components characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection

90.

Electrical junction box with removable sealing cover

      
Application Number 15682708
Grant Number 10681829
Status In Force
Filing Date 2017-08-22
First Publication Date 2017-12-07
Grant Date 2020-06-09
Owner SunPower Corporation (USA)
Inventor
  • Dorenkamp, James
  • Pruett, Henry F.
  • Naiknaware, Ravindranath

Abstract

An electrical assembly may include an enclosure having a base portion to attach the enclosure to a panel and a heat dissipating portion opposite the base portion, a circuit board having a first thermal interface on a first side of the board, a second thermal interface on a second side of the board, and a thermally conductive portion to provide enhanced thermal conduction between the first thermal interface and the second thermal interface, a power electronic device having a thermal interface coupled to the first thermal interface of the circuit board, a heat spreader arranged to transfer heat to the heat dissipating portion of the enclosure, and a thermally conductive pad coupled between the second thermal interface of the circuit board and the heat spreader.

IPC Classes  ?

  • H05K 5/03 - Covers
  • H05K 7/20 - Modifications to facilitate cooling, ventilating, or heating
  • H05K 5/02 - Casings, cabinets or drawers for electric apparatus Details
  • H05K 7/14 - Mounting supporting structure in casing or on frame or rack
  • H02S 40/34 - Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes

91.

Verifying status of a termination end cap of a microinverter chain

      
Application Number 15163359
Grant Number 10447043
Status In Force
Filing Date 2016-05-24
First Publication Date 2017-11-30
Grant Date 2019-10-15
Owner SunPower Corporation (USA)
Inventor
  • Chapman, Patrick L
  • Rothblum, Philip

Abstract

A photovoltaic (PV) system includes a system control module that determines the presence of a microinverter chain termination end cap. The end cap includes an embedded circuit. The embedded circuit includes components having resistive, reactive, or impedance values. A signal source provides a signal through the microinverter chain. A parameter for a sensed signal detected by the system control module is used to determine the presence of the end cap using a change between the parameter for the sense signal and a reference parameter.

IPC Classes  ?

  • H02J 1/00 - Circuit arrangements for dc mains or dc distribution networks
  • H02J 3/00 - Circuit arrangements for ac mains or ac distribution networks
  • H02J 3/38 - Arrangements for parallelly feeding a single network by two or more generators, converters or transformers
  • G01R 31/02 - Testing of electric apparatus, lines, or components for short-circuits, discontinuities, leakage, or incorrect line connection
  • H02S 50/10 - Testing of PV devices, e.g. of PV modules or single PV cells

92.

Predictive service requirement estimation for photovoltaic arrays

      
Application Number 13645062
Grant Number 09830301
Status In Force
Filing Date 2012-10-04
First Publication Date 2017-11-28
Grant Date 2017-11-28
Owner SunPower Corporation (USA)
Inventor
  • Batten, Robert
  • Naiknaware, Ravindranath

Abstract

A method of determining whether service is needed on a solar array includes gathering current data with regard to current solar array performance and environmental conditions, collecting weather data, accessing a storage for historical performance data, using the current data, weather data and historical data to generate a predicted performance, comparing the predicted performance to the current solar array performance data to determine if service is needed and generate comparison data, and analyzing the comparison data to determine a type of service needed, if service is needed.

IPC Classes  ?

  • G06F 17/00 - Digital computing or data processing equipment or methods, specially adapted for specific functions
  • G01W 1/00 - Meteorology

93.

ROLL-TO-ROLL METALLIZATION OF SOLAR CELLS

      
Application Number US2017032296
Publication Number 2017/197204
Status In Force
Filing Date 2017-05-11
Publication Date 2017-11-16
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Sewell, Richard Hamilton
  • Bunea, Gabriela Elena

Abstract

Disclosed herein are approaches to fabricating solar cells, solar cell strings and solar modules using roll-to-roll foil-based metallization approaches. Methods disclosed herein can comprise the steps of providing at least one solar cell wafer on a first roll unit and conveying a metal foil to the first roll unit. The metal foil can be coupled to the solar cell wafer on the first roll unit to produce a unified pairing of the metal foil and the solar cell wafer. We disclose solar energy collection devices and manufacturing methods thereof enabling reduction of manufacturing costs due to simplification of the manufacturing process by a high throughput foil metallization process.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 31/05 - Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
  • H01L 31/0368 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including polycrystalline semiconductors
  • H01L 31/02 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof - Details

94.

End clamp for mounting solar module to rail

      
Application Number 15196599
Grant Number 09813015
Status In Force
Filing Date 2016-06-29
First Publication Date 2017-11-07
Grant Date 2017-11-07
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Kapla, John Paul
  • Feldmann, Kyle Donald
  • Benjamin, Dylan

Abstract

A solar power system may include rails, solar modules, and a plurality of clamps to secure the solar modules to the rails. An end clamp may be partially disposed inside a rail at an end of the rail. The end clamp may secure a solar module to the rail by coupling to the frame of the solar module. The end clamp may include a fastener that may be tightened to engage the end clamp and secure the solar module by holding it on top of the rail. The end clamp may establish an electrical grounding connection between the frame of the solar module and the rail.

IPC Classes  ?

  • E04D 13/18 - Roof covering aspects of energy collecting devices, e.g. including solar panels
  • H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
  • H02S 30/10 - Frame structures
  • B25B 5/14 - Clamps for work of special profile
  • B25B 5/16 - Details, e.g. jaws, jaw attachments

95.

Device and method for electrically decoupling a solar module from a solar system

      
Application Number 15649594
Grant Number 10804698
Status In Force
Filing Date 2017-07-13
First Publication Date 2017-10-26
Grant Date 2020-10-13
Owner SunPower Corporation (USA)
Inventor Degraaff, David

Abstract

Devices and methods for electrically decoupling a solar module from a solar system are described. In one embodiment, a solar system includes a string of a plurality of solar modules coupled with an inverter through a DC power line. An AC input is coupled with the DC power line. A device is also included and is configured to provide a closed circuit for one of the plurality of solar modules if an AC signal voltage from the AC input is present on the DC power line, and is configured to provide an open circuit for the one of the plurality of solar modules if no AC signal voltage from the AC input is present on the DC power line.

IPC Classes  ?

  • H02J 3/00 - Circuit arrangements for ac mains or ac distribution networks
  • H01L 31/02 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof - Details

96.

HELIX

      
Application Number 1370550
Status Registered
Filing Date 2017-03-07
Registration Date 2017-03-07
Owner SunPower Corporation (USA)
NICE Classes  ?
  • 09 - Scientific and electric apparatus and instruments
  • 11 - Environmental control apparatus
  • 35 - Advertising and business services
  • 36 - Financial, insurance and real estate services
  • 37 - Construction and mining; installation and repair services
  • 42 - Scientific, technological and industrial services, research and design

Goods & Services

Computer software and computer hardware for use in energy monitoring and energy management and for use in tracking energy usage; software for inventory management. Solar heat collection panels; solar collectors and mounting systems for solar collectors comprised of structural supports and mounting rails for stabilization on the ground and for rooftop stabilization, solar collector supports, and clamps, all sold as a unit with solar collectors. Energy usage management (terms considered too vague by the International Bureau - rule 13(2)(b) of the Common Regulations); energy usage management information services (terms considered too vague by the International Bureau - rule 13(2)(b) of the Common Regulations); home energy assessment services for the purpose of determining energy efficiency or usage management; information in the field of energy efficiency (terms considered too vague by the International Bureau - rule 13(2)(b) of the Common Regulations); business consulting and advisory services in the field of energy efficiency; consultation in the field of energy efficiency. Financing services, namely, solar electric system leases, solar power purchase agreements, and financing loans for the purchase and installation of solar power systems. Installation, cleaning, repair, and maintenance of solar energy based power systems and alternative energy products for commercial use; installation, repair, and maintenance of solar energy systems, solar collectors and solar heat collection panels; installation of facilities to produce solar energy, installation of ground-mounted and roof-mounted solar panel systems. Remote monitoring, metering and data analysis of energy usage and energy management systems; energy usage monitoring in the nature of data analysis; temporary use of non-downloadable computer software for use in energy monitoring and energy management and for use in tracking energy usage.

97.

GRIPPER FOR SEMICONDUCTOR DEVICES

      
Application Number US2017024372
Publication Number 2017/172646
Status In Force
Filing Date 2017-03-27
Publication Date 2017-10-05
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Abas, Emmanuel Chua
  • Sandoval, Vergil Rodriguez

Abstract

A wafer transfer system can include a wafer gripper for picking and placing semiconductor devices. In an embodiment, the wafer gripper can include a first portion, a second portion and a laminate between the first and second portion. In one embodiment, the first portion can comprise glass or tempered glass, where the first portion having at least one vacuum hole and is configured to receive the semiconductor device. In an embodiment, the second portion can include glass or tempered glass, the second portion having configured to use low air pressure from a closed vacuum to vacuum a wafer. In an embodiment, the laminate can bond the first portion to the second portion.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 21/683 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components for supporting or gripping
  • H01L 21/673 - Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereofApparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components using specially adapted carriers

98.

TRI-LAYER SEMICONDUCTOR STACKS FOR PATTERNING FEATURES ON SOLAR CELLS

      
Application Number US2017025571
Publication Number 2017/173383
Status In Force
Filing Date 2017-03-31
Publication Date 2017-10-05
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Tracy, Kieran Mark
  • Smith, David D.
  • Balu, Venkatasubramani
  • Masad, Asnat
  • Waldhauer, Ann

Abstract

Tri-layer semiconductor stacks for patterning features on solar cells, and the resulting solar cells, are described herein. In an example, a solar cell includes a substrate. A semiconductor structure is disposed above the substrate. The semiconductor structure includes a P-type semiconductor layer disposed directly on a first semiconductor layer. A third semiconductor layer is disposed directly on the P-type semiconductor layer. An outermost edge of the third semiconductor layer is laterally recessed from an outermost edge of the first semiconductor layer by a width. An outermost edge of the P-type semiconductor layer is sloped from the outermost edge of the third semiconductor layer to the outermost edge of the third semiconductor layer. A conductive contact structure is electrically connected to the semiconductor structure.

IPC Classes  ?

  • H01L 31/0392 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates
  • H01L 31/042 - PV modules or arrays of single PV cells
  • H01L 31/06 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier
  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof

99.

THERMOCOMPRESSION BONDING APPROACHES FOR FOIL-BASED METALLIZATION OF NON-METAL SURFACES OF SOLAR CELLS

      
Application Number US2017024625
Publication Number 2017/172833
Status In Force
Filing Date 2017-03-28
Publication Date 2017-10-05
Owner
  • SUNPOWER CORPORATION (USA)
  • TOTAL MARKETING SERVICES (France)
Inventor
  • Sewell, Richard Hamilton
  • Harley, Gabriel
  • Harder, Nils-Peter

Abstract

Thermocompression bonding approaches for foil-based metallization of non-metal surfaces of solar cells, and the resulting solar cells, are described. For example, a solar cell includes a substrate and a plurality of alternating N-type and P-type semiconductor regions disposed in or above the substrate. A plurality of conductive contact structures is electrically connected to the plurality of alternating N-type and P-type semiconductor regions. Each conductive contact structure includes a metal foil portion disposed in direct contact with a corresponding one of the alternating N-type and P-type semiconductor regions.

IPC Classes  ?

  • H01L 31/05 - Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
  • H01L 31/0216 - Coatings
  • H01L 31/0236 - Special surface textures
  • H01L 31/0368 - SEMICONDUCTOR DEVICES NOT COVERED BY CLASS - Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including polycrystalline semiconductors
  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof

100.

METALLIZATION OF SOLAR CELLS WITH DIFFERENTIATED P-TYPE AND N-TYPE REGION ARCHITECTURES

      
Application Number US2017025574
Publication Number 2017/173385
Status In Force
Filing Date 2017-03-31
Publication Date 2017-10-05
Owner SUNPOWER CORPORATION (USA)
Inventor
  • Smith, David D.
  • Weidman, Timothy
  • Harrington, Scott
  • Balu, Venkatasubramani

Abstract

Methods of fabricating solar cell emitter regions with differentiated P-type and N-type regions architectures, and resulting solar cells, are described. In an example, a back contact solar cell can include a substrate having a light-receiving surface and a back surface. A first polycrystalline silicon emitter region of a first conductivity type is disposed on a first thin dielectric layer disposed on the back surface of the substrate. A second polycrystalline silicon emitter region of a second, different, conductivity type is disposed on a second thin dielectric layer disposed on the back surface of the substrate. A third thin dielectric layer is disposed over an exposed outer portion of the first polycrystalline silicon emitter region and is disposed laterally directly between the first and second polycrystalline silicon emitter regions. A first conductive contact structure is disposed on the first polycrystalline silicon emitter region. A second conductive contact structure is disposed on the second polycrystalline silicon emitter region. Metallization methods, include etching techniques for forming a first and second conductive contact structure are also described.

IPC Classes  ?

  • H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
  • H01L 31/0216 - Coatings
  • H01L 31/0224 - Electrodes
  • H01L 31/0236 - Special surface textures
  • H01L 31/028 - Inorganic materials including, apart from doping material or other impurities, only elements of Group IV of the Periodic System
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