Embodiments of an apparatus for securing solar modules at variable angles relative to a terrain comprising a module clip and a swivel bracket are described herein. The module clip may include a first side wall and a second side wall that includes one or more solar module flange apertures each configured to receive a solar module flange, a hem that joins the first side wall and the second side wall at an angle, and one or more tabs. The swivel bracket is configured to support a solar module. The swivel bracket may include bracket walls through which an aperture extends, the aperture configured to receive the module clip when the module clip is in the compressed state and to retain the module clip when the module clip is in the uncompressed state, wherein the module clip is secured to an underside of the swivel bracket by the tabs.
A robotic system for driving micropiles into a terrain is disclosed. The system may include a chassis, a micropile hoper mounted to the chassis, and a retractable driving arm. The retractable driving arm may be of an extendable length and mounted to the chassis by at least one articulating connection. The system may further include a drive unit mounted to the driving arm, in which the drive unit drives a micropile into the terrain. The system may further include a micropile feeder that feeds the micropile from the micropile hopper to a position under the drive unit. The system may further include a power unit that powers the drive unit and the driving arm.
A mounting system for mounting a plurality of solar modules to a surface is disclosed. The system may include a plurality of rails. The system may further comprise a plurality of module clamps adapted to mount solar modules to the rails, in which a first solar module is mounted to a first rail by a first one of the module clamps and a second solar module is mounted to a second rail by a second one of the module clamps. The system may further include at least one shared mount with two opposing distal ends each including a leg that extends upward from the respective distal end. The system may further comprise one or more roof anchors each adapted to anchor the at least one shared mount to the surface.
F24S 25/63 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
Embodiments of the present invention may include a swivel bracket assembly for mounting to a micropile. The assembly may include a swivel bracket. The assembly may further include a crimp tube shaped to fit over a distal segment of the micropile as a sleeve, the crimp tube crimpable to seize the micropile. The assembly may further include a leveling screw that threadably engages the swivel bracket at an upper end of the distal segment of the micropile and extends into the crimp tube, wherein the leveling screw is rotated to change a position of the swivel bracket relative to the micropile.
The present invention includes solar module arrays and methods for installing the same. The solar module arrays include a plurality of different micropiles and a plurality of solar modules each subject to different pressures and mounted on a terrain by the micropiles. Each of the micropiles may support one or more of the solar modules and is installed in the terrain in accordance with the pressures associated with the respective set of solar modules being supported.
F24S 25/617 - Elements driven into the ground, e.g. anchor-pilesFoundations for supporting elementsConnectors for connecting supporting structures to the ground or to flat horizontal surfaces
H02S 20/10 - Supporting structures directly fixed to the ground
A robotic system for driving micropiles into a terrain is disclosed. The system may include a chassis, a micropile hoper mounted to the chassis, and a retractable driving arm. The retractable driving arm may be of an extendable length and mounted to the chassis by at least one articulating connection. The system may further include a drive unit mounted to the driving arm, in which the drive unit drives a micropile into the terrain. The system may further include a micropile feeder that feeds the micropile from the micropile hopper to a position under the drive unit. The system may further include a power unit that powers the drive unit and the driving arm.
Embodiments of the present invention may include a swivel bracket assembly for mounting to a micropile. The assembly may include a swivel bracket. The assembly may further include a crimp tube shaped to fit over a distal segment of the micropile as a sleeve, the crimp tube crimpable to seize the micropile. The assembly may further include a leveling screw that threadably engages the swivel bracket at an upper end of the distal segment of the micropile and extends into the crimp tube, wherein the leveling screw is rotated to change a position of the swivel bracket relative to the micropile.
A mounting system for mounting a plurality of solar modules to a surface is disclosed. The system may include a plurality of rails. The system may further comprise a plurality of module clamps adapted to mount solar modules to the rails, in which a first solar module is mounted to a first rail by a first one of the module clamps and a second solar module is mounted to a second rail by a second one of the module clamps. The system may further include at least one shared mount with two opposing distal ends each including a leg that extends upward from the respective distal end. The system may further comprise one or more roof anchors each adapted to anchor the at least one shared mount to the surface.
H02S 20/24 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures specially adapted for flat roofs
Apparatuses for roof attachment are provided, as well as methods for assembling and installing roof attachment apparatuses. An exemplary roof attachment apparatus may include a mount and a fastener configured to engage with an installation surface. The fastener may be configured to attach the mount to the installation surface when engaged with the installation surface. The roof attachment apparatus may further include a compressible sealant disposed between a bottom of the mount and the installation surface when the mount is attached to the installation surface. The sealant may thus be compressed based on the engagement between the fastener and the installation surface, and the compressed sealant may flow to fill a volume of space between the bottom of the mount and the installation surface.
F16M 13/02 - Other supports for positioning apparatus or articlesMeans for steadying hand-held apparatus or articles for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
42 - Scientific, technological and industrial services, research and design
Goods & Services
Software as a service (SAAS) services featuring software for managing and automating solar energy installation projects, namely, software for generating project proposals, managing permitting processes, scheduling and tracking installation workflows, coordinating project documentation, and providing project performance analytics and reporting
A multi-rail system for mounting solar modules to a surface, such as a roof, uses two rails to support a first row of solar modules, and a single rail to support each subsequent row of solar modules. Splices connect edges of solar modules between rows, providing support along one edge of the solar modules for the subsequent rows.
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F24S 25/61 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
F24S 25/67 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent modules or their peripheral frames
15.
Multi-substrate fastener with upper thread cylindrical wall and cutting tip
A coupling clamp is provided that includes a top clamp and a bottom clamp. The top clamp may include a top vertical flange and a top lateral flange. The bottom clamp may include a bottom vertical flange and one or more bottom lateral flanges that extend laterally in opposite directions. At least one of the bottom lateral flanges may include a first portion having a surface configured to engage with a solar module and a second portion connected to the bottom vertical flange at an intersection below the surface of the first portion. The coupling clamp may be installed onto one or more solar modules that are positioned onto a rail that has an installed rail clamp. Another solar module may be positioned on the coupling clamp and rail and then slid under the rail clamp, which may be tightened to secure the other solar module to the rail.
A u-shaped splice that is used to connect two solar mounting rails, includes barbs that interact with the rails, requiring more force to remove the splice from the rails than the force required to insert the splice into the rails. Wedges, located at a mid-point between ends of the splice interact with the rails, creating an interference fit between the splice and the rails.
F24S 25/65 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent supporting elements, e.g. for connecting profiles together
E04B 1/24 - Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
E04C 3/04 - JoistsGirders, trusses, or truss-like structures, e.g. prefabricatedLintelsTransoms of metal
H01R 4/2404 - Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation
H01R 4/64 - Connections between or with conductive parts having primarily a non-electric function, e.g. frame, casing, rail
Embodiments of an apparatus for securing solar modules at variable angles relative to a terrain comprising a module clip and a swivel bracket are described herein. The module clip may include a first side wall and a second side wall that includes one or more solar module flange apertures each configured to receive a solar module flange, a hem that joins the first side wall and the second side wall at an angle, and one or more tabs. The swivel bracket is configured to support a solar module. The swivel bracket may include bracket walls through which an aperture extends, the aperture configured to receive the module clip when the module clip is in the compressed state and to retain the module clip when the module clip is in the uncompressed state, wherein the module clip is secured to an underside of the swivel bracket by the tabs.
F24S 30/455 - Arrangements for moving or orienting solar heat collector modules for rotary movement with two rotation axes with horizontal primary axis
F24S 30/48 - Arrangements for moving or orienting solar heat collector modules for rotary movement with three or more rotation axes or with multiple degrees of freedom
H02S 20/10 - Supporting structures directly fixed to the ground
Embodiments of an apparatus for securing solar modules at variable angles relative to a terrain comprising a module clip and a swivel bracket are described herein. The module clip may include a first side wall and a second side wall that includes one or more solar module flange apertures each configured to receive a solar module flange, a hem that joins the first side wall and the second side wall at an angle, and one or more tabs. The swivel bracket is configured to support a solar module. The swivel bracket may include bracket walls through which an aperture extends, the aperture configured to receive the module clip when the module clip is in the compressed state and to retain the module clip when the module clip is in the uncompressed state, wherein the module clip is secured to an underside of the swivel bracket by the tabs.
A u-shaped splice that is used to connect two solar mounting rails, includes barbs that interact with the rails, requiring more force to remove the splice from the rails than the force required to insert the splice into the rails. Wedges, located at a mid-point between ends of the splice interact with the rails, creating an interference fit between the splice and the rails.
H01R 4/2404 - Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation
H01R 4/64 - Connections between or with conductive parts having primarily a non-electric function, e.g. frame, casing, rail
A threaded fastener for securing a plate to a layered substrate is provided, as well as methods for installing the threaded fastener. An exemplary threaded fastener may include a head, and a shank having a longitudinal axis between a first end and a second end. The shank may be connected to the head at the second end. The shank may have a pointed terminus at the first end. The shank may have a first portion between the first end and a transition region. The first portion may include a first thread having a first thread profile that encircles the first portion. The shank may have a second portion between the transition region and the second end. The transition region may reside between the first portion and the second portion. The second portion may include a second thread having a second thread profile that encircles the second portion.
A threaded fastener for securing a plate to a layered substrate is provided, as well as methods for installing the threaded fastener. An exemplary threaded fastener may include a head, and a shank having a longitudinal axis between a first end and a second end. The shank may be connected to the head at the second end. The shank may have a pointed terminus at the first end. The shank may have a first portion between the first end and a transition region. The first portion may include a first thread having a first thread profile that encircles the first portion. The shank may have a second portion between the transition region and the second end. The transition region may reside between the first portion and the second portion. The second portion may include a second thread having a second thread profile that encircles the second portion.
Apparatuses for clamping rails and methods for rail installation are provided. A clamp apparatus may include a first grip body that includes a first groove and a second grip body that includes a second groove. Alignment of the first groove and the second groove may form a groove pair configured to couple to one or more flanges of a rail. The clamp apparatus may further include a fastener, as well as a flange spring that extends from the first grip body and that flexibly engages with the second grip body. Flexing the flange spring may allow the first grip body to move away from the second grip body along a length of the fastener.
F16M 13/02 - Other supports for positioning apparatus or articlesMeans for steadying hand-held apparatus or articles for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
F24S 25/60 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
A twist-lock clamp to attach a solar module to a rail system includes a spring between a top clamp and a t-nut, with features on the spring and top clamp to restrict rotation relative to each other. The t-nut includes features allowing rotation of about 90 degrees when the t-nut is inserted in a rail, but restrict rotation beyond about 90 degrees. The spring serves to hold the top clamp and t-nut apart while allowing the twist-lock clamp to resist sliding in the rail during installation.
Systems for grounding junction box are provided, as well as methods for installing the systems. An exemplary grounding junction box may include a housing, a grounding bar affixed to the housing and including a first end and a second end, at least one ground lug mounted within the enclosure of the housing, and a rail lock mounted to the second end of the grounding bar. The housing comprises a base wall, at least one side wall extending from the base wall, and a lid attached to the at least one side wall, forming an enclosure when closed. The at least one ground lug electrically connects the grounding bar and includes a wire guide receiving and securing a grounding wire with a ground lug fastener. The rail lock is configured to secure the grounding bar to a rail and form an electrical bond path from the grounding wire to the rail.
Systems for solar energy support are provided, as well as methods for installing solar energy support systems. An exemplary solar energy support system may include one or more stilt assemblies installed into an installation surface in a grid pattern, and a plurality of module support assemblies. The one or more stilt assemblies may include each stilt assembly having a stilt of varying height above the installation surface. The stilt assemblies may thus alternate in varying heights. The plurality of module support assemblies may be substantially co-planar, and each module support assembly may include a securing mechanism that secures a solar energy module.
F24S 25/70 - Arrangement of stationary mountings or supports for solar heat collector modules with means for adjusting the final position or orientation of supporting elements in relation to each other or to a mounting surfaceArrangement of stationary mountings or supports for solar heat collector modules with means for compensating mounting tolerances
E04H 12/34 - Arrangements for erecting or lowering towers, masts, poles, chimney stacks, or the like
F24S 25/12 - Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface using posts in combination with upper profiles
F24S 25/63 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
H02S 20/30 - Supporting structures being movable or adjustable, e.g. for angle adjustment
30.
VARIABLE ANGLE SUPPORT SYSTEM FOR SOLAR ENERGY MODULES
Systems for solar energy support are provided, as well as methods for installing solar energy support systems. An exemplary solar energy support system may include one or more stilt assemblies installed into an installation surface in a grid pattern, and a plurality of module support assemblies. The one or more stilt assemblies may include each stilt assembly having a stilt of varying height above the installation surface. The stilt assemblies may thus alternate in varying heights. The plurality of module support assemblies may be substantially co-planar, and each module support assembly may include a securing mechanism that secures a solar energy module.
A multi-rail system for mounting solar modules to a surface, such as a roof, uses two rails to support a first row of solar modules, and a single rail to support each subsequent row of solar modules. Splices connect edges of solar modules between rows, providing support along one edge of the solar modules for the subsequent rows.
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F24S 25/61 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
F24S 25/67 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent modules or their peripheral frames
A system and a method of securing and sealing a roof attachment to a roof surface is disclosed. A roof attachment may include a base, a protective covering, volume of sealant, and a release mechanism. The release mechanism includes one or more release slides. The release slides may have one or more mechanism apertures to receive a fastener. The release slide may have one or more flexible tabs that cooperate with one or more indentation or flanges or grooves in base to substantially retain the release slide.
Systems and methods for mounting solar modules are disclosed herein. A mounting system for solar modules includes a first-row solar module and a second-row solar module having a bottom edge and a top edge opposite the bottom edge, a structural clamp configured to connect the top edge of the first-row solar module to a bottom edge of a second-row solar module, roof attachments configured to secure the first-row solar module and the second-row solar module, and structural clamps that connect the first-row solar module to the second-row solar module. The mounting system for solar modules may be installed by installing a first row of roof attachments to a roof surface using fasteners, installing a second row of roof attachments to a roof surface using fasteners, and installing a third row of roof attachments to a roof surface using fasteners.
Systems and methods for mounting solar modules are disclosed herein. A mounting system for solar modules includes a first-row solar module and a second-row solar module having a bottom edge and a top edge opposite the bottom edge, a structural clamp configured to connect the top edge of the first-row solar module to a bottom edge of a second-row solar module, roof attachments configured to secure the first-row solar module and the second-row solar module, and structural clamps that connect the first-row solar module to the second-row solar module. The mounting system for solar modules may be installed by installing a first row of roof attachments to a roof surface using fasteners, installing a second row of roof attachments to a roof surface using fasteners, and installing a third row of roof attachments to a roof surface using fasteners.
F24S 25/61 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
A system and a method of securing and sealing a roof attachment to a roof surface is disclosed. A roof attachment may include a base, a protective covering, volume of sealant, and a release mechanism. The release mechanism includes one or more release slides. The release slides may have one or more mechanism apertures to receive a fastener. The release slide may have one or more flexible tabs that cooperate with one or more indentation or flanges or grooves in base to substantially retain the release slide.
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
E04D 13/00 - Special arrangements or devices in connection with roof coveringsRoof drainage
F24S 25/61 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
A capsule for delivering sealant for fastener is disclosed. A capsule includes a cavity that contains an amount of sealant, a perimeter wall and a top cap that define the cavity, where the top cap is configured align with an interior contour of the perimeter wall and collapse through the perimeter wall; and one or more breakaway tabs disposed on the perimeter wall, wherein the breakaway tabs are configured to resist a release of sealant within the cavity.
A system to support solar energy modules is described. The system includes an upper tilt leg assembly and a lower tilt leg assembly. The upper tilt leg assembly includes an upper horizontal rail, a support leg, and an upper tilt bracket assembly. The upper bracket assembly may include a lower body pivotally connected to the support leg and an upper body pivotally connected to the upper horizontal rail. The lower body of the tilt bracket may include one or more fasteners and one or more flanges that protrude into the cross-section of the support leg. A method of installing supports for solar energy modules is described. The method includes installing one or more roof attachments onto an installation surface, attaching one or more leg supports to the roof attachments and tilt brackets, and attaching horizontal rails to roof attachments and the tilt brackets.
H02S 20/30 - Supporting structures being movable or adjustable, e.g. for angle adjustment
F24S 25/10 - Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface
F24S 25/70 - Arrangement of stationary mountings or supports for solar heat collector modules with means for adjusting the final position or orientation of supporting elements in relation to each other or to a mounting surfaceArrangement of stationary mountings or supports for solar heat collector modules with means for compensating mounting tolerances
A system to support solar energy modules is described. The system includes an upper tilt leg assembly and a lower tilt leg assembly. The upper tilt leg assembly includes an upper horizontal rail, a support leg, and an upper tilt bracket assembly. The upper bracket assembly may include a lower body pivotally connected to the support leg and an upper body pivotally connected to the upper horizontal rail. The lower body of the tilt bracket may include one or more fasteners and one or more flanges that protrude into the cross-section of the support leg. A method of installing supports for solar energy modules is described. The method includes installing one or more roof attachments onto an installation surface, attaching one or more leg supports to the roof attachments and tilt brackets, and attaching horizontal rails to roof attachments and the tilt brackets.
F24S 25/12 - Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface using posts in combination with upper profiles
H02S 20/24 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures specially adapted for flat roofs
A multi-rail system for mounting solar modules to a surface, such as a roof, uses two rails to support a first row of solar modules, and a single rail to support each subsequent row of solar modules. Splices connect edges of solar modules between rows, providing support along one edge of the solar modules for the subsequent rows.
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F24S 25/61 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
F24S 25/67 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent modules or their peripheral frames
A coupling clamp is provided that includes a top clamp and a bottom clamp. The top clamp may include a top vertical flange and a top lateral flange. The bottom clamp may include a bottom vertical flange and one or more bottom lateral flanges that extend laterally in opposite directions. At least one of the bottom lateral flanges may include a first portion having a surface configured to engage with a solar module and a second portion connected to the bottom vertical flange at an intersection below the surface of the first portion. The coupling clamp may be installed onto one or more solar modules that are positioned onto a rail that has an installed rail clamp. Another solar module may be positioned on the coupling clamp and rail and then slid under the rail clamp, which may be tightened to secure the other solar module to the rail.
F24S 25/70 - Arrangement of stationary mountings or supports for solar heat collector modules with means for adjusting the final position or orientation of supporting elements in relation to each other or to a mounting surfaceArrangement of stationary mountings or supports for solar heat collector modules with means for compensating mounting tolerances
A coupling clamp is provided that includes a top clamp and a bottom clamp. The top clamp may include a top vertical flange and a top lateral flange. The bottom clamp may include a bottom vertical flange and one or more bottom lateral flanges that extend laterally in opposite directions. At least one of the bottom lateral flanges may include a first portion having a surface configured to engage with a solar module and a second portion connected to the bottom vertical flange at an intersection below the surface of the first portion. The coupling clamp may be installed onto one or more solar modules that are positioned onto a rail that has an installed rail clamp. Another solar module may be positioned on the coupling clamp and rail and then slid under the rail clamp, which may be tightened to secure the other solar module to the rail.
Apparatuses for roof attachment are provided, as well as methods for assembling and installing roof attachment apparatuses. An exemplary roof attachment apparatus may include a mount and a fastener configured to engage with an installation surface. The fastener may be configured to attach the mount to the installation surface when engaged with the installation surface. The roof attachment apparatus may further include a compressible sealant disposed between a bottom of the mount and the installation surface when the mount is attached to the installation surface. The sealant may thus be compressed based on the engagement between the fastener and the installation surface, and the compressed sealant may flow to fill a volume of space between the bottom of the mount and the installation surface.
F16M 13/02 - Other supports for positioning apparatus or articlesMeans for steadying hand-held apparatus or articles for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
Apparatuses for roof attachment are provided, as well as methods for assembling and installing roof attachment apparatuses. An exemplary roof attachment apparatus may include a mount and a fastener configured to engage with an installation surface. The fastener may be configured to attach the mount to the installation surface when engaged with the installation surface. The roof attachment apparatus may further include a compressible sealant disposed between a bottom of the mount and the installation surface when the mount is attached to the installation surface. The sealant may thus be compressed based on the engagement between the fastener and the installation surface, and the compressed sealant may flow to fill a volume of space between the bottom of the mount and the installation surface.
A splice having a main body and one or more protrusions extending from the main body. The one or more protrusions can be operable to interfere with a rail when the main body is installed into an opening of the rail. The one or more protrusions may be operable to cut into a coating of the rail and form an electrical connection between the rail and the main body.
E04B 1/24 - Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
E04C 3/07 - JoistsGirders, trusses, or truss-like structures, e.g. prefabricatedLintelsTransoms of metal with substantially solid, i.e. unapertured, web at least partly of bent or otherwise deformed strip- or sheet-like material
E04C 3/04 - JoistsGirders, trusses, or truss-like structures, e.g. prefabricatedLintelsTransoms of metal
Apparatuses for clamping rails and methods for rail installation are provided. A clamp apparatus may include a first grip body that includes a first groove and a second grip body that includes a second groove. Alignment of the first groove and the second groove may form a groove pair configured to couple to one or more flanges of a rail. The clamp apparatus may further include a fastener, as well as a flange spring that extends from the first grip body and that flexibly engages with the second grip body. Flexing the flange spring may allow the first grip body to move away from the second grip body along a length of the fastener.
F16M 13/02 - Other supports for positioning apparatus or articlesMeans for steadying hand-held apparatus or articles for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
F24S 25/60 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
A u-shaped splice that is used to connect two solar mounting rails, includes barbs that interact with the rails, requiring more force to remove the splice from the rails than the force required to insert the splice into the rails. Wedges, located at a mid-point between ends of the splice interact with the rails, creating an interference fit between the splice and the rails.
E04C 3/07 - JoistsGirders, trusses, or truss-like structures, e.g. prefabricatedLintelsTransoms of metal with substantially solid, i.e. unapertured, web at least partly of bent or otherwise deformed strip- or sheet-like material
F24S 25/65 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent supporting elements, e.g. for connecting profiles together
H02S 40/36 - Electrical components characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
H10F 19/90 - Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers
A u-shaped splice that is used to connect two solar mounting rails, includes barbs that interact with the rails, requiring more force to remove the splice from the rails than the force required to insert the splice into the rails. Wedges, located at a mid-point between ends of the splice interact with the rails, creating an interference fit between the splice and the rails.
E04C 3/07 - JoistsGirders, trusses, or truss-like structures, e.g. prefabricatedLintelsTransoms of metal with substantially solid, i.e. unapertured, web at least partly of bent or otherwise deformed strip- or sheet-like material
H02S 40/36 - Electrical components characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
F24S 25/65 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent supporting elements, e.g. for connecting profiles together
E04B 1/24 - Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
H01L 31/05 - Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
A u-shaped splice that is used to connect two solar mounting rails, includes barbs that interact with the rails, requiring more force to remove the splice from the rails than the force required to insert the splice into the rails. Wedges, located at a mid-point between ends of the splice interact with the rails, creating an interference fit between the splice and the rails.
H01R 4/2404 - Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation
H01R 4/64 - Connections between or with conductive parts having primarily a non-electric function, e.g. frame, casing, rail
A splice having a main body and one or more protrusions extending from the main body. The one or more protrusions can be operable to interfere with a rail when the main body is installed into an opening of the rail. The one or more protrusions may be operable to cut into a coating of the rail and form an electrical connection between the rail and the main body.
E04B 1/24 - Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
E04C 3/07 - JoistsGirders, trusses, or truss-like structures, e.g. prefabricatedLintelsTransoms of metal with substantially solid, i.e. unapertured, web at least partly of bent or otherwise deformed strip- or sheet-like material
E04C 3/04 - JoistsGirders, trusses, or truss-like structures, e.g. prefabricatedLintelsTransoms of metal
A u-shaped clamp that includes offset bends at distal ends, accepts a threaded fastener through two apertures, where tightening the fastener brings two flanges of the u-shaped clamp together to grip a wire, a cable or a pipe. An offset bend on one end of one flange serves to hold a wire or cable in position until the fastener is tightened.
A solar mount, for use with a bracket attachment, has an open and a closed state. In the open state, grip flanges on two hinged arms can pass through a slot opening on the bracket attachment. In the closed state, the grip flanges cooperate with respective groves in the bracket attachment to secure the solar mount to the bracket attachment. In the closed state, a fastener attaches a solar accessory, such as a rail, and holds the two hinged arms together. A flexible mount helps hold the two hinged arms together in the open state, and also helps hold the two hinged arms in the closed state.
A solar mount, for use with a bracket attachment, has an open and a closed state. In the open state, grip flanges on two hinged arms can pass through a slot opening on the bracket attachment. In the closed state, the grip flanges cooperate with respective groves in the bracket attachment to secure the solar mount to the bracket attachment. In the closed state, a fastener attaches a solar accessory, such as a rail, and holds the two hinged arms together. A flexible mount helps hold the two hinged arms together in the open state, and also helps hold the two hinged arms in the closed state.
A clamp particularly designed for use on the end of a solar module mounting rail, includes two hinged parts that can be adjusted by a fastener to clamp a solar module to the rail. A pull-tab with toothed catches helps to position the clamp during installation, and also prevents the clamp from sliding too far into the rail, while a grip body increases friction and electrical contact between the solar module and the clamp.
B25B 27/14 - Hand tools or bench devices, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for assembling objects other than by press fit or detaching same
E04C 2/38 - Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
F16D 1/00 - Couplings for rigidly connecting two coaxial shafts or other movable machine elements
F16G 11/00 - Means for fastening cables or ropes to one another or to other objectsCaps or sleeves for fixing on cables or ropes
An electrically conductive bond jumper connects two solar modules, and is affixed to the solar modules with u-shaped spring grips on each end. The spring grips have sharp pointed teeth to penetrate coatings on the solar modules and enhance the electrical connection between the solar modules.
H02S 40/36 - Electrical components characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
H01R 4/26 - Connections in which at least one of the connecting parts has projections which bite into or engage the other connecting part in order to improve the contact
H01R 4/48 - Clamped connectionsSpring connections using a spring, clip or other resilient member
A clamp particularly designed for use on the end of a solar module mounting rail, includes two hinged parts that can be adjusted by a fastener to clamp a solar module to the rail. A pull-tab with toothed catches helps to position the clamp during installation, and also prevents the clamp from sliding too far into the rail, while a grip body increases friction and electrical contact between the solar module and the clamp.
F24S 25/60 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
F24S 25/30 - Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the mounting surface, e.g. for covering buildings with solar heat collectors
A structural support block cooperates with a cone-shaped protrusion in a roof flashing. The support block and protrusion have a through-hole allowing a fastener to secure the support block and flashing to a roof. Cooperation of the support block and the cone-shaped protrusion in the roof flashing diverts water, particularly on sloped surfaces.
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F24S 25/30 - Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the mounting surface, e.g. for covering buildings with solar heat collectors
F24S 25/40 - Arrangement of stationary mountings or supports for solar heat collector modules using plate-like mounting elements, e.g. profiled or corrugated platesPlate-like module frames
F24S 40/80 - Accommodating differential expansion of solar heat collector elements
F24S 25/61 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
H02S 30/00 - Structural details of PV modules other than those related to light conversion
F24S 25/00 - Arrangement of stationary mountings or supports for solar heat collector modules
A splice having a main body and one or more protrusions extending from the main body. The one or more protrusions can be operable to interfere with a rail when the main body is installed into an opening of the rail. The one or more protrusions may be operable to cut into a coating of the rail and form an electrical connection between the rail and the main body.
H02S 40/36 - Electrical components characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
A twist-lock clamp to attach a solar module to a rail system includes a spring between a top clamp and a t-nut, with features on the spring and top clamp to restrict rotation relative to each other. The t-nut includes features allowing rotation of about 90 degrees when the t-nut is inserted in a rail, but restrict rotation beyond about 90 degrees. The spring serves to hold the top clamp and t-nut apart while allowing the twist-lock clamp to resist sliding in the rail during installation.
A twist-lock clamp to attach a solar module to a rail system includes a spring between a top clamp and a t-nut, with features on the spring and top clamp to restrict rotation relative to each other. The t-nut includes features allowing rotation of about 90 degrees when the t-nut is inserted in a rail, but restrict rotation beyond about 90 degrees. The spring serves to hold the top clamp and t-nut apart while allowing the twist-lock clamp to resist sliding in the rail during installation.
A splice having a main body and one or more protrusions extending from the main body. The one or more protrusions can be operable to interfere with a rail when the main body is installed into an opening of the rail. The one or more protrusions may be operable to cut into a coating of the rail and form an electrical connection between the rail and the main body.
E04B 1/24 - Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
E04C 3/07 - JoistsGirders, trusses, or truss-like structures, e.g. prefabricatedLintelsTransoms of metal with substantially solid, i.e. unapertured, web at least partly of bent or otherwise deformed strip- or sheet-like material
E04C 3/04 - JoistsGirders, trusses, or truss-like structures, e.g. prefabricatedLintelsTransoms of metal
69.
KIT OF CROSS-COMPATIBLE PARTS FOR MULTIPLE SOLAR INSTALLATION METHODS
Combinations of various solar module mounting components are tested and certified for use in mounting solar modules. The components are tested and certified for use in different configurations, allowing them to be cross-compatible. The different configurations include dual-rail systems, shared-rail systems, and rail-free systems.
H02S 20/24 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures specially adapted for flat roofs
A roof pan with raised ridges along lateral edges, where the raised ridges of one pan cooperate raised ridges of another pan to prevent water movement. A formed edge that is offset from the roof surface when the pan is installed on the roof allows a flashing to slide under the formed edge when the roof pan is installed on the roof surface.
E04D 3/24 - Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
E04D 3/40 - Slabs or sheets locally modified for auxiliary purposes, e.g. for resting on walls, for serving as gutteringElements for particular purposes, e.g. ridge elements, specially designed for use in conjunction with slabs or sheets
A multi-rail system for mounting solar modules to a surface, such as a roof, uses two rails to support a first row of solar modules, and a single rail to support each subsequent row of solar modules. Splices connect edges of solar modules between rows, providing support along one edge of the solar modules for the subsequent rows.
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F24S 25/61 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
F24S 25/67 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent modules or their peripheral frames
A multi-rail system for mounting solar modules to a surface, such as a roof, uses two rails to support a first row of solar modules, and a single rail to support each subsequent row of solar modules. Splices connect edges of solar modules between rows, providing support along one edge of the solar modules for the subsequent rows.
H01L 31/042 - PV modules or arrays of single PV cells
E04D 13/18 - Roof covering aspects of energy collecting devices, e.g. including solar panels
F16B 2/06 - Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action
F16B 5/06 - Joining sheets or plates to one another or to strips or bars parallel to them by means of clamps or clips
F24S 25/00 - Arrangement of stationary mountings or supports for solar heat collector modules
A roof pan with raised ridges along lateral edges, where the raised ridges of one pan cooperate raised ridges of another pan to prevent water movement. A formed edge that is offset from the roof surface when the pan is installed on the roof allows a flashing to slide under the formed edge when the roof pan is installed on the roof surface.
E04D 3/30 - Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like of metal
E04D 3/362 - ConnectingFastening by specially-profiled marginal portions of the slabs or sheets by locking the edge of one slab or sheet within the profiled marginal portion of the adjacent slab or sheet, e.g. using separate connecting elements
E04D 3/365 - ConnectingFastening by simple overlapping of the marginal portions with use of separate connecting elements, e.g. hooks or bolts for corrugated sheets
A mount for use over a roof flashing on a composition roof. The mount includes a central aperture for a fastener, a top surface with a horizontal platform extending laterally from the top surface, and a conical inner surface to cooperate with a conical protrusion on the roof flashing.
H02S 40/34 - Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
A method for packaging solar mounting attachments by forming a package box having a first end and a second end, sealing the first end of the package box, placing attachment brackets into compartments defined by dividers in the package box, placing a container of fasteners onto at least one of the attachment brackets, and placing flashings onto at least one other attachment bracket. The flashings, the container of fasteners, and attachment brackets may be removed from the package box from the second end in the order of flashings, the container of fasteners, and attachment brackets.
Solar panel mounting assemblies having an arm support assembly for supporting a clamp assembly above an installation surface through a base and a base stud and configured to allow the clamp assembly to be adjusted in three dimensions while installing a solar panel module.
F24S 25/636 - ClampsClips clamping by screw-threaded elements
F24S 80/00 - Details, accessories or component parts of solar heat collectors not provided for in groups
F24S 25/61 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
F24S 25/70 - Arrangement of stationary mountings or supports for solar heat collector modules with means for adjusting the final position or orientation of supporting elements in relation to each other or to a mounting surfaceArrangement of stationary mountings or supports for solar heat collector modules with means for compensating mounting tolerances
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F24S 25/60 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
A solar panel mounting system for use on flat and “S” tile roof structures includes a support arm coupled to a threaded post. A base flashing and corresponding attachment bracket are configured to couple with the post. A tile replacement flashing is installed over the base flashing and includes a conical protrusion with associated aperture. The aperture is configured to receive the post.
A structural support block cooperates with a cone-shaped protrusion in a roof flashing. The support block and protrusion have a through-hole allowing a fastener to secure the support block and flashing to a roof. Cooperation of the support block and the cone-shaped protrusion in the roof flashing diverts water, particularly on sloped surfaces.
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F24S 40/80 - Accommodating differential expansion of solar heat collector elements
F24S 25/30 - Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the mounting surface, e.g. for covering buildings with solar heat collectors
F24S 25/61 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
H02S 30/00 - Structural details of PV modules other than those related to light conversion
F24S 25/40 - Arrangement of stationary mountings or supports for solar heat collector modules using plate-like mounting elements, e.g. profiled or corrugated platesPlate-like module frames
F24S 25/00 - Arrangement of stationary mountings or supports for solar heat collector modules
Clamp assemblies for mounting solar panels and accessories. Clamp assemblies can have geometric features, shaped apertures for fasteners, and measured protrusions for allowing clamp rotation, lateral adjustment, self-alignment, and angled surfaces for facilitating installation of a solar panel.
A47B 97/00 - Furniture or accessories for furniture, not provided for in other groups of this subclass
H02S 20/20 - Supporting structures directly fixed to an immovable object
F16B 2/06 - Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action
F16B 5/00 - Joining sheets or plates to one another or to strips or bars parallel to them
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F16B 5/06 - Joining sheets or plates to one another or to strips or bars parallel to them by means of clamps or clips
Solar panel mounting assemblies having an arm support assembly for supporting a clamp assembly above an installation surface through a base and a base stud and configured to allow the clamp assembly to be adjusted in three dimensions while installing a solar panel module.
Solar panel mounting assemblies having an arm support assembly for supporting a clamp assembly above an installation surface through a base and a base stud and configured to allow the clamp assembly to be adjusted in three dimensions while installing a solar panel module.
F24S 25/636 - ClampsClips clamping by screw-threaded elements
F24S 80/00 - Details, accessories or component parts of solar heat collectors not provided for in groups
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F24S 25/61 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
F24S 25/70 - Arrangement of stationary mountings or supports for solar heat collector modules with means for adjusting the final position or orientation of supporting elements in relation to each other or to a mounting surfaceArrangement of stationary mountings or supports for solar heat collector modules with means for compensating mounting tolerances
F24S 25/60 - Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
85.
CONNECTOR ASSEMBLY FOR SOLAR PANELS WITH ASYMMETRICAL ENGAGEMENT
In one embodiment, a connector assembly for solar panels includes an asymmetrical engagement assembly that forms a corner of the connector assembly. The asymmetrical engagement assembly also includes at least a first pair of flanges and a second pair of flanges extending from the corner of the connector assembly, with at least a portion of one flange of the first pair of flanges disposed between the second pair of flanges, and at least a portion of one flange of the second pair of flanges disposed between the first pair of flanges.
A building rooftop mounting structure including a sacrificial material that allows freedom of movement between itself and the rooftop as well as between itself and the mounting structure.
F16B 17/00 - Fastening means without screw-thread for connecting constructional elements or machine parts by a part of or on one member entering a hole in the other
H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
F16M 13/02 - Other supports for positioning apparatus or articlesMeans for steadying hand-held apparatus or articles for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
H02S 20/30 - Supporting structures being movable or adjustable, e.g. for angle adjustment
H02S 20/24 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures specially adapted for flat roofs
Clamp assemblies for mounting solar panels and accessories. Clamp assemblies can have geometric features, shaped apertures for fasteners, and measured protrusions for allowing clamp rotation, lateral adjustment, self-alignment, and angled surfaces for facilitating installation of a solar panel. Additional features and advantages of the disclosure will be set forth in the description which follows, and in part will be obvious from the description, or can be learned by practice of the herein disclosed principles. The features and advantages of the disclosure can be realized and obtained by means of the instruments and combinations particularly pointed out in the appended claims.
Collapsible solar energy panel assemblies including containment shields for covering an opening made between the solar energy panel and an installation surface.
Clamp assemblies for mounting solar panels and accessories. Clamp assemblies can have geometric features, shaped apertures for fasteners, and measured protrusions for allowing clamp rotation, lateral adjustment, self-alignment, and angled surfaces for facilitating installation of a solar panel.
A47B 97/00 - Furniture or accessories for furniture, not provided for in other groups of this subclass
H02S 20/20 - Supporting structures directly fixed to an immovable object
F16B 2/06 - Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action
F16B 5/00 - Joining sheets or plates to one another or to strips or bars parallel to them
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
90.
MOUNTING ASSEMBLIES FOR SOLAR PANEL SYSTEMS AND METHODS FOR USING THE SAME
A solar panel mount assembly includes a base portion mountable to an installation surface, and a support arm defining a support shoulder. The support arm is coupled to the base portion. The support arm and base portion cooperate to accommodate positioning the support arm at an adjustable distance relative to the installation surface. The solar panel mount assembly further includes a rotatable clamp assembly coupled to the support shoulder, and includes at least two brackets that releasably secure a portion of one or more solar panels.
A solar panel mount assembly includes a base portion mountable to an installation surface, and a support arm defining a support shoulder. The support arm is coupled to the base portion. The support arm and base portion cooperate to accommodate positioning the support arm at an adjustable distance relative to the installation surface. The solar panel mount assembly further includes a rotatable clamp assembly coupled to the support shoulder, and includes at least two brackets that releasably secure a portion of one or more solar panels.
Solar panel connection assemblies for mounting solar energy panels to buildings as well as for affixing multiple solar energy panels together. Solar panel corner connection assemblies including a bracket that can be fastened to the corner edge of solar panel frames. Solar panel corner connection assemblies including flanges extending from the corner of a bracket for connecting with a neighboring flange on a neighboring bracket.
Solar panel connection assemblies for mounting solar energy panels to buildings as well as for affixing multiple solar energy panels together. Solar panel corner connection assemblies including a bracket that can be fastened to the corner edge of solar panel frames. Solar panel corner connection assemblies including flanges extending from the corner of a bracket for connecting with a neighboring flange on a neighboring bracket.
A building rooftop mounting structure including a sacrificial material that allows freedom of movement between itself and the rooftop as well as between itself and the mounting structure.
H02S 20/23 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
H02S 20/24 - Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures specially adapted for flat roofs
Rooftop solar energy module mounting systems that incorporate interchangeable mounting bases with a solar energy module frame. Many embodiments of the invention relate to mounting structures for solar energy panels on building rooftops. Such solar panels may include photovoltaic panels, solar thermal panels among other solar capture devices. Building owners and tenants are increasingly installing rooftop solar energy systems in order to reduce their electricity costs, sell power back to the grid, and improve their corporate sustainability posture.
A building rooftop mounting structure including a sacrificial material that allows freedom of movement between itself and the rooftop as well as between itself and the mounting structure.
F16B 17/00 - Fastening means without screw-thread for connecting constructional elements or machine parts by a part of or on one member entering a hole in the other
H01L 31/18 - Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
H01L 31/042 - PV modules or arrays of single PV cells
Photovoltaic modules that are collapsible and angularly adjustable are made by mounting a photovoltaic panel in a frame, with a leg joined to the frame, the leg being manually adjustable to various angles, tilting the frame at various angles relative to the horizontal by simply lifting the frame. Certain embodiments also include interlocking features that join adjacent frames to form a rectangular array of modules.
